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绿控传动电池通讯协议(3A)绿控传动电池通讯协议(3A) 绿控传动电池通讯协议3 (内部机密文件) 版本 修改日期 修改内容 修改者 - 2 - 目录 1 适用性 ...................................................................................................................... 4 2 声明................................................................

绿控传动电池通讯协议(3A)
绿控传动电池通讯 协议 离婚协议模板下载合伙人协议 下载渠道分销协议免费下载敬业协议下载授课协议下载 (3A) 绿控传动电池通讯协议3 (内部机密文件) 版本 修改日期 修改内容 修改者 - 2 - 目录 1 适用性 ...................................................................................................................... 4 2 声明.......................................................................................................................... 4 3 参考 标准 excel标准偏差excel标准偏差函数exl标准差函数国标检验抽样标准表免费下载红头文件格式标准下载 ................................................................................................................... 4 4 缩略语 ...................................................................................................................... 4 5 电池管理系统使用注意事项....................................................................................... 5 6 电池系统对外接口定义及应用说明 ............................................................................ 5 7 BMS状态机 .............................................................................................................. 6 7.1 Batt_State_Power_Up ....................................................................................... 6 7.2 Batt_State_Standby .......................................................................................... 6 7.3 Batt_State_Precharge ........................................................................................ 6 7.4 Batt_State_Ready ............................................................................................. 7 7.5 Batt_State_Open .............................................................................................. 7 7.6 Batt_State_Save ............................................................................................... 7 8 通信协议................................................................................................................... 7 8.1 物理层说明..................................................................................................... 7 8.2 控制信息 ........................................................................................................ 7 8.2.1 电压..................................................................................................... 7 8.2.2 电流及功率 .......................................................................................... 8 8.2.3 配置信息.............................................................................................11 8.2.4 温度................................................................................................... 12 8.3 状态信息 ...................................................................................................... 16 8.3.1 Auxiliary 1 Contactor Status/总正辅助触点状态 ..................................... 16 8.3.2 Auxiliary 2 Contactor Status/总负辅助触点状态 .................................. 16 8.3.3 State Of Charge ................................................................................. 16 8.3.4 State Of Health .................................................................................. 15 8.3.5 Battery State ...................................................................................... 17 8.3.6 Fault Active/Severity Indicator ............................................................ 17 8.3.7 Isolation Resistance/绝缘电阻 ............................................................ 18 8.3.8 Message Counter/计数器 ................................................................... 18 8.3.9 Message Checksum/消息校验和 ........................................................ 19 8.4 命令 ............................................................................................................. 20 8.4.1 Main Contactor Control/主接触器控制 .................................................. 20 8.4.2 Auxiliary Contactor Control #1/辅助触点控制#1 ........................................ 21 8.4.3 Auxiliary Contactor Control #2/辅助触点控制#2 ........................................ 21 8.4.4 Cooling Control Request/风机控制 ............................................................ 21 8.4.5 Shutdown Command/关机命令 ............................................................. 20 8.4.6 Charger Connected/充电连接命令......................................................... 20 8.5 Identification Messages/身份证信息................................................................. 20 8.5.1 Component Identification/电池系统身份信息......................................... 20 8.5.2 Software Identification/软件版本........................................................... 20 8.5.3 ECU Identification/ECU信息 ............................................................... 20 2 / 30 - 3 - 8.6 Diagnostic Fault Messages/故障诊断信息......................................................... 23 8.6.1 DM1 Active DTCS .............................................................................. 23 8.6.2 DM2 Inactive DTCS ............................................................................ 22 8.6.3 DM3 Clear Inactive DTCS .................................................................... 21 8.6.4 DM4 Freeze Frame Parameters .............................................................. 