奥林燃烧器培训资料

•Three-passboiler三回程锅炉•HFO/Gasburner重油/燃气锅炉Combinationofboilerandburner锅炉和燃烧器的连接Earthwire接地线High>500mmfromfloor高度高于地面500mmPressuremeters压力表Outtoroof至屋顶外1.Gasvalve(Multibloc)气阀组1.1Gasfilter气过滤器1.2Pressureswitch,min.压力低开关1.3Maingasvalve主气阀1.4Pressureregulator压力调节器1.5Gasvalve,2-stage二段火气阀2.Valveleaktester(burnercapacity>1200kW)燃烧器大于1200kw采用阀检漏器1.Ballvalve,blow-off排空球阀2.Gaspressureswitch,min.压力低开关3.Valveleaktester阀检漏器4.Gasvalve(DMV-D)气阀5.Ignitiongasvalve点火气阀6.Gasbutterflyvalve蝶阀7.Gaspressureswitch,max.压力高开关8.Differentialairpressureswitch空气压力开关2-STAGEMODULATINGBURNERGASVALVETRAIN燃烧器气阀组1234561.BALLVALVE,球阀2.GASFILTER,燃气过滤器3.PRESSUREGAUGEWITHBALLCOCKVALVE,带阀座的压力表4.PRESSUREREGULATORWITHSAFETYSHUT-OFFVALVEANDBLOW-OUTVALVE,压力调节阀(带泄放、安全切断阀)ADDITIONALBLOWOUTRECOMMENDEDFORBURNERS>3MW；另>3MW的燃烧器建议另装泄放阀5.PRESSUREGAUGEWITHPUSHBUTTONCOCK,带按钮的压力表6.BELLOWCOMPENSATOR波纹管GASPRESSUREREGULATIONASSEMBLY燃气压力调节阀组(requiredwhengaspressureishigherthanthenoperationpressureoftheburner)燃气压力高于燃烧器运行压力Gasfilteralwaysinstalled.Doneveruseburnerwithoutfilter.Notevenshorttestperiods.Installpressuremetersbeforeandafterfilter常规安装过滤器，如没安装过滤器，燃烧器不能使用，即使是很短的测试时间，过滤器前后需安装压力表。GasFilter,BallValveandBellowCompensator燃气过滤器，球阀，波纹管Operationandassemblyinstructions操作和安装说明Maintainfilterregularly;Onlyproperfilterinsertsprotectdownstreamfittings!！定期的维修过滤器，只有正确的过滤芯，才能对连接其后的设备起保护作用！Gas-andAirfilter燃气和空气过滤器TypeGF,GF/1,GF/3GF,GF/1,GF/3型Nominaldiameters公称直径Rp1/2-Rp2Rp1/2-Rp2DN40-DN200DN40-DN200Ifpossible,placefiltercoververtically.Averticallyplacedcoverensureseasycleaningofthefiltercasing.如果可能，请最好垂直安装过滤器，垂直安装过滤器使过滤器外壳更容易清洁。Max.operatingpressureGF5…/1:最大工作压力Pmax.=500mbarGF,GF/3,GF4…/1:Pmax.=4barFilter过滤器acc./根据DIN3386Ambienttemperature周围环境-15C…+80CFamily1+2+3系列1+2+3功能安装与燃气内管道及压缩空气管道的过滤器，可用来保护其后连接的设备。过滤芯由网目≤50μm的pp乱纤维无纺布和金属支网组成。灰尘，切屑和锈蚀及其他燃气所含物理物质和污物将无法通过乱纤维无纺布。如果超过灰尘存储能力或形成太大的压力差，则过滤器失去其保护作用！过滤棉（可更换）Filterforgas燃气过滤器入口压力测试口出口压力测试口A,BG1/4G1/4screwedsealingplugG1/4测量接头1,2G1/4G1/4Measuringnozzle测量接头G1/4过滤芯更换至少每年检查一次过滤器如果1/A和2/B之间的压差大于10mbar时，要根换过滤芯如果1/A和2/B之间的压差大于上次检查结果的200%，要更换过滤芯FiltercheckCheckthefilteratleastonceayear!Changethefilter,if∆pbetweenpressureconnection/Aand2/A>10mbarChangethefilter,if∆pbetweenpressureconnection1/Aand2/Bistwiceashighcomparedtothelastcheck.过滤器的监控连接螺栓G1/4可由核实的螺丝代替，这样可以实现与燃气-微分压力监控器的连接，以监控压力差。