ASME焊接工艺评定,焊工技能评定表格WORD版

2010SECTIONIXQW-482SUGGESTEDFORMATFORWELDINGPROCEDURESPECIFICATIONS(WPS)（SeeQW-200.1,SectionIX,ASMEBoilerandPressureVesselCode）CompanyNameByWeldingProcedureSpecificationNO.DateSupportingPQRNO.(s)RevisionNo.WeldingProcess(es)TypesJOINTS(QW-402)DetailsJointsDesignBacking:YesNoBackingmaterials(Type)(Refertobothbackingandretainers)□MetalNonfusing□Metal□Nonmetallic□OtherSketches,ProductionDrawings,WeldSymbols,orWrittenDescriptionShouldshowthegeneralarrangementofthepartstobewelded.WhereApplicable,therootSpacingandthedetailsofweldgroovemaybespecified.[AttheoptionoftheManufacturer,sketchesmaybeattachedtoillustrateJointdesign,weldlayers,andbeadsequence(e.g.,fornotchtoughnessProcedures,formultipleprocessprocedures,etc.)]*BASEMETALS(QW-403)P-No.GroupNo.toP-No.GroupNo.ORSpecificationTypeandGradeToSpecificationTypeandGradeORChem.AnalysisandMech.Prop.ToChem.AnalysisandMech.Prop.ThicknessRange:BaseMetal:GrooveFilletOther*FILLERMETALS(QW-404)Spec.No.(SFA)AWSNo.(Class)F-No.A-No.SizeofFillerMetalsWeldMetalThicknessRange:GrooveFilletElectrode-Flux(Class)FluxTradeNameConsumableInsertOtherEachbasemetal–fillermetalcombinationshouldberecordedindividually.2010SECTIONIXQW-482(Back)WPSNo.Rev.POSITIONS(QW-405)Postweldheattreatment(QW-407)Position(s)ofGrooveTemperatureRangeWeldingProgression:UpDownTimeRangePosition(s)ofFilletGAS(QW-408)Preheat(QW-406)PercentCompositionPreheatTemperature,MinimumGas(es)(Mixture)FlowRateInterpassTemperature,MaximumPreheatMaintenanceShielding(Continuousorspecialheating,whereapplicable,Trailingshouldberecorded)BackingELECTRICALCHARACTERISTICS(QW-409)CurrentACorDCPolarityAmps(Range)Volts(Range)(Ampsandvoltsrangeshouldberecordedforeachelectrodesize,Position,andthickness,etc.ThisinformationmaybelistedinaTabularformsimilartothatshownbelow.)TungstenElectrodeSizeandTypeModeofMetalTransferforGMAWElectrodeWireFeedSpeedRangeTECHNIQUE(QW-410)StringorWeaveBeadOrificeorGasCupSizeInitialandinterpassCleaning(Brushing,Grinding,etc.)MethodofBackGougingOscillationContactTubetoWorkDistanceMultipleorSinglePass(PerSide)MultipleorSingleElectrodesTravelSpeed(Range)PeeningOtherFillerMetalCurrentTravelOther(e.g.,Remarks,Comments,WeldVoltProcessType/AmpSpeedHotWireAddition,Technique,Layer(s)ClassDiameterRangePolarityRangeRangeeTorchAngle,etc.)2010SECTIONIXQW-483SUGGESTEDFORMATFORPROCEDUREQUALIFICATIONRECORDS(PQR)(SeeQW-200.2,SectionIX,ASMEBoilerandPressureVesselCode)RecordActualConditionsUsedtoWeldTestCouponCompanyNameProcedureQualificationRecordNo.DateWPSNo.WeldingProcess(es)Types(Manual,Automatic,Semi-Automatic)JOINTS(QW-402)GrooveDesignofTestCoupon(Forcombinationqualifications,thedepositedweldmetalthicknessshallberecordedforeachfillermetalorprocessused.)BASEMETALS(QW-403)POSTWELDHEATTREATMENT(QW-407)MaterialSpec.TemperatureTypeorGradeTimeP-No.toP-No.OtherThicknessofTestCouponDiameterofTestCouponGAS(QW-408)OtherGas(es)(Mixture)FlowRateFILLERMETALS(WQ-404)ShieldingSFASpecificationTrailingAWSClassificationBackingFillerMetalF-No.ELECTRICALCHARACTERISTICS(QW-409)WeldMetalAnalysisA-No.CurrentSizeofFillerMetalPolarityOtherAmps.VoltsWeldMetalThicknessTungstenElectrodeSizeOtherPOSITION(QW-405)PositionofGrooveWeldProgression(Uphill,Downhill)TECHNIQUE(QW-410)OtherTravelSpeedStringorWeaveBeadOscillationPREHEAT(QW-406)MultipassorSinglePass(PerSide)PreheatTemperatureOtherInterpassTemperatureOther2010SECTIONIXQW-483(Back)PQRNo.TensileTest(QW-150)UltimateTotalUltimateUnitTypeofFailureSpecimenNo.WidthThicknessAreaLoadStress,MPaandLocationGuided-BendTests(QW-160)TypeandFigureNo.ResultToughnessTests(QW-170)SpecimenNotchSpecimenTestImpactValuesDropWeightBreakNo.LocationSizeTemperatureFt-lb%ShearMils(Y/N)Fillet-WeldTest(QW-180)Resul–Satisfactory:YesNoPenetrationintoParentMetal:YesNoMacro—ResultsOtherTestsTypeofTestDepositAnalysisOther-----------------------------------------------------------------------------------