21 8.6.5 DM11 Clear Active DTCS .................................................................... 21 8.6.6 DM13 Start Stop Broadcast ................................................................... 21 8.6.7 DM14 Memory Access Request ............................................................. 21 8.6.8 DM15 Memory Access Response........................................................... 21 8.6.9 DM16 Binary Data Transfer .................................................................. 21 9 FAULT CODES/故障码 ..................................................................................... 27 9.1 General/概述 ................................................................................................. 27 9.2 Diagnostic Trouble Codes/故障定位码 ............................................................. 27 9.3 Fault Code Time Stamp/故障码时标................................................................. 24 9.4 Fault Table/故障表 ......................................................................................... 24 3 / 30 - 4 - 1 适用性 本协议用来作为动力电池系统与整车及动力系统的通讯协议 规范 编程规范下载gsp规范下载钢格栅规范下载警徽规范下载建设厅规范下载 。 2 声明 本协议中文部分仅供参考,请以英文为准。 3 参考标准 标准 类型 版本 描述 J1939-71 SAE 2009-04 Application Layer Parmeters J1939-73 SAE 2004-03 Application Layer Diagnostics J1939-21 SAE 2001-04 Data Link Layer J1939 Diagnostics Support Specification for DCN-119 Eaton 1.8 Non-Eaton ProductsSpecification Document / Model Type Version Description /Simulation/ Prototype J1939-71 SAE 2009-04 Application Layer Parmeters J1939-73 SAE 2004-03 Application Layer Diagnostics J1939-21 SAE 2001-04 Data Link Layer J1939 Diagnostics Support DCN-119 Eaton 1.8 Specification for Non-Eaton Products Specification 4 缩略语 缩略语 描述 Battery The entire collection of cells or modules in a battery system. BCM Battery Control Module BMS Battery Management System CAN Controller Area Network Cell A single electro-chemical device capable of storing and retrieving electrical Charge DCR DC series resistance DTC Diagnostic Trouble Code FMI Failure Mode Indicator HEV Hybrid Electric Vehicle HCM Hybrid Control Module Module A collection of cells, usually grouped together by a single cell controller and/or physically mounted together. OC Occurrence Count Pack A complete battery system including cell controller, management system, fan, relay’s, etc. PGN Parameter Group Number 4 / 30 - 5 - SAE Society of Automotive Engineers SOC State Of Charge SOH State Of Health SPN Suspect Parameter Number 5 电池管理系统使用注意事项 当车辆处于停驶状态,必须断开电池管理系统供电电源,以避免电池管理系统长期处于 工作状态进而导致电池过放。 6 电池系统对外接口定义及应用说明 型号:HDP24-24-19PE、WY20J9ZG 描述 应用说明 Pin Number 1 CAN High 2 CAN Low 屏蔽线 5 稳态电流小于2A,瞬态电流小于5A(继电器In Rush6 BCU 24V+ 电流)。 7 BCUGND 24V+(风机) 工作电流小于6A 12 GND(风机) 14 5 / 30 - 6 - 7 BMS状态机 7.1 Batt_State_Power_Up BMS得到供电电源后执行如下功能(不只限于以下功能):读取及初始化变量、校准、 故障检测、系统自诊断、CAN通信初始化,整个过程不超过0.3秒。 Following application of power the BCM shall enter this state to perform any necessary initialization. Initialization could include but not be limited to reading and initializing variables from non-volatile memory devices, calibration and fault detection of sensors, initializing CAN communication, and system self diagnostics. The BCM shall not remain in this state for more than 0.300 seconds. 7.2 Batt_State_Standby BMS等待HCM的命令,HCM的命令为主接触器闭合指令或Shutdown Command signal。 In this state the BCM shall standby waiting for the HCM main contactor close command or for power to be turned off or an active Shutdown Command signal. The BCM shall be fully operational and broadcast all periodic messages as required. 7.3 Batt_State_Precharge BMS首先执行内外部高压电路绝缘电阻检测命令,当内外部高压电路无绝缘问题后通 6 / 30 - 7 - 过预充电路执行预充命令,整个过程不超过5秒。 目的: 1、 避免外部高压电路绝缘问题带来的安全隐患。安全隐患为:外部高压绝缘薄弱、内 部高压绝缘薄弱、外部高压电路短路、外部高压电路短路带来的预充电阻烧毁。 2、 防止电池组高压直接注入电容而带来的瞬态大电流,进而导致接触器粘连。 In this state the BCM shall close the precharge contactor to precharge high voltage bus capacitance through a resistor to prevent a large outrush current when closing the main contactors. The BCM shall not remain in this state for more than five seconds. 7.4 Batt_State_Ready 这个状态主接触器处于闭合状态,电池系统处于HEV工作所需的状态。 In this state the main contactors are closed and the battery is ready for normal HEV operation. 7.5 Batt_State_Open BMS打开主接触器,将电池组与整车完全隔离,整个不超过5秒钟。 In this state the BCM is opening the main contactors to isolate the battery from the vehicle. The BCM shall not remain in this state for more than 5.000 seconds. 7.6 Batt_State_Save BMS执行历史数据存储及算法所需相关数据的存储、BMS内部状态的复位、故障检测, 整个过程不超过1秒。 In this state the BCM shall perform any necessary post-usage state save operations. This state save sequence might include but not be limited to storing variables to non-volatile memory devices, resetting of internal states, calibration of sensors or fault detection. The BCM shall not remain in this state for more than 1.000 seconds. 8 通信协议 8.1 物理层说明 BMS与HCM直接通过CAN总线进行数据交互,其物理层规定如下: CAN Version:2.0B Bit timing: Nominal bit rate:500kbs Number of quanta per bit:20Tq Sample point:60% Sjw:4Tq(20% of bit time) Format:standard Data format:Least significant byte arrives first and the most significant byte arrives last(Intel/little endian format). Identifier format:29bit identifier as defined in the sae j1939-21 specification 终端电阻:BCU 不包括终端电阻 7 / 30 - 8 - 8.2 控制信息 8.2.1 电压 Message Name Voltage Transmission Rate 100ms Data Length 8 bytes Default Priority 0x06 PGN 0xff10 Source Address 0xf3 Start Bit Length(bits) Signal Reference 0 8 Battery Voltage Limit Max 电池组电压上限值 8 8 Battery Voltage Limit Min 电池组电压下线值 16 8 Pre-contactor Battery Voltage 电池组侧总电压测量值 24 8 Post-contactor Battery Voltage 整车侧总电压测量值 32 8 Maximum Cell Voltage 单体电池最高电压值 40 8 Minimum Cell Voltage 单体电池最低电压值 48 16 Cell Voltage Sum 单体电池电压加和 8.2.1.1 Battery Voltage Limit Max/电池组电压上限值 电池组允许的最大电压值,对于2P96S HEV项目应用,电池组允许的最大电压值为403.2V。 