检修车间目视化管理方案

检修车间目视化管理 方案 气瓶 现场处置方案 .pdf气瓶 现场处置方案 .doc见习基地管理方案.doc关于群访事件的化解方案建筑工地扬尘治理专项方案下载 检修车间目视化管理方案(初稿) 目视管理是利用形象直观而又色彩适宜的各种视觉感知信息来组织现场生产活动，达到提高劳动生产率的一种管理手段，也是一种利用视觉来进行管理的科学方法。检修一车间根据目视管理的公开化和视觉显示为特征这种管理方式的特点，结合车间现状，特编制了检修车间目视化管理方案初稿，不妥之处，请批评指正。 检修车间目视化管理目视管理的目的:以视觉信号为基本手段，以公开化为基本原则，尽可能地将车间管理者的要求和意图让大家都看得见，借以推动看得见的管理、员工自主管理、员工自我控制。 检修车间根据目视管理方案分为以下几个步骤和具体的实施办法: (一)、培训——“始于教育、终于教育”的教育训练对全体员工进行目视化管理进行宣传、培训和思想疏导，使员工理解和认识到目视化管理带给我们的益处。 (二)、整理出适合车间目视化管理的方法、标示、 制度 关于办公室下班关闭电源制度矿山事故隐患举报和奖励制度制度下载人事管理制度doc盘点制度下载 、合理化建议等。让职工积极参与到此项活动中去，而不是被动接受。 例如:1(现场作业点分布图(板):使大家很清楚具体的检修地点在哪里,做什么，数量多少，谁负责，甚至说，谁来管理等重要的项目，都能让人一看就明白。它强调的是透明化、公开化，消除黑箱作业。 2(操作流程图(现场重点作业白板展示) 操作流程图，它本身是描述工序重点和作业顺序的简明指示书，a special tool to measure half a point the rotor shaft runout and simultaneous measurement of two coupling flutter testing, it should meet the requirements. Install the coupling housings to ensure embedded rotor coupling within a concave shoulder, and rotor clearance meets the design requirements. 6.4, 6, wearing construction technology of generator rotors demonstration 6.4.6.1 construction preparation and conditions through the stator before loading check and confirm to confirm air tightness test of the stator and stator mechanical, electrical, instrumentation and control and other related work had been completed. Internal cleaning of stator, high power vacuum the surface of the stator. Stator and rotor magnetic Center drainage is complete. In conjunction with the quality, mechanical, electrical and other relevant persons to finally cleaning check the stator, which is clean and free of any debris. Worn rotors check and confirm confirm before loading the rotor air tightness test, electrical test work has been completed. In conjunction with the quality, mechanical, electrical and other relevant persons to finally clean the rotors checked, its interior is clean and free of any debris. By quality, mechanical, electrical and other professionals to conduct an examination of the rotor, confirm the wear condition of the rotor. Special equipment inspection and rotor through the preparation tool before loading inventory, check to confirm that it appears intact, complete tool, tools required for use of wire rope that has a factory certificate and test report; wire rope should select the safety factor ? 6; hoist testing qualified; road have been equipment authorized Visa temporary support ties should be a hardwood. Ends bearing end cover with connection of the stator plate or gourds by exclusive lug on the end face of a temporary low-hanging on the 也称为步骤图，用于指导生产作业。在看板管理上一定要有个操作流程图。接到检修任务后，第一个流程可能是签收、编制检修技术说明指导书，第二个工序可能是分工、负责，第三个工序可能是工作节点完成，第四个工序可能是验收、试车，这就叫操作流程图。 3(警示教育 警示教育，一般它是结合现物和柏拉图的表示，就是让现场的检修作业人员明白，也知道他的不良的现象及后果。一般是放在人多的显著位置，让人一看就明白，这是不能够正常使用，或不能违规操作。 4(提醒板 提醒板，用于防止遗漏。健忘是人的本性，不可能杜绝，只有通过一些自主管理的方法来最大限度地尽量减少遗漏或遗忘。比如有的车间内的进出口处，有一块板子，今天有多少工作未完成，或者有领导来视察，等等。在每个月的例会中总结，与上个月进行比较，看是否有进步，并确定下个月的目录，这是提醒板的另一个作用。 5(区域线 区域线就是对半成品放置的场所或通道等区域，用线条把它画出，主要用于整理与整顿，异常原因，停线故障等，用于看板管理。 6(警示线 警示线，就是在仓库或其它物品放置处用来表示最大或最小库存量的涂在地面上的彩色漆线，用于看板作战中。 7(告示板 a special tool to measure half a point the rotor shaft runout and simultaneous measurement of two coupling flutter testing, it should meet the requirements. Install the coupling housings to ensure embedded rotor coupling within a concave shoulder, and rotor clearance meets the design requirements. 6.4, 6, wearing construction technology of generator rotors demonstration 6.4.6.1 construction preparation and conditions through the stator before loading check and confirm to confirm air tightness test of the stator and stator mechanical, electrical, instrumentation and control and other related work had been completed. Internal cleaning of stator, high power vacuum the surface of the stator. Stator and rotor magnetic Center drainage is complete. In conjunction with the quality, mechanical, electrical and other relevant persons to finally cleaning check the stator, which is clean and free of any debris. Worn rotors check and confirm