Youcanchangethefilterwithoutremovingthefitting.1.Disconnectgassupply,closeballvalve.2.RemovescrewsAusingpropertool,thenremovefiltercoverB.3.RemovefilterinsertC,replacewithnewone,ifnecessarycleanfiltercasingD.4.MountfiltercoverBandtightenusingscrewsAwithoutusinganyforce.5.Performafunctionandleakagetest.Donotallowthetestpres-suretoexceedthemaxi-mumoperatingpressureofdownstreamfittings.更换过滤器不需要取下设备1.断开燃气供给，关闭球阀。2.使用适当的工具拧出螺丝A，取下过滤器盖B。3.取出过滤芯C，装上新的过滤芯，如需要时清洁过滤器外壳D。4.装上过滤器盖B，不要使用暴力拧入并拧紧螺丝。5.进行功能及密封性检查。检查压力不能超过其后装备的最大工作压力Operationandassemblyinstructions操作和安装说明Gasandairpressureswitch燃气和空气压力监控器GW…A4Max.operatingpressure最大工作压力pmax.=500mbarAmbienttemperature环境温度–15C…+60CMediumtemperature介质温度–15C…+80CSettingranges调节范围DegreeofprotectionIP54保护程度acc/根据IEC529(EN60529)Installationposition安装位置Whenthepressureswitchismountedinanintermediateposition,itsswitchingpressuredeviatesbymax.0.5mbarfromthesetpoint.Whenthepressureswitchismountedhorizontallyoverhead,itsswitchingpressuredecreasesbyapprox.0.5mbar.Inthehorizontalinstallationpositiontheswitchingpressureisincreasedbyapprox.0.5mbar.Standardinstallationposition安装在一个中间位置时，当偏离所调节额定值的偏差最大为±0.5mbar时，则压力监控器动作。水平悬挂式于操作人员上方时，当欠压大约0.5mbar，则压力监控器动作。水平安装时，当过压0.5mbar，则压力检控器动作。 标准 excel标准偏差excel标准偏差函数exl标准差函数国标检验抽样标准表免费下载红头文件格式标准下载 安装位置气压弹簧电气连接点工作隔膜开关触点电气连接点设定转盘设定50mbarSetat50mbar60mbar40mbar10mbar40mbar设定20mbarSetat20mbarRMGPressureregulatorwithshut-offandreliefvalve带截止功能的RMG压力调节阀ImpulsepipeImpulsepipeB-391EBlow-offvalvePressureregulator压力调节阀Blow-off呼吸口Safetyshut-offvalve/1,6*Secondarypress.安全关闭阀设定值为1.6倍二次压力Safetyblow-offvalve(recom.>3MW)1,3*Secondarypresspress安全泄放阀，(建议大于3MW)，1.3倍二次压力Blow-off.PressureRegulatorAssembly压力调节器Pipedimensions所需要的直管段尺寸调压阀-FRSRegulator-FRS最大工作压力进口压力范围环境温度燃气种类出口压力范围调压阀-FRS调压阀-FRSRegulator-FRSHousingRegulatorcupPulsetap,internalCompensationdiaphragmDiaphragmdiskWorkingdiaphragmSafetydiaphragmBreathplugSettingspringAdjustmentdeviceFsP2*A调压阀-FRSRegulator-FRSShutdownposition关闭位置operatingposition工作位置弹簧通风孔调节杆工作膜安全膜补偿膜调压盘脉冲管RegulatorandSolenoidValvesRegulatorhasn’tbeenassembledRegulatorworks,Openthesolenoidvalve,P2worksontheworkingdiaphragmandfindthebalancewiththeforcefromspringRegulatorworks,thesolenoidvalvecloses,P2worksontheworkingdiaphragmandmaketheFRSclose调压阀-FRSRegulator-FRS最大工作压力Max.operatingpressurepmax.=500mbarClassA,Group2标准EN161(EN)UL,FM,CSA(US)环境温度Ambienttemperature-15°C...+70°CUn~(AC)230V-15%+10%(EN)~(AC)110V,=(DC)24-28V持续工作时间/Switch-onduration100%防护等级/DegreeofprotectionEN-IP54燃气种类Familiy1+2+3无黄铜/brassmetalfree适合硫化氢体积含量0.1%以下的干燥气体/suitableupto0,1vol.