The maximum allowable battery voltage. Signal Scale Offset Unit Min Max Battery Voltage Limit Max 2 0 V 0 500 8.2.1.2 Battery Voltage Limit Min/电池组电压下限值 电池组允许的最小电压值,对于2P96S HEV项目应用,电池组允许的最大电压值为240V。 The minimum allowable battery voltage. Signal Scale Offset Unit Min Max Battery Voltage Limit Min 2 0 V 0 500 8.2.1.3 Precharge Battery Voltage/电池组侧总电压测量值 电池组侧总电压的测量值。 The voltage of the battery measured from the battery side of the main contactor. 8 / 30 - 9 - Signal Scale Offset Unit Min Max Pre-contactor Battery Voltage 2 0 V 0 500 8.2.1.4 Post-contactor Battery Voltage/整车侧总电压测量值 车辆侧总电压的测量值。 The voltage of the battery measured from the vehicle side of the main contactor. Signal Scale Offset Unit Min Max Post-contactor Battery Voltage 2 0 V 0 500 8.2.1.5 Maximum Cell Voltage/单体电池最高电压值 单体电池最高电压值。 The voltage of the cell with the greatest voltage in the battery. Signal Scale Offset Unit Min Max Maximum Cell Voltage 0.02 0 V 0 5 8.2.1.6 Minimum Cell Voltage/单体电池最低电压值 单体电池最低电压值。 The voltage of the cell with the least voltage in the battery. Signal Scale Offset Unit Min Max Minimum Cell Voltage 0.02 0 V 0 5 8.2.1.7 Cell Voltage Sum/单体电池电压加和 单体电池电压加和。 The sum total of all cell voltages. Signal Scale Offset Unit Min Max Cell Voltage Sum 0.02 0 V 0 1285.1 9 / 30 - 10 - 8.2.2 电流及功率 Message Name Current Power Transmission Rate 10ms Data Length 8 Bytes Default Priority 0x6 PGN 0xFF11 Source Address 0xF3 Start Bit Length(bits) Signal Reference Current Limit Charge/充电电流限值 0 8 Current Limit Discharge/放电电流限值 8 8 Battery Current/电池组当前充放电电流 16 16 Power Limit Charge/10秒充电脉冲功率限值 32 8 Power Limit Discharge/10秒放电脉冲功率限值 40 8 Battery Power/电池组实际输出功率 48 16 8.2.2.1 Current Limit Charge/充电电流极限值 电池组最大允许充电电流极限值。 The maximum allowable current of the battery while charging. Signal Scale Offset Unit Min Max Current Limit Charge 2 0 A 0 500 8.2.2.2 Current Limit Discharge/放电电流极限 电池组最大允许放电电流极限值。 The maximum allowable current of the battery while discharging. Signal Scale Offset Unit Min Max Current Limit Charge 2 0 A 0 500 8.2.2.3 Battery Current/电池组当前充放电电流 电池组当前充放电电流,充电电流以正(+)值表示,放电电流以负(-)值表示。 The current of the battery. Charging current shall be represented with positive (+) values and discharging with negative (-) values. If multiple current sensors are used; such as a fine and coarse measurement, a blending algorithm shall be used to create a composite current signal representing the actual battery current. The current measurement shall be temperature compensated to avoid offset drift due to temperature variations during a driving cycle. Signal Scale Offset Unit Min Max Battery Current 0.0125 -400 A -400 403.1875 8.2.2.4 Power Limit Charge/10秒充电脉冲功率极限 10秒充电脉冲功率限值。这个限值由BMS基于电池组当前状态计算得出,HCM应调整功率 需求,实际功率输出应小于BMS上报的极限值。 10 / 30 - 11 - The maximum safe charging power which can be sustained for a period of ten seconds as calculated by the BCM based on the current state of the battery. The HCM will adhere to this power limit during typical power cycles requiring power for less than or equal to ten seconds, such as normal driving. Signal Scale Offset Unit Min Max Power Limit Charge 1 0 kW 0 250 8.2.2.5 Power Limit Discharge/10秒放电脉冲功率极限 10秒充电脉冲功率限值。这个限值由BMS基于电池组当前状态计算得出,HCM应调整功率 需求,实际功率输出应小于BMS上报的极限值。 The maximum safe discharging power which can be sustained for a period of ten seconds as calculated by the BCM based on the current state of the battery. The HCM will adhere to this power limit during typical power cycles requiring power for less than or equal to ten seconds, such as normal driving. Signal Scale Offset Unit Min Max Power Limit Charge 1 0 kW 0 250 8.2.2.6 Battery Power/电池组实际输出功率 电池组实际输出功率的计算方法为:整车侧高压测量值乘以当前电流值。 The actual battery power as calculated using external contactor voltage multiplied by battery current. Charging power shall be represented with positive (+) values and discharging with negative (-) values. Signal Scale Offset Unit Min Max Battery Power 10 -320000 W -320000 322550 11 / 30 - 12 - 8.2.3 配置信息 Message Name Configuration Transmission Rate On Request Data Length 10 Bytes Default Priority 0x6 PGN 0xFF12 Source Address 0xF3 Start Bit Length(bits) Signal Reference 0 16 Total Energy Charge 16 16 Total Energy Discharge 32 16 Total Battery Energy 48 8 Number of Series Cells 56 8 Number of Parallel Cells 64 8 SOC Limit Max 72 8 SOC Limit Min 8.2.3.1 Total Energy Charge/充电能量总和 电池系统的整个生命周期都需要进行充电能量累计,根据BMS电流采样的分辨率、精度及车辆整个生命周期的可能达到的实际运行情况,我们设置0.08KWhr/count。 The total charging energy accumulated throughout the life of the battery. Internally this needs to be represented to a resolution and accuracy that is capable of capturing a shift event. 0.08kWhr/count is a suggestion. Signal Scale Offset Unit Min Max Total Energy Charge 5 0 kWhr 0 321275 8.2.3.2 Total Energy Discharge/放电电流总和 电池系统的整个生命周期都需要进行放电能量累计,根据BMS电流采样的分辨率、精度及车辆整个生命周期的可能达到的实际运行情况,我们设置0.08KWhr/count。 