confirm before loading the rotor air tightness test, electrical test work has been completed. In conjunction with the quality, mechanical, electrical and other relevant persons to finally clean the rotors checked, its interior is clean and free of any debris. By quality, mechanical, electrical and other professionals to conduct an examination of the rotor, confirm the wear condition of the rotor. Special equipment inspection and rotor through the preparation tool before loading inventory, check to confirm that it appears intact, complete tool, tools required for use of wire rope that has a factory certificate and test report; wire rope should select the safety factor ? 6; hoist testing qualified; road have been equipment authorized Visa temporary support ties should be a hardwood. Ends bearing end cover with connection of the stator plate or gourds by exclusive lug on the end face of a temporary low-hanging on the 告示板，是一种及时管理的道具，也就是公告，或是一种让大家都知道，比方说:“现场检修，危险～请绕道行走”，告示板就是书写这些内容。 8(生产管理板 生产管理板，是揭示检修的在线监测状况、进度的表示板， 记录 混凝土 养护记录下载土方回填监理旁站记录免费下载集备记录下载集备记录下载集备记录下载 着设备的检修进展情况，试车情况，运行情况等，用于看板管理。 (三)、细化目视化管理的内容，与公司HSE管理接轨 1、 规章制度 食品安全规章制度下载关于安全生产规章制度关于行政管理规章制度保证食品安全的规章制度范本关于公司规章制度 与工作标准的公开化 为了维护统一的组织和严格的纪律，保持车间检修要求的连续性、比例性和节奏性，提高检修效果，实现安全检修和文明检修，凡是与现场工人密切相关的规章制度、标准、规定等，都需要公布于众;与岗位工人直接有关的，应分别展示在岗位上，如岗位责任制、操作程序图、风险识别卡片等，并要始终保持完整、正确和洁净。 2、检修任务完成工时与完成质量情况的图表化 现场是协作劳动的场所，因此，凡是需要大家共同完成的任务都应公布于众。 计划 项目进度计划表范例计划下载计划下载计划下载课程教学计划下载 指标要定期层层分解，落实到车间、班组和个人，并列表张贴在墙上;实际完成情况也要相应地按期公布，并用作图法，是大家看出各项计划指标完成中出现的问题和发展的趋势，以促使集体和个人都能按质、按量、按期地完成各自的检修任务。 3、与定置化管理相结合，实现视觉显示资讯的标准化 在定置化管理中，为了消除物品混放和误置，必须有完善而准确的资讯显示，包括标志线、标志牌和标志色。因此，目视管理在这便自然a special tool to measure half a point the rotor shaft runout and simultaneous measurement of two coupling flutter testing, it should meet the requirements. Install the coupling housings to ensure embedded rotor coupling within a concave shoulder, and rotor clearance meets the design requirements. 6.4, 6, wearing construction technology of generator rotors demonstration 6.4.6.1 construction preparation and conditions through the stator before loading check and confirm to confirm air tightness test of the stator and stator mechanical, electrical, instrumentation and control and other related work had been completed. Internal cleaning of stator, high power vacuum the surface of the stator. Stator and rotor magnetic Center drainage is complete. In conjunction with the quality, mechanical, electrical and other relevant persons to finally cleaning check the stator, which is clean and free of any debris. Worn rotors check and confirm confirm before loading the rotor air tightness test, electrical test work has been completed. In conjunction with the quality, mechanical, electrical and other relevant persons to finally clean the rotors checked, its interior is clean and free of any debris. By quality, mechanical, electrical and other professionals to conduct an examination of the rotor, confirm the wear condition of the rotor. Special equipment inspection and rotor through the preparation tool before loading inventory, check to confirm that it appears intact, complete tool, tools required for use of wire rope that has a factory certificate and test report; wire rope should select the safety factor ? 6; hoist testing qualified; road have been equipment authorized Visa temporary support ties should be a hardwood. Ends bearing end cover with connection of the stator plate or gourds by exclusive lug on the end face of a temporary low-hanging on the 而然地与定置管理融为一体，按定置管理的要求，采用清晰的、标准化的资讯显示符号，将各种区域、通道，各种辅助工具(如库房货架、工具箱、工器具、生活柜、班组物品、办公室内电脑等)均应运用标准颜色，定点摆放，不得任意涂抹、摆放。 4、三条线标准化 物品码放和现场工器具、备件摆放实行标准化，可以充分发挥目视管理的长处。例如，各种物品实行“三条线”，各类工器具，包括箱、盒、盘、小车等，均应按规定的标准数量盛装，这样，操作、搬运和检验人员点数时既方便又准确。 5、现场人员着装的统一化与实行挂牌制度 现场人员的着装不仅起劳动保护的作用，在机器生产条件下，也是正规化、标准化的内容之一。它可以体现职工队伍的优良素养，显示企业内部不同单位、工种和职务之间的区别，因而还具有一定的心理作用，使人产生归属感、荣誉感、责任心等，对于组织指挥生产，也可创造一定的方便条件。 挂牌制度包括单位挂牌和个人佩戴标志。按照车间内部各种检查评比制度，将那些与实现企业战略任务和目标有重要关系的考评专案的结果，以形象、直观的方式给单位元挂牌，能够激励先进单位更上一层楼，鞭策后进单位奋起直追。个人佩戴标志，如胸章、胸标、臂章等，其作用同着装类似。