紙箱包裝測試 Packing Report - Compression Strength Test.

LITE-ON Technology Corp. Packing Report (Compression Strength Test) Page 1 of 12 Created by Benson Lin, 8/13/2003 ?????? ????????????????????????????????????????? ??????????????????????????????????????????? ??????????????????????????????????????????? ?????????????????????????????????????????? ?????????????????????????????????? ?????????????? 1. ????? ???????(Manually Operated Dial-Type Thickness Gauge)???????? ????????????????????????????????????????? ???????????????????????????????????????? ???? 2. ????????? ?????????????????????????????????????? ????????? 3. ??????? ?????????????????????????????????????? ??????????? 4. ??????(Basis weight)?? ??????? (???????)?????????????????????? ????????????? 5. ?????????(Ring Crush Test) ?????????????????????????????????????? ?????????????????????????????????????? ????????? : ????????????????????????????????? LITE-ON Technology Corp. Packing Report (Compression Strength Test) Page 2 of 12 Created by Benson Lin, 8/13/2003 ??????????????? 6. ????????(Flat Crush Test) ?????????????????????????????????????? ???????????????????????????????????????? ?????? ?????????????????????????????????????? ???????????????????????????????????? 7. ???????????(Edge Wise Compressive Strength Test) ?????????????????????????????????????? ???????????????????????????? 8. ?????????(Adhesion Strength Test For Corrugated Board) ?????????????????????????????????????? ???????????????????????????????? 9. ????????(Bursting Strength Test For Paper) ???? 0?6mm ???????????????????????????Mullen ????????????????? 10. ???????????????(High Pressure Bursting Strength Test For Paperboard) ?????????????????????????????????????? ?????????????????????????????? 41 ???????? ?? 222 ??????????????????????????????????? 11. ??????(Puncture Test) ?????????????????????????????????????? ????????????????? 12. ?????(Internal Tearing Resistance Test pf Paper) ?????????????????????????????????????? LITE-ON Technology Corp. Packing Report (Compression Strength Test) Page 3 of 12 Created by Benson Lin, 8/13/2003 ?? 13. ??????(INK RUB TEST) ?????????????????????????????????????? ???????????(Sales Appeal) 14. ?????( FOLDlNG ENDURANCE TEST) ????????????????????????????????????? 15. ?????(Sizing Test) ????????????????? 16. ?????(Test For Repellence of Paper And Paperboard) ??????????????? 17. ????????(Test For Water Vapour Transmission) ?????????????????????????????????? 18. ?????????(Gas Transmission Test) ?????????????????????????????????????? ??? 19. ??????????(Drop Dynamic Test For Cushioning Materials ) ????????????????????????????????????? ???????????????????????????????????????? ????????????????????????? 20. ???????? ??????????????????? 21. ?????(Stiffness Test) LITE-ON Technology Corp. Packing Report (Compression Strength Test) Page 4 of 12 Created by Benson Lin, 8/13/2003 ??????????(Stiffness)????????? 22. ???????? ?????????(Concora Medium Fluter)????????????????? ???????????????????????????????????????? ??????????????????????????? 23. ???????????(Tensile Strength Test) ?????????????????????????????????????? ????????????????????????????????????????? 24. ????????? (Compression Test for Containers) ?????????????????????????????????????? ????????????????????????????????????????? ??????????????? 2O ?????? 50%?????? 24 ??????? ???????????????????? ?????????????? 1. ????(DROP TEST FOR PAEKAGED GOODS) ?????????????????????????????????????? ???????? 2. ??????(Incline Impact Test) ?????????????????????????????????????? ???????????????????????????????????????? ??????????????????????????????????????? 3. ??????(Revolving Drum Test) ?????????????????????????????????????? ????????????????????????????????????????? 4. ????(Vibration Test) LITE-ON Technology Corp. Packing Report (Compression Strength Test) Page 5 of 12 Created by Benson Lin, 8/13/2003 ?????????????????????????????????????? ???????????????????????????????????????? ???????? lG ??????? 2 ? l0Hz ??? 5. ????????(Stacking Test For Complete Filled Transport Package) ?????????????????????????????????????? ???????????????????????????????????????? ???????????????????????????????????????? ??????????? (???????????????) ???????????????? ?? ????????????????????????????????????????? ??????2003?????????????????????????????????? ???????????????????????????????????????????? ?? Power BU?????????????????? LITE-ON Technology Corp. Packing Report (Compression Strength Test) Page 6 of 12 Created by Benson Lin, 8/13/2003 ???????? DELL Part No. 00121, Rev. A03-02 BOX COMPRESSION STRENGTH The individual box container (empty) strength should meet the minimum strength define by the following formula. Compression Strength = 5.4 116 ´ - ´ h h Weight Weight is equal to the total weight of