The total discharging energy accumulated throughout the life of the battery. Internally this needs to be represented to a resolution and accuracy that is capable of capturing a shift event. 0.08kWhr/count is a suggestion. Signal Scale Offset Unit Min Max Total Energy Discharge 5 0 kWhr 0 321275 8.2.3.3 Total Battery Energy/电池组剩余能量 电池组剩余能量。 The total amount of energy the battery is capable of storing. When the battery is new this value should be equivalent to the nameplate battery energy. Signal Scale Offset Unit Min Max Total Battery Energy 10 0 Whr 0 642550 12 / 30 - 13 - 8.2.3.4 Number of Series Cells/电池串联数量 电池串联数量。 The total number of cells connected in series. Signal Scale Offset Unit Min Max Number of Series Cells 1 0 Count 0 250 8.2.3.5 Number of Parallel Cells/电池并联数量 电池并联数量,该数值为2。 The total number of cells connected in parallel. Signal Scale Offset Unit Min Max Number of Series Cells 1 0 Count 0 250 8.2.3.6 SOC Limit Max/SOC上限值 电池系统SOC上限值,该限值为90%。 The maximum SOC limit the HCM should stay below in order to maximize battery life. Signal Scale Offset Unit Min Max SOC Limit Max 0.5 0 % 0 125 8.2.3.7 SOC Limit Min/SOC下限值 电池系统SOC上限值,该限值为10%。 The minimum SOC limit the HCM should stay above in order to maximize battery life. Signal Scale Offset Unit Min Max SOC Limit Max 0.5 0 % 0 125 13 / 30 - 14 - 8.2.4 温度 Message Name Temperature Transmission Rate 1000ms Data Length 8 Bytes Default Priority 0x6 PGN 0xFF13 Source Address 0xF3 Start Bit Length(bits) Signal Reference Temperature Limit Max/问题上限值 0 8 Maximum Cell Temperature/电池组当前单体温8 8 度最大值 Minimum Cell Temperature/电池组当前单体温16 8 度最小值 Cooling Inlet Temperature/电池系统进风口温度 24 8 需要增加电池平32 16 (Unused - send as 0xFFFF) 均温度 Cooling Device Speed/风扇转速 48 12 60 2 (Unused - send as 0x03) Cooling Device Running/风扇运行状态 62 2 8.2.4.1 Temperature Limit Max/问题上限值 电池安全工作的温度上限,60摄氏度。 The maximum safe operating temperature of the battery. Signal Scale Offset Unit Min Max Temperature Limit Max 1 -40 C -40 210 8.2.4.2 Maximum Cell Temperature/电池组当前单体温度最大值 电池组当前单体温度最大值。 The current temperature condition of the warmest cell of all cells in the battery. Signal Scale Offset Unit Min Max Maximum Cell Temperature 1 -40 C -40 210 8.2.4.3 Minimum Cell Temperature/电池组当前单体温度最小值 电池组当前单体温度最大值。 The current temperature condition of the coldest cell of all cells in the battery. Signal Scale Offset Unit Min Max Minimum Cell Temperature 1 -40 C -40 210 8.2.4.4 Cooling Inlet Temperature/电池系统进风口温度 电池系统进风口温度。 14 / 30 - 15 - The cooling system inlet air temperature. This sensor shall be compensated for drift and bias as the sensor ages. Signal Scale Offset Unit Min Max Cooling Inlet Temperature 1 -40 C -40 210 8.2.4.5 Cooling Device Speed/风扇转速 风扇转速,BMS暂不支持该功能。 The actual speed of the cooling device (e.g. fan or pump) as indicated through a sensing mechanism. Signal Scale Offset Unit Min Max Cooling Device Speed 5 0 RPM 0 20075 8.2.4.6 Cooling Device Running/风扇运行状态 Feedback indicating the cooling device (e.g. fan or pump) is running. Signal Value Meaning Cooling Device Running 0 Stopped 1 Running 2 Error 3 Not Available 15 / 30 - 16 - 8.3 状态信息 Message Name Status Transmission Rate 10ms Data Length 8 Bytes Default Priority 0x6 PGN 0xFF14 Source Address 0xF3 Start Bit Length(bits) Signal Reference Auxiliary 1 Contactor Status/总正辅助触点状态 0 2 Auxiliary 2 Contactor Status/总负辅助触点状态 2 2 4 4 (Unused - send as 0xF) 8 16 State Of Charge 24 8 State Of Health 32 4 Battery State 36 3 Fault Active/Severity Indicator 39 1 (Unused - send as 0x01) Isolation Resistance/绝缘电阻 40 8 48 8 (Unused - send as 0xFF) Message Counter/计数器 56 4 Message Checksum/消息校验和 60 4 8.3.1 Auxiliary 1 Contactor Status/总正辅助触点状态 指示辅助触点的状态,如果电池系统设计没有选择带辅助触点状态的继电器,BMS应向HCM上报Not Available。 Indicates the status of the auxiliary 1 contactors. If no auxiliary contactors are present, the BCM must broadcast the contactor status as “Not Available” Signal Value Meaning Auxiliary 1 Contactor Status 0 Contactors Open 1 Contactors Closed 2 Error 3 Not Available 8.3.2 Auxiliary 2 Contactor Status/总负辅助触点状态 指示辅助触点的状态,如果电池系统设计没有选择带辅助触点状态的继电器,BMS应向HCM上报Not Available。 contactors. If no auxiliary contactors are present, the Indicates the status of the auxiliary 2BCM must broadcast the contactor status as “Not Available” Signal Value Meaning Auxiliary 1 Contactor Status 0 Contactors Open 1 Contactors Closed 2 Error 3 Not Available 8.3.3 State Of Charge 指示电池系统剩余电量,0%意味着电池系统已经被过放,100%意味着电池系统已经被充满。 16 / 30 - 17 - Indicates the current battery state of charge (SOC) as the percent of charge remaining in the battery. An SOC value of 0% shall indicate a fully discharged battery and 100% fully charged. Signal Scale Offset Unit Min Max SOC 0.0025 0 % 0 160.6375 8.3.4 State Of Health 指示电池电池系统的健康状态。我们每10秒钟计算一次直流内阻的增加值,SOH的计 当前直流内阻,,算 公式 小学单位换算公式大全免费下载公式下载行测公式大全下载excel公式下载逻辑回归公式下载 为:。 -1,100%,,初始直流内阻,, Indicates the current battery state of health (SOH) as the percent increase in 10 second DC resistance of the battery through out its life. SOH shall be calculated as ((Current DCR / Initial DCR) - 1) * 100. Signal Scale Offset Unit Min Max SOH 1 0 % 0 250 8.3.5 Battery State 指示当前BMS的工作状态。 Indicates the current state of the battery system. Reference Power Up and Shutdown (5.3) for state details. Signal Value Meaning Battery State BATT_STATE_POWER_UP 0 1 BATT_STATE_STANDBY 2 BATT_STATE_PRECHARGE 3 BATT_STATE_READY 4 BATT_STATE_OPENING 5 BATT_STATE_SAVE 6 ~ 14 Reserved 15 Not Available 8.3.6 Fault Active/Severity Indicator 当电池系统发生一个或者多个故障时,所有故障中最高级别的故障会上报给HCM。 