华硕外观检验规范

VISUALINSPECTIONSTANDARDEPSONDIRECTCORPORATIONENGINEERINGDIVISIONRev.DateApprovalConfirmationPlannerTotalsheets1.02000/1/31Y.AidoF.Hara8Sheets1.12003/5/26F.HaraA.Ikegami8Sheets2.02006/4/11A.Ikegami8Sheets3.02006/12/8T.HirasawaT.YanagisawaA.Ikegami12SheetsEPSONDIRECTVISUALINSPECTIONSTANDARDSHEETREVISION3.0NEXT3SHEET2Rev.statusRev.Rev.contentsRev.reason1.0Newestablishment1.1ReviseClearerexplanation2.0ReviseChangedstandard3.0ReviseChangedstandardSHEETSSTATUSSheetRev.SheetRev.COVER3.013.023.033.043.053.063.073.083.093.0103.0113.0123.0EPSONDIRECTVISUALINSPECTIONSTANDARDSHEETREVISION3.0NEXT4SHEET31.1.1TosetupthevisualinspectionmethodandcriteriaforOQC制订出货检查方式及等1.2Toensureoutgoingqualitycanmeetcustomer'sdemand确定出货品质能满足客户要求Scope范围ThisdocumentappliesallproductwhichincomingtoEPSONDIRECTandoutgoingtoend-user此文件适用所有到艾谱生及到终端客户的产品1.1Completeproduct成品1.2Incompleteproduct(Caseunit)半成品1.3Components（mayfollowvendor'sstandard）部件（可追踪供应商的 标准 excel标准偏差excel标准偏差函数exl标准差函数国标检验抽样标准表免费下载红头文件格式标准下载 ）Definition详情3.1Inspectingenvironment检验环境Objectives级2.3.luminance光源；大约800流明3.1.13.1.23.1.3度，其他级面90度CategoryLightingresource:above800Distance:30cm距离30cmAngle:90-45degree(Class-1),90degree(LessthanClass-1)角度：1级面90-453.2Time:5sec(Class-1),3sec(Lessofdefect缺点分类thanClass-1)时间：1级面5s,其他3s前面3.2.1Criticaldefect:Defectsthatcauseharmfulorthreateningforhumanbody对人体有害的andtheirproperty3.2.2Majordefect:Defectthatleadstofunctionfail主缺：不能达到预期功能3.2.3Minordefect:Defectthatcauselowercustomer'ssatisfaction减低客户满Definitionofsurfacelevel表面等级描述3.3.1Class-1NotetypeTopofLCDbackcoverandLCDfrontbezel1级LCD背面上部及LCD前框TopofTopcoverFrontofLCDbackcoverandLCDfrontbezelFrontofTopcoverLCDDesktoptypeFrontbezel台式：前框DisplayLCDandfrontofLCDbezel显示器：LCD和LCD面框3.3.2Class-2NotetypeLeft/RightsideofLCDbackcoverandLCDfrontbezel严重缺点；笔记本型笔记本型LCD背面及前框左右边意度3.3Left/RightFrontBezelDesktoptypeTopSideofofBottom面)DisplayCD面框左右边及后面3.3.3Class-33级面：笔记本型Notetype3.3.4Class-4sideBottomODDofTopcovercaseandBottomcaseofofCase台式：机箱顶部Case机箱侧面ofCase(paintingTopofLCDbezel显示器：surface)机箱下面（指烤漆LCD面框上面，底座前面，LLeft/RightsideofLCDbezelandBackcoverBacksideofLCDbackcoverandLCDfrontBacksideofTopcoverandBottomcaseTopofBottomcase(includingbattery)Insideofdevices(ODD)bezelFrontoftheBottombasetypeBackBackLeft/RightNotetypeInsideofDesktoptypeInsideofDesktopDisplayofCasecoverandbottomofLCDbezelandBacksideofBottombaseCaseCaseBottomofCase(metalsurface)DisplayBottomofBottombaseClass-1FrontbezelClass-2TopofCaseSideofCaseBottomofCaseEPSONDIRECTVISUALINSPECTIONSTANDARDSHEETREVISION3.0NEXT5SHEET4DesktoptypePC(TowerPC&BookPC)*BottomcaseofBookPCisconsideredasSidecaseClass-3BackofCaseBackofCaseBottomofCase(paintingsurface)/(nopainting)Class-4InsideofCaseBottomofCase(nopainting)TopTopFrontFrontLCDofLCDbackcoverandLCDfrontbezelofTopcoverofLCDbackcoverandofTopcoverLCDfrontbezelTopofLCDfrontbezelLCDTopoftopcoverFrontofLCDbackcoverFrontofLCDfrontbezelTopofLCDbackcoverEPSONDIRECTVISUALINSPECTIONSTANDARDSHEETREVISION3.0NEXT6SHEET5NoteBooktypePCClass-1FrontoftopcoverClass-2Left/RightsideofLCDbackcoverandLCDfrontbezelLeft/RightsideofTopcoverandBottomcaseFrontofBottomcaseBezelofODDClass-3BacksideofLCDbackcoverandLCDfrontbezelBacksideofTopcoverandBottomcaseTopofBottomcase(includingbattery)BacksideofLCDbackcover/LCDfrontbezel/Topcover/Bottomcase—Top^fBiltomcaseEPSONDIRECTREVISIONVISUALINSPECTIONSTANDARDNEXTSHEET3.076DisplayClass-1LCDFrontofLCDbezelClass-2TopofLCDbezelFrontoftheBottombaseLeft/RightsideofLCDbezelandBackcoverBottomofLCDbezelBottomofBottombaseEPSONDIRECTVISUALINSPECTIONSTANDARDSHEETREVISION3.0NEXT8SHEET74.Definitionofdefect缺点细述4.1Scratch(MI)刮伤(轻缺点)Obviousscratch有感：CanbesensedbythetouchofhandsUnobviousscratch无感:Cannotbesensedbythetouchofhands4.2PaintNG(MA):Defect'formisnotlineandrawmaterialbeneathofpaintcanbeseen烤漆不良（重缺）4.3Dirt(MI)赃污：DirtorStainthatstickorattachedtosurface4.4Rubmark(MI)印记:Discolorationcausedbyrubbing4.5Gap(MA)间隙:Unnecessaryspaceorroombetweenparts4.6Step(MI)段差:Unevennessbetweenpartsinthefacethatdesignedtobeflat4.7Dent/Protrusion(Ml)顺畅：Unevennesswhichcanbeseen/sensedinthesurfaceofsinglepart4.8Rust(MA)生锈:Rustoccuronmetalsurfaceincludingcutsurface4.8Poorprinting(MI)不良丝印：Poorprintingsuchasblur,nickandexceedingedge.EPSONDIRECTVISUALINSPECTIONSTANDARDSHEETREVISION3.0NEXT9SHEET8Width(W)A(size)=L*WDefinitionofsizecalculation尺寸计算详述5.1Scratch:刮伤Checkthesizewithdirtcomparison/estimationCalculatesizeasfollowedifcannotcheckthe5.chartsizewithchart.Width(W)Gap:MaximumStep:MaximumDent/Protrusion:5.2PaintNG/Dirt/Rubmark:Checkthesizewithdirtcomparison/estimationchart”Calculatesizeasfollowedifcannotcheckthesizewithchart.A(size)=L*WdistaneebetweentwopartsleveldistaneebetweenunevennessandstandardFollow5.2forsizeRust:OnlycheckrustexistornotbysightEPSONDIRECTVISUALINSPECTIONSTANDARDSHEETREVISION3.0NEXT10SHEET96.Todetermineacceptorrejectmachine(Acceptabledefectnumberineachclass)6.1Obviousscratch/PaintNG(MI/MA)有感刮伤/烤漆(成品)SizeA(mm2)Class-1Class-2Class-3Class-40.00v0.09233DisregardA=0.10223DisregardA=0.20123DisregardA=0.300123A=0.400123A=0.500013A=0.600012A=0.700012A=0.800001A=0.900001A=1.0000011.00vA0000*FollowsamestandardforUnobviousscratch无感刮伤同上*Thereshouldbeover50.00mmdistaneebetweenscratches.Ifnot,itwillbeNotaccept缺点间距50mm6.9Poorprinting(MI)丝印：Printedletter'edgecannotbebroken丝印纸边缘不能破EPSONDIRECTVISUALINSPECTIONSTANDARDSHEETREVISION3.0NEXT11SHEET106.2Obviousscratchforrawmaterial(Plastic/Metal)surface(Ml)原材料有感刮伤(塑胶/金属)SizeA(mm2)Class-1Class-2Class-3Class-40.00v0.09333DisregardA=0.10233DisregardA=0.20223DisregardA=0.30123DisregardA=0.40012DisregardA=0.50012DisregardA=0.60001DisregardA=0.70001DisregardA=0.80000DisregardA=0.90000DisregardA=1.000004A=1.100004A=1.2000041.20v2.0000032.00v4.0000024.00v6.0000016.00vA0000*Thereshouldbeover50.00mmdistaneebetweenscratches.Ifnot,itwillbeNotaccept缺点间距大于50mm6.3Unobviousscratchforrawmaterial(Plastic/Metal)surface(Ml)原材料表面无感刮伤(塑胶/金属SizeA(mm2)Class-1Class-2Class-3Class-40.00vA三0.0923DisregardDisregard0.09vA三0.2023DisregardDisregard0.20vA三0.40123Disregard0.40vA三0.60022Disregard0.60vA三0.80012Disregard0.80v1.00001Disregard1.00vA三2.00000Disregard2.00vA三4.0000034.00vA三7.5000027.50vA三10.00000110.00vA0000*Thereshouldbeover50.00mmdistaneebetweenscratches.Ifnot,itwillbeNotaccept间距》50mm，否则拒收EPSONDIRECTVISUALINSPECTIONSTANDARDSHEETREVISION3.0NEXT12SHEET116.4DirtforPaintsurfaceandrawmaterialsurface(MI)烤漆面及原材料表面赃污SizeA(mm2)Class-1Class-2Class-3Class-40.00<A三0.0923DisregardDisregard0.09<A三0.2023DisregardDisregard0.20<A三0.40123Disregard0.40<A三0.60012Disregard0.60<A三0.80001Disregard0.80<1.0000031.00<A三2.0000022.00<A三3.0000013.00<A0000*Thereshouldbeover50.00mmdistaneebetweenscratches.Ifnot,itwillbeNotaccept间距》50mm，否则拒收6.5Gap(MA):Acceptablegaplengthismaximum0.70mmnomattertheclassis.间隙w0.7mm*Discussandapplystandardindividuallytothepartthathasproblemwithabovespecfromdesignpointofview6.6Step(MI)段差LengthL(mm)Class-1Class-2Class-3Class-40.00