%H2Strocken/dry组合阀-MBGasMultibloc-MB组合阀-MBGasMultibloc-MBLegend:1Pressurebeforeofvalve1阀1前端压力2Pressurebetweenvalve1and2阀1阀2之间的压力3Pressureaftervalve2阀2后端压力44Inletflangeconnection进口法兰上测试点55Outletflangeconnection出口法兰测试点Testpoints测试点Doublesolenoidvalve双电磁阀Pressuretestpoints压力测试点组合阀-MBGasMultibloc-MB组合阀-MBGasMultibloc-MB组合阀-MBGasMultibloc-MB最大工作压力Max.operatingpressureDMV-D(LE)5..../11pmax.=500mbar(EN)DMV-D(LE)5..../11pmax.=500mbar(FM,CSA)ClassA,Group2标准EN161(EN)UL,FM,CSA(US)环境温度Ambienttemperature-15°C...+60°C(EN)+5°F...+140°F(FM,CSA)Un~(AC)230V-15%+10%(EN)Un~(AC)120V-15%+10%(US)~(AC)120V~(AC)110V,~(AC)24V=(DC)24-28V持续工作时间/Switch-onduration100%防护等级/DegreeofprotectionEN-IP54nach/acc.IEC529US-NEMAType12燃气种类Familiy1+2+3无黄铜/brassmetalfree适合硫化氢体积含量0.1%以下的干燥气体/suitableupto0,1vol.%H2Strocken/dry双电磁阀–DMV/11DoubleSolenoidValves–DMV/11双电磁阀–DMV/11DoubleSolenoidValves–DMV/11阀座2阀座1滤网线圈电器连接点主流量调节Legend:1Pressurebeforeofvalve1阀1前端压力2Pressurebeforeofvalve1阀1前端压力3Pressurebetweenvalve1and2阀1和阀2之间的压力4Pressurebetweenvalve1and2Ignitionpilotconnection阀1阀2之间的压力（点火管路输出口）1Pressureaftervalve2阀2后端压力2Inletflangeconnection进口法兰测点3Outletflangeconnection出口法兰测点Testpoints测试点Doublesolenoidvalve双电磁阀Pressuretestpoints压力测试点TwoSafetyShut-offValvesinoneunit-GasvalvesClassA,Group2perEN161-Double-seatedvalve,designedforhighflowrates.-Valvesopeningseparatelycontrolled.-Closeswhende-energized.-Wiringinplugconnection-PilotvalveconnectionG1/8”onbothsidesbetweenV1andV2available.-G1/8”tapsonupstreamanddownstreamflangesandbetweenthetwoshut-offvalves.-VPS504mountsdirectly-GWA5pressureswitchmountsdirectlytovalveinseveraloptionallocationswithoutadapters.-Closedpositionindicatorswitchcanbemountedonvalve1andonvalve2.2个安全切断阀组合在一起－A级燃气阀，二组通过EN161标准－双阀座，大流量 设计 领导形象设计圆作业设计ao工艺污水处理厂设计附属工程施工组织设计清扫机器人结构设计 －阀的开启可分别控制－无电流关闭－有脉冲线接口－有点火法兰接口－VPS504可直接安装－GWA5压力开关可直接装在阀上，可选择不同的位置－可安装阀位指示器Characteristic特性双电磁阀–DMV/11DoubleSolenoidValves–DMV/11VPSVDKDSLC（DK2F）检漏系统ValveProvingSystemGASVALVELEAKAGETESTER•Operatesdependingonpressurebuild-up操作模式因压力变化而不同•Required(EU)whenburnercapacity=>1200kW根据欧盟标准，燃气燃烧器功率大于1200KW，必须安装阀检漏设备•Theprogrammodulestartstofunctionwhenheatisrequested加热完毕，程序模拟启动•Testisperformed测试过程-checkpriortoburnerstartor燃烧器启动前的阀测试-checkduringpre-purgeper预吹扫期间的阀测试-checkafterburnershut-down燃烧器停止后阀测试DUNGSGASVALVE冬斯燃气阀DualsolenoidvalveDMW-DLE,SV-Dignitiongasvalve,VPSleakagetester双重电磁阀DMW-DLE,SV-D点火气阀，VPS阀泄漏测试检漏的目的按欧洲标准，燃烧器功率>1200kW必须检漏检测阀门的密封性泄漏检漏系统ValveProvingSystem压力对比原理检漏的原理压力建立原理检漏系统ValveProvingSystem压力对比