对于任何故障BMS、HCM应采用合适的安全策略以保障电池安全。 故障可能会从较低级别的故障等级发生,如果故障条件继续保持或继续恶化,严重程度将升级到更高的等级,直到达到最高等级。如果故障达到最高程度,BMS将打开主接触器。 下文讲述不同故障级别的安全策略: Warning, no action:最低安全级别,这种情况下电池系统不会断开高压接触器与整车的电气连接,但HCM应调整控制策略降低对电池系统功率输出能力的需求。 Imminent failure:电池系统运行在其正常工作的极限范围之外,此时HCM应缓慢的、平滑的降低对电池系统功率输出能力的需求,尽可能的降低功率输出能力下降给乘客带来的不适感0。 Urgent failure:电池系统运行在其正常工作的极限范围之外,此时HCM应迅速降低对电池系统功率输出能力的需求,在2秒钟之内将电池系统功率输出降为0. Severe failure:电池系统运行在其正常工作的极限范围之外,此时BMS立刻断开高压接触器与整车的电气连接并使高压接触器锁定在断路状态,无论任何命令都无法使高压接触器重新吸合,除非对BMS重新上电。 Indicates when one or more faults are active within the battery system and the highest severity level of all currently active faults. For each active fault the BCM shall determine the 17 / 30 - 18 - appropriate severity so as to protect the battery from damage or hazardous conditions. Faults shall start at the lowest severity possible; and then if conditions remain or continue to deteriorate, the severity level shall be increased to the next higher level until the highest level is reached. If a fault reaches or necessitates the highest severity level, the BCM shall open the main contactors immediately overriding the Main Contactor Control (0) command. The following is a description of the fault severity levels and how the HCM will react: • “Warning, no action” is the lowest severity level. The battery is operating in a degraded condition that does not require the main contactors to be opened, but is causing a reduction in available power. • “Imminent failure”. The battery is operating outside its normal operating limits and requires battery current to be ramped to zero. This severity level allows the HCM to control current to zero in a manner that provides smooth vehicle driveline transition. • “Urgent failure”. The battery is operating outside its normal operating limits and requires battery current to be ramped to zero within two seconds. This severity level forces the HCM to control current to zero without concern for vehicle driveline oscillations, but while maintaining vehicle stability and safety, within two seconds. If battery current does not achieve zero within two seconds, the BCM shall escalate the severity to the next highest level. • “Severe failure” is the highest severity level. The battery is operating outside its safe operating limits and requires the main contactors to be opened immediately. The BCM will open the main contactors on its own and the HCM will transition current to zero with in TBD seconds. The BCM shall latch the contactors open until the BCM has been shutdown. Signal Value Meaning Fault Severity Indicator 0 No fault active. 1 Warning, no action. 2 Reserved. 3 Reserved. 4 Imminent failure, vehicle ramps current to zero. 5 Urgent failure, vehicle ramps current to zero within two seconds. 6 Severe failure, BCM opens main contactors immediately. 7 Not available. 8.3.7 Isolation Resistance/绝缘电阻 指示电池组正极或电池组负极与24VGND的绝缘电阻,BMS上报绝缘电阻较低的数值。 Indicates the minimum isolation resistance between pack positive, pack negative, pack mid- point and chassis ground. Signal Scale Offset Unit Min Max Isolation Resistance 8 0 k? 0 2000 8.3.8 Message Counter/计数器 指示BCM处理器处于正确的工作状态,每个周期HCM都应对计数器的数值进行校验。 1、 如果该计数器的数值没有变化或者始终为Error状态,所有信号都应被判定为错误 数据。 18 / 30 - 19 - 2、 如果连续三帧或三帧以上CAN数据都是1状态,则HCM应将故障级别设定为 Imminent failure。 3、 如果2状态持续10秒钟,则HCM应将故障级别设定为Urgent failure。 4、 如果3状态持续2秒钟,则HCM应将故障级别设定为Severe failure。 电池系统正常运行状态计数器的值按0、1…7、0、1…7这种顺序循环变化。 当连续三帧计数器的值恢复到Counter Value范围之内则HCM应清除该故障。 A rolling message counter shall be used to monitor the integrity of the BCM processor. The receiving node shall check to ensure the counter value changes every cycle and that it is in the normal range. If the value does not change or is in the error range for one or more CAN frames, all signals from the sending node shall be considered in error. If the counter value does not change for three or more CAN frames, a message counter fault shall be set with severity “Imminent failure”. If the counter fault persists for ten seconds then the severity shall escalate to the next highest level “Urgent failure” for two seconds, after which the severity shall be “Severe failure” and the main contactors opened. If while the counter fault is active and battery operation drifts outside its normal operating limits, the appropriate fault and severity shall be set for the condition. Normal operation shall be resumed and the message counter fault cleared if the counter value changes and is in the normal range for three consecutive CAN frames. If the counter value is received as not available (0xF - all bits set to one), it shall be treated as a valid and changing counter value. Signal Value Meaning Message Counter 0 ~ 7 Counter Value 8 ~ 14 Error 15 Not Available 8.3.9 Message Checksum/消息校验和 指示BCM RAM处于正确的工作状态,HCM应对校验和进行校验。 1、 如果校验和校验错误则HCM应认为该数据包无效。 2、 如果1状态连续出现3次及3次以上则HCM应将故障级别设定为Imminent failure。 3、 如果2状态持续10秒钟,则HCM应将故障级别设定为Urgent failure。 4、 如果3状态持续2秒钟,则HCM应将故障级别设定为Severe failure。 当连续三帧计数器的值恢复到Counter Value范围之内则HCM应清除该故障。 校验和的算法为: Sum=Message Byte1+ Message Byte2+ Message Byte3+ Message Byte4+ Message Byte5+ Message Byte6+ Message Byte7+Message Rolling Counter+Sum of Message ID Bytes。 Message Checksum=((sum>>6)+(sum>>3)+sum)&0x07。 