MSA测量系统分析表格 第五版 自动计算

Capt &C&A&CPage&P13GRRND REPEATIBILITYANDREPRODUCIBILITYANALYSISREPORT Methodused 1 Totalcount 90 PartCertification NONDESTRUCTIVETEST ButtonK1-1(trials) 3 ButtonK2-1(appraisers) 3 ButtonK3-1(parts) 10 PLEASESPECIFYTHEFOLLOWINGPARAMETERSANDCOMPLETETHEFORMACCORDINGLY PARAMETERSARE K1Trials 3 K1 NumberofTrials Mustbeeither2or3 3 OK k2Appraisers 3 K2 NumberofOperators Mustbeeither2or3 3 OK K3Parts 10 K3 NumberofParts Canbeanyvaluebetween2and10 10 OK count maxmust improper!! ErrorMsgstg aboveUCLr OutofUCL 0 0 OutofUCLr A4B2 A1 3 3 0 0 0 0 '01PSW'!H6 '01PSW'!A6 '01PSW'!A21 '01PSW'!A54 '01PSW'!H54 GAGESYSTEMNEEDSIMPROVEMENT A2 3 3 0 0 0 0 Partnumber SL001 Partname 凸轮轴链轮 Plant: A3 3 3 0 0 0 0 Characteristic: 4.3 Gagenumber 0013474 Coordby: QCDepartment A4 3 3 0 0 1 A4 Tolerance: 0.1000 mm   Gagename: 百分表 Phone# A5 3 3 0 0 0 A4 Tolerance(Tol) 0.1000 mm GageECL/revision   Date A6 3 3 0 0 0 A4 A7 3 3 0 0 0 A4 OPERATOR P A R T RESULTS A8 3 3 0 0 0 A4 TRIAL# 1 2 3 4 5 6 7 8 9 10 AVG A9 3 3 0 0 0 A4 A 1 4.335 4.298 4.287 4.336 4.352 4.312 4.287 4.283 4.295 4.274 A1 4.306 A10 3 3 0 0 0 A4 2 4.332 4.297 4.286 4.334 4.350 4.310 4.286 4.284 4.296 4.273 A2 4.305 B1 3 3 0 0 0 A4 3 4.333 4.298 4.286 4.331 4.351 4.313 4.287 4.283 4.295 4.274 A3 4.305 B2 3 3 0 0 1 A4B2 Average 4.3333 4.2977 4.2863 4.3337 4.3510 4.3117 4.2867 4.2833 4.2953 4.2737 XA 4.30527 B3 3 3 0 0 0 A4B2 Range 0.0030 0.0010 0.0010 0.0050 0.0020 0.0030 0.0010 0.0010 0.0010 0.0010 RA 0.00190 B4 3 3 0 0 0 A4B2 B 1 4.333 4.295 4.285 4.335 4.353 4.3130 4.287 4.284 4.294 4.275 B1 4.30540 B5 3 3 0 0 0 A4B2 2 4.336 4.290 4.287 4.337 4.352 4.3120 4.285 4.285 4.293 4.276 B2 4.30530 B6 3 3 0 0 0 A4B2 3 4.332 4.293 4.287 4.336 4.352 4.3140 4.286 4.285 4.295 4.275 B3 4.30550 B7 3 3 0 0 0 A4B2 Average 4.3337 4.2927 4.2863 4.3360 4.3523 4.3130 4.2860 4.2847 4.2940 4.2753 XB 4.30540 B8 3 3 0 0 0 A4B2 Range 0.0040 0.0050 0.0020 0.0020 0.0010 0.0020 0.0020 0.0010 0.0020 0.0010 RB 0.00220 B9 3 3 0 0 0 A4B2 C 1 4.333 4.296 4.286 4.335 4.351 4.3130 4.286 4.285 4.295 4.275 C1 4.30550 B10 3 3 0 0 0 A4B2 2 4.330 4.294 4.287 4.336 4.352 4.3140 4.287 4.284 4.296 4.274 C2 4.30540 C1 3 3 0 0 0 A4B2 3 4.332 4.295 4.287 4.337 4.353 4.3130 4.285 4.283 4.295 4.275 C3 4.30550 C2 3 3 0 0 0 A4B2 Average 4.3317 4.2950 4.2867 4.3360 4.3520 4.3133 4.2860 4.2840 4.2953 4.2747 XC 4.30547 C3 3 3 0 0 0 A4B2 Range 0.0030 0.0020 0.0010 0.0020 0.0020 0.0010 0.0020 0.0020 0.0010 0.0010 RC 0.00170 C4 3 3 0 0 0 A4B2 PartAvg 4.3329 4.2951 4.2864 4.3352 4.3518 4.3127 4.2862 4.2840 4.2949 4.2746 xPART= 4.30538 