the packaged unit with accessories. The letter “h” is the outside height of the unit container. HP Corporate Packaging Rev. A The minimum required compressive strength of an individual container is: L =W x H h h - x F Where: L = minimum required compressive strength, lbf. W = weight of one individual container or shipping unit H = maximum stack height: Use 180” (457 cm) if unknown h = height of one individual container or shipping unit F = safety factor: Ø F=5 (empty box test) if only corrugated is supporting the entire compressive load. Ø F=4 (package test with additional internal support) when the cushion/product or inserts add additional compressive strength. Ø F=2 No corrugated compressive support, the bare product supports 100% of the compressive load (For example: certain bulk pack designs) Attached files? "00121 A03-02.doc" TEST_5971_362 8_REV_A.doc LITE-ON Technology Corp. Packing Report (Compression Strength Test) Page 7 of 12 Created by Benson Lin, 8/13/2003 DELL BOX COMPRESSION STRENGTH Compression Strength = 5.4 116 ´ - ´ h h Weight , h (inch) Ex?W=14 (Unit?Kg) InnerDim Outter Dim DELL 135 161 1089.93913 167 193 898.7782383 215 241 707.2207469 294 320 517.0725 HP BOX COMPRESSION STRENGTH Compression Strength = F h hH W ´ - ´ , H=220, h (cm), F=5 Ex?W=14 (Unit?Kg) InnerDim Outter Dim HPQ 135 161 886.5217391 167 193 727.9274611 215 241 569.0041494 294 320 411.25 LITE-ON BOX COMPRESSION STRENGTH P135= 735.2748657 14kg P167= 729.8300344 14kg P215= 723.2140966 14kg P297= 714.8557788 14kg LITE-ON, DELL, HP carton compression strength analysis: Compression Stress Analysis 200 400 600 800 1000 1200 P135= P167= P215= P297= Carton(mm) Fo rc e( K g) LITE-ON DELL HP ??????????? 14 Kg???????? 215, 297 ????????????????? ????????????????????????????????????????? 297 ????????? LITE-ON Technology Corp. Packing Report (Compression Strength Test) Page 8 of 12 Created by Benson Lin, 8/13/2003 ???????(?????????????) Compression Stress Report 899 788 1033 892 696685 960 750 665 1470 61 43 148 380 517 707 1090 0 500 1000 1500 129 811 (13 5) 127 728 (16 7) 130 048 (21 5) 130 049 (29 4) 129 811 +1 385 40( 135 ) 127 728 +1 385 41( 167 ) 130 048 +1 385 42( 215 ) 130 049 +1 385 43( 294 ) Carton K gs Yuan-Chang#1 DELL Spec. Yuan-Chang#2 Yuan-Chang#3 Yuan-Chang#4 ???? The different with LITEON AND DELL ???????? LITE-ON Technology Corp. Packing Report (Compression Strength Test) Page 9 of 12 Created by Benson Lin, 8/13/2003 ???? Carton Cost Impact 4.37 4.63 4.99 5.62 4.11 4.36 4.7 5.29 5.11 5.6 6.28 7.45 3.25 3.4 3.68 4.12 1.12 1.23 1.31 1.5 1 2 3 4 5 6 7 8 129811(135) 127728(167) 130048(215) 130049(294) 129811+138 127728+138 130048+138 130049+138 Carton H K D Yuan-Chang#2 Yuan-Chang#4 Original Cost difference with ???????????????????????(Yuan-Chang#4) ???????????????????(Yuan-Chang#2) ???? ????????????? ??????? CNS1455 ??????? ??????? CNS2955 ??????? ?? POWER BU ????????????????? 24/14.4/10.5/14.4/24 Kgf ???????? Wolf ????????(???)? LITE-ON Technology Corp. Packing Report (Compression Strength Test) Page 10 of 12 Created by Benson Lin, 8/13/2003 ????? Ted ????????? H:\Mechanic\Sbu2_Report\Ted_Chen Carton design-guideline 041.0 2 )11217.03228.0(1772.1 D AAZHPm P +-·´· = 6 )(Ro TcRmTbRmRiRc Pm ´+´+++ = LITE-ON Technology Corp. Packing Report (Compression Strength Test) Page 11 of 12 Created by Benson Lin, 8/13/2003 ?? 1. ?????????????????????? 700Kg??????????????(?? ?????????)??????????? 600Kg???????(DELL)?????? 24/14.4/10.5/14.4/24 Kgf??????? ?????????????????? 135=7 Kg, 167=9 Kg, 215=11 Kg, 294=15Kg. ???????????????????? 2. ???????????????(Kgf)???????????????????????? (g/ m2)?????? 1?2?3?4?5 ??????????? 5 ???? 240g/m2????? ??????? 200 g/m2?????????????????????????????? ?????? A ?? B ?????????????? 3. ? Yuan-Chang#4 ????????????????? ???(250+130+126+130+250)?????? ????? 135 ????? 15Kg ??????????? ????? 167, 215, 294 ????? 18Kg ??????????? ????????????????????????????????????????? ????????????? 4. ? Yuan-Chang#2 ????????????????? ???32.6A+12.2+14.4A+12.2+32.6A (260+130+120+130+260)???????? ????? 135 ????? 10Kg ????????????? ????? 167 ????? 15Kg ????????????? ????? 215, 294 ????? 17Kg ????????????? ??????????????????????????????????????? 5. ????????(???)Yuan-Chang#2 ????????? ??? 32.6A+12.2+14.4A+12.2+32.6A ????????? ?135 ???????? 8 ??????????? ?135 ???? 294 ?????? 18 ??? ?167 ? 215 ?????? 14 ??? LITE-ON Technology Corp. Packing Report (Compression Strength Test) Page 12 of 12 Created by Benson Lin, 8/13/2003 ???? ??????????????? "Compression Stress Report_Yuan-Chang.pdf" ?????????????????? ?????? ?????.pdf ?????????? CNS1455, CNS2955 ??????? CNS????.p df ????LITE-ON ????????? 392-129259A-1 Rev.E? "392-129259A-1 Rev.E.pdf" ????Wolf ???????? ?????? ??.xls ?????????????