A message checksum shall be used to monitor the integrity of the BCM memory. The receiving node shall check to ensure the checksum value matches the checksum of the received message. If the checksum does not match for one or more CAN frames, all signals from the sending node shall be considered in error. If the checksum does not match for three or more CAN frames a message checksum fault shall be set with severity “Imminent failure”. If the checksum fault persists for ten seconds then the severity shall escalate to the next highest level “Urgent failure” for two seconds, after which the severity shall be “Severe failure” and the main contactors opened. 19 / 30 - 20 - If while the checksum fault is active and battery operation drifts outside its normal operating limits, the appropriate fault and severity shall be set for the condition. Normal operation shall be resumed and the message checksum fault cleared if the checksum matches for three consecutive CAN frames. If the checksum value is received as not available (0xF - all bits set to one), it shall be treated as a matching checksum. The message checksum shall be computed as follows using eight bit unsigned integer numbers: Sum = Message Byte1 + Message Byte2 + Message Byte3 + Message Byte4 + Message Byte5 + Message Byte6 + Message Byte7 + Message Rolling Counter + Sum of Message ID Bytes; Message Checksum = ((Sum >> 6) + (Sum >> 3) + Sum) & 0x07; Signal Value Meaning Message Checksum 0 ~ 7 Checksum Value 8 ~ 14 Error 15 Not Available 8.4 命令 Message Name Command Transmission Rate 10ms Data Length 8 Bytes Default Priority 0x6 PGN 0xFF1A Source Address 0xEF Start Bit Length(bits) Signal Reference Main Contactor Control/主接触器控制 0 2 Auxiliary Contactor Control #1/辅助继电器控制#1 2 2 Auxiliary Contactor Control #2/辅助继电器控制#2 4 2 6 2 (Unused - send as 0x3) Cooling Control Request/风机控制 8 2 Shutdown Command/关机命令 10 2 Charger Connected/充电连接命令 12 2 14 42 (Unused - send all bits as 1) Message Counter/计数器 56 4 Message Checksum/消息校验和 60 4 8.4.1 Main Contactor Control/主接触器控制 当主接触器控制命令为Close时,BCM执行主接触器吸合动作。 当主接触器控制命令为Open时,BCM执行主接触器断开动作。 When set to close, this command shall indicate energy is requested from the battery and the 20 / 30 - 21 - main contactors shall be closed. When set to open, this command shall indicate energy is not needed from the battery and the main contactor shall be opened. The BCM shall open, if not already open, the precharge and all auxiliary contactors before opening the main contactor. When set to error or not available, the system shall satisfy one of the two following conditions: 1. If the contactors are open and the battery state is BATTERY_STATE_STANDBY, the BCM shall ensure that the contactors remain open and maintain this state until the next power cycle. 2. If the contactors are closed, or if the battery state is not BATTERY_STATE_STANDBY, the BCM shall open the precharge and all auxiliary contactors, then open the main contactors and maintain this state until the next power cycle. Signal Value Meaning Main Contactor Control 0 Open 1 Close 2 Error 3 Not Available 8.4.2 Auxiliary Contactor Control #1/辅助继电器控制#1(未启用) This command indicates the first auxiliary contactors shall be opened or closed. This command shall be ignored if the main contactors are open. When “error” or “NA” received, the auxiliary contactors shall be commanded open and maintain this state until the next power cycle. 8.4.3 Auxiliary Contactor Control #2/辅助继电器控制#2(未启用) This command indicates the second auxiliary contactors shall be opened or closed. This command shall be ignored if the main contactors are open. When “error” or “NA” received, the auxiliary contactors shall be commanded open and maintain this state until the next power cycle. 8.4.4 Cooling Control Request/风机控制 当风扇控制命令设置为Active状态时,BCM应启动风扇。 当风扇控制命令设置为Passive状态时,BCM应根据BCM内部逻辑来控制风扇的起停。 When set to active, this command shall indicate cooling is requested and the cooling device(e.g. fan or pump) shall be turned on. When set to passive, this command shall indicate cooling is not requested and cooling device operation shall be determined by the BCM logic according to temperature or other parameters necessary for proper battery cooling. Signal Value Meaning Cooling Control Request 0 Request Passive 1 Request Active 2 Error 3 Not Available 8.4.5 Shutdown Command/关机命令(未启用) 当关机命令为Active时,BCM应保存好数据等待下电。 When set to active and the switched enable power source is removed, this command indicates the BCM shall power off all circuits and shutdown. Signal Value Meaning Shutdown Command Do not Shutdown 0 21 / 30 - 22 - 1 Shutdown (aka Active) 2 Error 3 Not Available 8.4.6 Charger Connected/充电连接命令(未启用) Indicates when the battery is being charged through a battery charger. Signal Value Meaning Charger Connected 0 Disconnected 1 Charger Connected 2 Error 3 Not Available 8.5 Identification Messages/身份证信息 8.5.1 Component Identification/电池系统身份信息 JModel及Serial Number组1939-71规定BMS应提供组件身份信息,该信息有Make、 成,这三部分应以ASCII的形式出现。 Make为电池系统生产厂家编码。 Model为HCM编码。 Serial Number为电池系统生产编号。 电池系统身份信息可根据需要由双方共同定义。 该部分的PGN为0xFEEB。 The BCM shall support the Component Identification (CI PGN 0xFEEB) as it is specified in the SAE J1939-71 specification. The Make, Model and Serial Number fields shall be populated with ASCII strings. The Make field shall be set to the Battery Pack supplier name. The Model shall be set to the Eaton Battery Pack part number. The Serial Number field shall be set to the Battery Pack supplier serial number. The content of all fields shall be alphanumeric. Additional fields may be added at the discretion of the supplier. 