C5 3 3 0 0 0 A4B2 PartRange RPART= 0.07722 C6 3 3 0 0 0 A4B2 R= RA+RB+RC/Noofoperators= 0.00190 + 0.00220 + 0.00170 / 3 R= 0.00193 C7 3 3 0 0 0 A4B2 XDIFF= [Max(X)ABC]-[Min(X)ABC]= 4.30547 - 4.30527 XDIFF= 0.00020 C8 3 3 0 0 0 A4B2 UCLR= R * D4= 0.00193 * 2.580 UCLR= 0.00499 C9 3 3 0 0 0 A4B2 LCLR= R * D3= 0.00193 * 0.000 LCLR= 0.00000 C10 3 3 0 0 0 A4B2 OPERATOR NAME NOTE:IthasbeenstatisticallyproventhattheToleranceMethodisbetter Errors_sum 0 2 A 李峰 todeterminemeasurementequipmentreliability.Evenwithnegative B 王鹏 Kurtosisdatasets,therecordedmeasurementswillbelessthan1%away C 叶军 fromthetruevalueifGR&Risbelow30%.ContactQualityGroupifyou GOODUNTILGAGEECL/revisionCHANGE needmoreinformation. FROMDATASHEET: R= 0.00193 XDIFF= 0.00020 RPART= 0.07722 MeasurementUnitAnalysis BasedontheTOLERANCEMethod Repeatibility-EquipmentVariation(EV) EV= R*K1 %EV=100[EV/Tol] EV= 0.00590 Trials K1 %EV= 5.90 3 3.05 Reproducibility-AppraiserVariation(AV) AV= [(XDIFF*K2)2-(EV2/nr)] (nparts,rtrials) %AV=100[AV/Tol] AV= 0.00000 Oper K2 %AV= 0.00 3 2.70 Repeatibility&Reproducibility(R&R) %R&R=100[R&R/Tol] R&R= (EV2+AV2) %R&R= 5.90 R&R= 0.00590 PartVariation(PV) PV= RPART*K3 Parts K3 %PV=100[PV/Tol] PV= 0.12510 10 1.62 %PV= 125.10 TotalVariation(TV) 1.62 TV= (R&R2+PV2) 0 GAGEISREJECTED TV= 0.12524 RANGESOUTOFUCLr DETERMINETHERISKPRIORITYNUMBER(RPN)FROMTHEFMEAASSOCIATED BREAKPOINT = RPN# x %GRR/100 WITHTHEDIMENSIONBEINGGAGED.TYPETHERPN#UNDERTHERPN#FIELD PROVIDED(RIGHT)ANDFOLLOWINSTRUCTIONOFUSAGEINNEXTROW: 1.18 = 20.0 x 0.05897 CONCLUSIONIS... GAGESYSTEMNEEDSIMPROVEMENT Notes: 0.00499 0.00499 0.00499 0.00499 0.00499 0.00499 0.00499 0.00499 0.00499 0.00499Enterthetotaltoleranceofthedimensiontobeevaluated(ie:+/-0.15shallbe=0.3).Itmustbeanumericvalue.NOTEXT.Seepage60@MSAmanualforacceptanceguidelines.If%R&Risbetween10and30%theBREAKPOINTfortheapplicationshouldbecalculated.(BREAKPOINT=RPN(DFMEA)X%GR&R/100IfRANGESareoutofcontrol,repeatanyreadingsthatproducedarangegreaterthanthecalculatedUCLrusingthesameappraiserandpartasoriginallyused,ordiscardthosevaluesandre-evaluate.Guidelinesforacceptanceofgagerepeatabilityandreproducibility(%R&R):UNDER10%ERROR:GagesystemOK10%to30%ERROR:Maybeacceptablebaseduponimportanceofapplication.Calculate"breakpoint"=RPNx(%GageR&R/100)andcheckthatislessthan37.8and(%GageR&R)lessthan30%.Seenextpageforconclusionofusage.OVER30%ERROR:Gagesystemneedsimprovement.Identifytheproblemsandhavethemcorrected.13GRRND &C&A&CPage&P李峰王鹏叶军PartAverageAverageRunChartUsingTOLERANCEmethodUsingParttoPartvariation&C&A&CPage&P李峰王鹏叶军UCLrPartRangeRangeChartbyoperator