另外，还可同考评相结合，给人以压力和动力，达到催人进取、推动工作的目的。 a special tool to measure half a point the rotor shaft runout and simultaneous measurement of two coupling flutter testing, it should meet the requirements. Install the coupling housings to ensure embedded rotor coupling within a concave shoulder, and rotor clearance meets the design requirements. 6.4, 6, wearing construction technology of generator rotors demonstration 6.4.6.1 construction preparation and conditions through the stator before loading check and confirm to confirm air tightness test of the stator and stator mechanical, electrical, instrumentation and control and other related work had been completed. Internal cleaning of stator, high power vacuum the surface of the stator. Stator and rotor magnetic Center drainage is complete. In conjunction with the quality, mechanical, electrical and other relevant persons to finally cleaning check the stator, which is clean and free of any debris. Worn rotors check and confirm confirm before loading the rotor air tightness test, electrical test work has been completed. In conjunction with the quality, mechanical, electrical and other relevant persons to finally clean the rotors checked, its interior is clean and free of any debris. By quality, mechanical, electrical and other professionals to conduct an examination of the rotor, confirm the wear condition of the rotor. Special equipment inspection and rotor through the preparation tool before loading inventory, check to confirm that it appears intact, complete tool, tools required for use of wire rope that has a factory certificate and test report; wire rope should select the safety factor ? 6; hoist testing qualified; road have been equipment authorized Visa temporary support ties should be a hardwood. Ends bearing end cover with connection of the stator plate or gourds by exclusive lug on the end face of a temporary low-hanging on the 7、色彩的标准化管理 色彩是现场管理中常用的一种视觉信号，目视管理要求科学、合理、 巧妙地运用色彩，并实现统一的标准化管理，不允许随意涂抹。这是 因为色彩的运用受多种因素制约: 总之，色彩包含着丰富的内涵， 车间现场中凡是需要用到色彩的，都应有标准化的要求。 (四)、总结、整顿过程。任何一项活动必须进行总结、找出问 题进行改进，便于此项活动坚持下去，对车间管理必然有一定的推动。 检修车间 2015--4--6 a special tool to measure half a point the rotor shaft runout and simultaneous measurement of two coupling flutter testing, it should meet the requirements. Install the coupling housings to ensure embedded rotor coupling within a concave shoulder, and rotor clearance meets the design requirements. 6.4, 6, wearing construction technology of generator rotors demonstration 6.4.6.1 construction preparation and conditions through the stator before loading check and confirm to confirm air tightness test of the stator and stator mechanical, electrical, instrumentation and control and other related work had been completed. Internal cleaning of stator, high power vacuum the surface of the stator. Stator and rotor magnetic Center drainage is complete. In conjunction with the quality, mechanical, electrical and other relevant persons to finally cleaning check the stator, which is clean and free of any debris. Worn rotors check and confirm confirm before loading the rotor air tightness test, electrical test work has been completed. In conjunction with the quality, mechanical, electrical and other relevant persons to finally clean the rotors checked, its interior is clean and free of any debris. By quality, mechanical, electrical and other professionals to conduct an examination of the rotor, confirm the wear condition of the rotor. Special equipment inspection and rotor through the preparation tool before loading inventory, check to confirm that it appears intact, complete tool, tools required for use of wire rope that has a factory certificate and test report; wire rope should select the safety factor ? 6; hoist testing qualified; road have been equipment authorized Visa temporary support ties should be a hardwood. Ends bearing end cover with connection of the stator plate or gourds by exclusive lug on the end face of a temporary low-hanging on the