8.5.2 Software Identification/软件版本 J1939-71规定BMS应提供软件身份信息,该信息由双方共同定义。 该部分的PGN为0xFEDA The BCM shall support the Software Identification (SOFT PGN 0xFEDA) as it is specified in the SAE J1939-71 specification. The first software identification field shall be set to the Eaton BCM software part number. The second software identification field shall be set to the supplier software version in ASCII representation. The content of all fields shall be alphanumeric ASCII strings. Additional fields may be added at the discretion of the supplier. 8.5.3 ECU Identification/ECU信息 J1939-71规定BMS应获得HCM软件身份信息,该信息由双方共同定义。 该部分的PGN为0xFDC5。 22 / 30 - 23 - The BCM shall support the ECU Identification Information (ECUID PGN 0xFDC5) as it is specified in the SAE J1939-71 specification. The ECU Part Number and ECU Serial Number fields shall be populated with ASCII strings. The ECU Part Number field shall be set to the Eaton BCM hardware part number. The ECU Serial Number shall be set to the BCM supplier serial number. This information shall be stored in non-volatile memory, so that it is retained in the event new software is loaded into the BCM. The content of all fields shall be alphanumeric. Additional fields may be added at the discretion of the supplier. 8.6 Diagnostic Fault Messages/故障诊断信息 8.6.1 DM1 Active DTCS 根据J1939-73的规定,BCM应该上报处于活跃状态的故障码及自诊断信息给HCM。 指示灯状态(byte1 and byte2)没有使用,默认值应设置为0xff。 故障码(SPN)、故障模式指示(FMI)、发生次数(OC)被使用。 如果有多个故障,请参考J1939-21协议来传递故障诊断信息。 该部分的PGN为0xFECA The BCM shall report all active fault codes using the Diagnostic Message #1 (DM1 PGN 0xFECA) as it is specified in the SAE J1939-73 specification. The lamp status bytes (byte 1 and 2) shall not be used and shall be set to 0xFF. The suspect parameter number (SPN), failure mode indicator (FMI), and occurrence count (OC) parameters shall be used. If more than one active DTC is present, the BCM shall use the transport protocol (refer to SAE J1939-21) to send the data. 8.7 请求报文及多包发送 Message Name Request Per user requirements, generally recommended that Transmission Rate requests occur no more than 2 or 3 times per second. Data Length 3Bytes Default Priority 0x6 PGN 0xEA00 Source Address 0xEF Start Bit Length(bits) Signal Reference 0 24 Parameter Group Number being requested 以请求9.2.3中的配置信息为例介绍。 23 / 30 - 24 - HCM向BCM请求PGN为0xFF12的配置信息,HCM应发送如下报文: MessageId 0x18EAF3EF DataLen 3 Data 0x12 0xFF 0x00 BCM收到此报文后启动多包发送,首先发送TP.CM_RTS Message Name TP.CM_RTS MessageId 0x18ECEFF3 DataLen 8 Data 0x10 0x0A 0x00 0x02 0x02 0x12 0xFF 0x00 HCM收到TP.CM_RTS后发送TP.CM_CTS Message Name TP.CM_CTS MessageId 0x18ECF3EF DataLen 8 Data 0x11 0x02 0x01 0xFF 0xFF 0x12 0xFF 0x00 BCM收到TP.CM_CTS后发送2个TP.DT Message Name TP.DT MessageId 0x18EBEFF3 DataLen 8 Data 0x01 * * * * * * * Message Name TP.DT MessageId 0x18EBEFF3 DataLen 8 Data 0x02 * * * * * * * HCM收到最后一个数据包后发送TP.CM_EndofMsgAck Message Name TP.CM_EndofMsgAck MessageId 0x18ECF3EF DataLen 8 Data 0x13 0x0A 0x00 0x02 0xFF 0x12 0xFF 0x00 至此配置信息传输完成。 以请求9.5.1中的电池系统身份信息为例介绍。 HCM向BCM请求PGN为0xFEEB的电池系统身份信息,HCM应发送如下报文: MessageId 0x18EAF3EF DataLen 3 Data 0xEB 0xFE 0x00 BCM收到此报文后启动多包发送,首先发送TP.CM_RTS Message Name TP.CM_RTS MessageId 0x18ECEFF3 DataLen 8 Data 0x10 0x09 0x00 0x02 0x02 0xEB 0xFE 0x00 HCM收到TP.CM_RTS后发送TP.CM_CTS Message Name TP.CM_CTS 24 / 30 - 25 - MessageId 0x18ECF3EF DataLen 8 Data 0x11 0x02 0x01 0xFF 0xFF 0xEB 0xFE 0x00 BCM收到TP.CM_CTS后发送2个TP.DT Message Name TP.DT MessageId 0x18EBEFF3 DataLen 8 Data 0x01 * * * * * * * Message Name TP.DT MessageId 0x18EBEFF3 DataLen 8 Data 0x02 * * * * * * * HCM收到最后一个数据包后发送TP.CM_EndofMsgAck Message Name TP.CM_EndofMsgAck MessageId 0x18ECF3EF DataLen 8 Data 0x13 0x09 0x00 0x02 0xFF 0xEB 0xFE 0x00 至此电池系统身份信息传输完成。 以请求9.5.2中的软件版本信息为例介绍。 HCM向BCM请求PGN为0xFEDA的软件版本信息,HCM应发送如下报文: MessageId 0x18EAF3EF DataLen 3 Data 0xDA 0xFE 0x00 BCM收到此报文后启动多包发送,首先发送TP.CM_RTS Message Name TP.CM_RTS MessageId 0x18ECEFF3 DataLen 8 Data 0x10 0x0B 0x00 0x02 0x02 0xDA 0xFE 0x00 HCM收到TP.CM_RTS后发送TP.CM_CTS Message Name TP.CM_CTS MessageId 0x18ECF3EF DataLen 8 Data 0x11 0x02 0x01 0xFF 0xFF 0xDA 0xFE 0x00 BCM收到TP.CM_CTS后发送2个TP.DT Message Name TP.DT MessageId 0x18EBEFF3 DataLen 8 Data 0x01 * * * * * * * Message Name TP.DT MessageId 0x18EBEFF3 25 / 30 - 26 - DataLen 8 Data 0x02 * * * * * * * HCM收到最后一个数据包后发送TP.CM_EndofMsgAck Message Name TP.CM_EndofMsgAck MessageId 0x18ECF3EF DataLen 8 Data 0x13 0x0B 0x00 0x02 0xFF 0xDA 0xFE 0x00 至此软件版本信息传输完成。 以请求9.5.3中的ECU信息为例介绍。 HCM向BCM请求PGN为0xFDC5的ECU信息,HCM应发送如下报文: MessageId 0x18EAF3EF DataLen 3 Data 0xC5 0xFD 0x00 BCM收到此报文后启动多包发送,首先发送TP.CM_RTS Message Name TP.CM_RTS MessageId 0x18ECEFF3 DataLen 8 Data 0x10 0x0E 0x00 0x02 0x02 0xC5 0xFD 0x00 HCM收到TP.CM_RTS后发送TP.CM_CTS Message Name TP.CM_CTS MessageId 0x18ECF3EF DataLen 8 Data 0x11 0x02 0x01 0xFF 0xFF 0xC5 0xFD 0x00 BCM收到TP.CM_CTS后发送2个TP.DT Message Name TP.DT MessageId 0x18EBEFF3 DataLen 8 Data 0x01 * * * * * * * Message Name TP.DT MessageId 0x18EBEFF3 DataLen 8 Data 0x02 * * * * * * * HCM收到最后一个数据包后发送TP.CM_EndofMsgAck Message Name TP.CM_EndofMsgAck MessageId 0x18ECF3EF DataLen 8 Data 0x13 0x0E 0x00 0x02 0xFF 0xC5 0xFD 0x00 至此ECU信息传输完成。 更详细的关于请求报文的信息请参考SAE_j1939-21-2006之5.4.2节 更详细的关于多包发送的信息请参考SAE_j1939-21-2006之5.10.3节和5.10.4节 26 / 30 - 27 - 9 FAULT CODES/故障码 9.1 General/概述 BCM将能够持续监控电池系统组件,以监视组件什么时候发生异常。