------------------------------------------------------------------Welder’sNameClockNo.StampNo.TestsConductedbyLaboratoryTestNo.Wecertifythatthestatementsinthisrecordarecorrectandthatthetestweldswereprepared,welded,andtestedinaccordancewiththerequirementsofSectionIXoftheASMEBOILERANDPRESSUREVESSELCODE.2010SECTIONIXQW-484ASUGGESTEDFORMATAFORWELDERPERFORMANCEQUALIFICATIONS(WPQ)(SeeQW-301,SectionIX,ASMEBoilerandPressureVesselCode)Welder’snameIdentificationNo.TestDescriptionWeldingVariables(QW-350)ActualValuesRangeQualifiedWeldingprocess(es)Type(ie;manual,semi-automatic)used□Plate□Pipe(enterdiameterifpipeortube)BasemetalP-orS-NumbertoP-orS-NumberFillermetalorelectrodespecification(s)(SFA)(info.Only)Fillermetalorelectrodeclassification(s)(info.Only)FillermetalF-Number(s)Consumableinsert(GTAWorPAW)Fillertype(Solid/metalorfluxcored/powder)(GTAWorPAW)DepositthicknessforeachprocessProcess13layersminimum□Yes□NoProcess23layersminimum□Yes□NoPositionqualified(2G,6G,3F,etc.)Verticalprogression(uphillordownhill)Typeoffuelgas(OFW)Inertgasbacking(GTAW,PAW,GMAW)Transfermode(sprey/globularorpulsetoshortcircuit-GMAW)GTAWcurrenttype/polarity(AC,DCEP,DCEN)RESULTSVisualexaminationofcompletedweld(QW-302.4)□Bendtest;□Transverserootandface[QW-462.3(a)];□Longitudinalrootandface[QW-462.3(b)];□Side(QW-462.3);□Pipebendspecimen,corrosion-resistantoverlay[QW-462.5c];□Platebendspecimen,corrosion-resistantoverlay[QW-462.5[d]];□Macrotestforfusion[QW-462.5(b)];□Macrotestforfusion[QW-462.5(e)]TypeResultTypeResultTypeResultAlternativeradiographicexaminationresults(QW-191)Filletweld–fracturetest(QW-180)LengthandpercentofdefectsMacroexamination(QW-184)Filletsize(mm)×Concavity/convexity(mm)OthertestsFilmorspecimensevaluatedbyCompanyMechanicaltestsconductedbyLaboratorytestno.WeldingsupervisedbyWecertifythatthestatementsinthisrecordarecorrectandthatthetestcouponswereprepared,welded,andtestedinaccordancewiththerequirementsofSectionIXoftheASMEBOILERANDPRESSUREVESSELCODE.OrganizationDateBy2010SECTIONIXQW-484BSUGGESTEDFORMATBFORWELDERPERFORMANCEQUALIFICATIONS(WPQR)(SeeQW-301,SectionIX,ASMEBoilerandPressureVesselCode)Welder’snameIdentificationNo.TestDescription(Informationonly)IdentificationofWPSfollowed□Testcoupon□ProductionweldSpecificationofbasemetal(s)ThicknessBasemetalP–orS-NumbertoP-orS-NumberPosition(2G,6G,3F,etc.)□plate□Pipe(enterdiameter,ifpipeortube)Fillermetal(SFA)specificationFillermetalorelectrodeclassificationTestingConditionsandQualificationLimitsWhenUsingAutomaticWeldingEquipmentsWeldingVariables(QW-361.1)ActualValuesRangeQualifiedTypeofweldingWeldingprocessFillermetal(EBWorLBW)TypeoflaserforLBW(CO2toYAG,etc.)Continuousdriveorinertialwelding(FW)Vacuumoroutofvacuum(EBW)TestingConditionsandQualificationLimitsWhenUsingAutomaticWeldingEquipmentsWeldingVariables(QW-361.2)ActualValuesRangeQualifiedTypeofwelding(machine)WeldingprocessDirectorremotevisualcontrolAutomaticarcvoltagecontrol(GTAW)AutomaticjointtrackingPositionqualified(2G,G,3F,etc)Consumableinserts(GTAWorPAW)Backing(metal,weldmetal,etc.)SingleormultiplepassespersideRESULTSVisualexaminationofcompletedweld(QW-302.4)□Bendtest;□Transverserootandface[QW-462.3(a)];□Longitudinalrootandface[QW-462.3(b)];□Side(QW-462.3);□Pipebendspecimen,corrosion-resistantoverlay[QW-462.5c];□Platebendspecimen,corrosion-resistantoverlay[QW-462.5[d]];□Macrotestforfusion[QW-462.5(b)];□Macrotestforfusion[QW-462.5(e)]TypeResultTypeResultTypeResultAlternativeradiographicexaminationresults(QW-191)Filletweld–fracturetest(QW-180)LengthandpercentofdefectsMacroexamination(QW-184)Filletsize(mm)×Concavity/convexity(mm)OthertestsFilmorspecimensevaluatedbyCompanyMechanicaltestsconductedbyLaboratorytestno.WeldingsupervisedbyWecertifythatthestatementsinthisrecordarecorrectandthatthetestcouponswereprepared,welded,andtestedinaccordancewiththerequirementsofSectionIXoftheASMEBOILERANDPRESSUREVESSELCODE.OrganizationDateBy