原理电气控制检漏系统-DSLCValveProvingSystem-DSLC检漏系统-DSLCValveProvingSystem-DSLC检漏系统-DSLCValveProvingSystem-DSLCV1（蓝色）轻微泄漏V1（红色）严重泄漏V2（红色）中等泄漏泄漏情况显示检漏系统-DSLC压力建立原理VPSVDK检漏系统–VPS,VDKValveProvingSystem–VPS,VDK检漏系统ValveProvingSystem检漏系统–VPSValveProvingSystem–VPSVPS504应用检漏系统–VPSValveProvingSystem–VPS检漏系统–VDKValveProvingSystem–VDK应用检漏系统–VDKValveProvingSystem–VDK应用领域非洁净气体检漏系统ValveProvingSystemPROPERTIESOFNATURALGAS天然气特性•热值Energycontent(EC)31,7…41,3MJ/Nm3•相对密度Relativedensity(RD)0,566…0,643•比重Specificgravity0,73…0,83kg/m3•指数Wobbeindex40…48•Req.airquantity(λ=1)8,4…9,9mn3/mn3fuel•二氧化碳CO2max11,7…12,0vol.%•尾气量/湿度Quantityoffluegas,moist10,7…8,9mn3/mn3fuel•点火温度Ignitiontemperature645°C•点火速度Flameignitionspeed34…37cm/s=RDECGB1610008PROPERTIESOFPROPANE,C3H8丙烷特性C3H8•热值Energycontent(EC)93,3MJ/Nm3•相对密度Relativedensity(RD)1,56•比重Specificgravity2,02kg/m3•指数Wobbeindex75•空气量Req.airquantity(λ=1)23,9mn3/mn3fuel•二氧化碳CO2max13,7vol.%•尾气量，湿度Quantityoffluegas,moist25,9mn3/mn3fuel•点火温度Ignitiontemperature500°C•点火速度Flameignitionspeed42cm/s=RDECGB1610008PROPERTIESOFBUTANE,C4H10丁烷特性•热值Energycontent(EC)123,8MJ/Nm3•相对密度Relativedensity(RD)2,09•比重Specificgravity2,70kg/m3•指数Wobbeindex85,6•空气量Req.airquantity(λ=1)31,9mn3/mn3fuel•二氧化碳CO2max14,0vol.%•尾气量/湿度Quantityoffluegas,moist33,5mn3/mn3fuel•点火温度Ignitiontemperature480°C•点火速度Flameignitionspeed42cm/s=RDECGB1610008PROPERTIESOFTOWNGAS•热值Energycontent(EC)15,9…17,6MJ/Nm3•相对密度Relativedensity(RD)0,47•比重Specificgravity0,58kg/m3•指数Wobbeindex23•空气量Req.airquantity(λ=1)3,8mn3/mn3fuel•二氧化碳CO2max13,8vol.%•尾气量/湿度Quantityoffluegas,moist4,4mn3/mn3fuel•点火温度Ignitiontemperature510°C•点火速度Flameignitionspeed68cm/s=RDECGB1610008START-UPVIDEOGRP-140H播放GRP-140H调试光盘 幻灯片编号1 Combinationofboilerandburner�锅炉和燃烧器的连接 幻灯片编号3 BURNERGASVALVETRAIN�燃烧器气阀组 GASPRESSUREREGULATIONASSEMBLY�燃气压力调节阀组�(requiredwhengaspressureishigherthanthenoperationpressureoftheburner)燃气压力高于燃烧器运行压力 GasFilter,BallValveandBellowCompensator�燃气过滤器，球阀，波纹管 幻灯片编号7 幻灯片编号8 幻灯片编号9 幻灯片编号10 幻灯片编号11 幻灯片编号12 幻灯片编号13 幻灯片编号14 幻灯片编号15 幻灯片编号16 RMGPressureregulatorwithshut-offandreliefvalve�带截止功能的RMG压力调节阀 幻灯片编号18 幻灯片编号19 幻灯片编号20 幻灯片编号21 幻灯片编号22 幻灯片编号23 幻灯片编号24 幻灯片编号25 幻灯片编号26 幻灯片编号27 幻灯片编号28 幻灯片编号29 幻灯片编号30 幻灯片编号31 幻灯片编号32 幻灯片编号33 幻灯片编号34 幻灯片编号35 幻灯片编号36 幻灯片编号37 幻灯片编号38 幻灯片编号39 幻灯片编号40 幻灯片编号41 幻灯片编号42 幻灯片编号43 幻灯片编号44 幻灯片编号45 幻灯片编号46 幻灯片编号47 幻灯片编号48 幻灯片编号49 幻灯片编号50 PROPERTIESOFNATURALGAS�天然气特性 PROPERTIESOFPROPANE,C3H8�丙烷特性C3H8 PROPERTIESOFBUTANE,C4H10�丁烷特性 PROPERTIESOFTOWNGAS 幻灯片编号55