BCM将通过故障 码指出组件的异常。 The BCM shall be capable of continuously monitoring the components of the battery system to detect when a component is operated in extreme or harsh conditions, has drifted out of normal operating ranges, or fails. The BCM shall indicate component failure or abnormal conditions through fault codes. 9.2 Diagnostic Trouble Codes/故障定位码 BCM将根据J1939-73中定义的DTC报告故障码。DTCs包括SPN、FMI、OC。 The BCM shall use Diagnostic Trouble Codes (DTC) to report fault code information as defined in the SAE J1939-73 specification. DTCs shall contain a Suspect Parameter Number (SPN) to indicate the item which has faulted, a Failure Mode Indicator (FMI) to indicate the fault conditions and an occurrence count (OC). The SPN Conversion Method shall always be set to zero. The OC shall be incremented when a particular fault SPN becomes active regardless of the FMI. Fault code time stamp data shall be accessible through data access parameters, refer to the DATA ACCESS section for details. 9.3 Fault Table/故障表 对于多个传感器决定一个故障码的情况,由最坏情况的测量值决定故障码。例如:电池 包中的任何一节电池的电压超过安全电压限制,Cell Over Voltage故障码将被置位。 In cases where more than one sensor or component exists to measure a characteristic, the fault for that characteristic should be determined by the worst case condition of all conditions measured. For example: The fault “Cell Over Voltage” would be set if any cell in the battery exceeds its safe operating voltage limit. When detecting out of range sensor failure the BCM shall, in addition to signal range, determine sensor drift due to temperature and set the appropriate fault if drift is excessive. If the sensor drifts high, then the out of range high fault shall be set. Likewise if the sensor drifts low, the out of range low fault shall be set. 名称 BCU DM1 PGN 0xfeca 优先级 6 源地址 0xf3 ID 0x18fecaf3 长度 8 bytes 刷新时间 100ms No Start Length parameter Range UnOffset Scale Note bit (Bit) it 1 0 8 0xFF 2 8 8 0xFF 27 / 30 - 28 - 3 16 8 DTC1_B1 4 24 8 DTC1_B2 5 32 8 DTC1_B3 6 40 8 DTC1_B4 7 48 8 0xFF 8 56 8 0xFF 说明: 1、 参考J1939规定进行DM1。 2、 同时有多个DTC时,1s内每次发送不同的DTC。超过10个DTC 时,只发送比较重要的10个。 3、 建议检查和发送的故障见故障列表章节。 Fault Description SPN FMI SEVERITY520294 0 6 Cell Over Votlage - Most Severe 严重过压 SeveritCell Over Voltage - Least Severe 最小过压 520294 15 1 y Cell Under Voltage - Most Severe 严重欠压 520294 1 6 Cell Under Voltage - Least Severe 最小欠压 520294 17 1 Cell Voltage Sensor Out of Range High 520294 3 4 Cell Voltage Sensor Out of Range Low 520294 4 4 Pre-contactor Battery Over Voltage - Most Severe 520295 0 6 Pre-contactor Battery Under Voltage - Most Severe 520295 1 6 Pre-contactor Battery Voltage Sensor Out of Range High 520295 3 1 Pre-contactor Battery Voltage Sensor Out of Range Low 520295 4 1 Post-contactor Battery Voltage Sensor Out of Range High 520296 3 1 Post-contactor Battery Voltage Sensor Out of Range Low 520296 4 1 28 / 30 - 29 - Cell Imbalance(电池压差) 520297 0 1 Cell Balance Circuit Fault 520298 11 1 Cell Over Temperature – Most Severe 520299 0 5 Cell Over Temperature – Moderately Severe 520299 16 1 Cell Over Temperature – Least Severe 520299 15 1 Cell Temperature Sensor Out of Range High 520300 3 4 Cell Temperature Sensor Out of Range Low 520300 4 4 Cell Temperature Delta 520300 1 1 Coolant Inlet Temperature Sensor Out of Range High 520301 3 1 Coolant Inlet Temperature Sensor Out of Range Low 520301 4 1 Isolation Under Resistance – Most Severe 520303 1 5 Isolation Under Resistance – Least Severe 520303 17 1 Isolation Resistance Sensor Fault 520303 11 1 Battery Over Current Charge 520304 3 5 Battery Over Current Discharge 520304 4 5 Fine Current Sensor Offset Excessive 520305 2 1 Fine Current Sensor Shorted High 520305 3 1 Fine Current Sensor Shorted Low 520305 4 1 Fine Current Sensor Open 520305 5 1 Coarse Current Sensor Offset Excessive 520306 2 1 Coarse Current Sensor Shorted High 520306 3 4 Coarse Current Sensor Shorted Low 520306 4 4 Coarse Current Sensor Open 520306 5 1 Microprocessor, RAM Check, ROM and EEPROM Checksum 520307 31 1 Communication Message Counter, Checksum, No Tx/Rx Fault 520308 2 5 Error Power Supply Over Voltage 520309 3 1 Power Supply Under Voltage 520309 4 1 Main Pre-charge Contactor Stuck Closed 520310 7 4 其他故障(总压过高、总压过低、SOC过低) 520452 2 Fault Description SPN FMI SEVERITY Main Pre-charge Contactor Short to High Source 520310 3 1 Main Pre-charge Contactor Short to Low Source 520310 4 1 Main Pre-charge Contactor Open Circuit 520310 5 4 Main Positive Contactor Stuck Closed 520311 7 5 Main Positive Contactor Short to High Source 520311 3 4 Main Positive Contactor Short to Low Source 520311 4 4 Main Positive Contactor Open Circuit 520311 5 4 Main Negative Contactor Stuck Closed 520312 7 5 Main Negative Contactor Short to High Source 520312 3 4 Main Negative Contactor Short to Low Source 520312 4 4 Main Negative Contactor Open Circuit 520312 5 4 Cell Controller Communications Fault 520315 9 5 Battery Pack General Failure 520316 12 4 Main Pre-charge Sequence Failure 520319 11 5 Main High-Voltage Interlock Loop Open Circuit 520448 5 6 Auxiliary High-Voltage Interlock Loop Open Circuit 520449 5 5 10 使用情况 2013年3月中通济南5台,采用此协议; 2013年6月中通集宁100台,采用此协议; 29 / 30 - 30 - 2013年6月中通濮阳40台,采用此协议; 2013年6月中通菏泽100台,采用此协议; 2013年6月中通济宁40台,采用此协议; 2013年6月中通晋中80台,采用此协议; 2013年7月青年样车1台,采用此协议; 30 / 30
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