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模具表面处理种类与规格

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模具表面处理种类与规格模具表面处理种类及规格抛光(Polish)火花纹(ThinFireTexture)化学蚀纹(Texture)蚀纹处理和模具斜度电镀(Plating)喷砂(Blasting)抛光(Polish)SPI-SocietyofthePlasticsIndustry塑料工业协会TypesofFinishesCurrentSPIFinishNumbersDescriptionandPreviousFinishNumbersRoughnessComparisonR.A.Diamond#1DiamondBuff(#1钻石膏,光学要...

模具表面处理种类与规格
模具 关于同志近三年现实表现材料材料类招标技术评分表图表与交易pdf视力表打印pdf用图表说话 pdf 面处理种类及规格抛光(Polish)火花纹(ThinFireTexture)化学蚀纹(Texture)蚀纹处理和模具斜度电镀(Plating)喷砂(Blasting)抛光(Polish)SPI-SocietyofthePlasticsIndustry塑料工业协会TypesofFinishesCurrentSPIFinishNumbersDescriptionandPreviousFinishNumbersRoughnessComparisonR.A.Diamond#1DiamondBuff(#1钻石膏,光学要求)A0#3DiamondBuff(#3钻石膏,镜面)A1iscomparableto#10-1#6DiamondBuff(#6钻石膏,镜面)A2isslightlyfinerthan#21-2#15DiamondBuff(#15钻石膏,镜面)A3hasmoreimperfectionsthan2-3Paper600Grit(600砂纸,光面)B1isfinerthan#32-3400Grit(400砂纸,光面)B2isslightlyfinerthan4-5320Grit(320砂纸,光面)B3iscomparableto9-10Stone600Stone(600油石,光面)C1isfinerthan#410-12400Stone(400砂纸,光面)C2isslightlyfinerthan25-28320Stone(320砂纸,哑面)C3iscomparableto38-42DryBlasted#11GlassBead(#11粗玻璃砂)D1isfinerthan#510-12#240AluminumOxideBlast(#240氧化铝)D2iscomparableto26-32#24AluminumOxideBlast(#24氧化铝)D3isalittlemorecoarsethan190-230DiamondMoldPolishing&FinishingSpecifications钻石抛光(非常适合镀镍和镀铬)SPIA-1(高质量外观或者镜片模具)SPIA-2(良好脱模和外观)SPIA-3(良好脱模,外观无需高光)砂纸抛光(轻微高光面,良好脱模,用在装饰要求不高的场合)SPIB-1SPIB-2SPIB-3油石抛光(非高光面,良好脱模,也是砂纸和钻石抛光的头道工序)SPIC-1SPIC-2SPIC-3喷砂抛光(网点和纹理表面)SPID-1SPID-2SPID-3火花纹(ThinFireTexture)号码电火花深度(mm)号码电火花深度(mm)00.00040210.0044810.00044220.0050420.00048230.0056030.00056240.0064840.00064250.0072050.00072260.0080060.00080270.0088070.00088280.0100080.00100290.0112090.00112300.01280100.00128310.01400110.00140320.01600120.00160330.01800130.00180340.02000140.00200350.02240150.00224360.02520160.00252370.02800170.00280380.03200180.00320390.03600190.00360400.04000200.00400410.04480CHARMILLVDISpecification符号粗糙度符号粗糙度AGIE1Ra0.2VDI12Ra0.40AGIE2Ra0.315VDI15Ra0.50AGIE3Ra0.5VDI18Ra0.80AGIE4Ra0.8VDI21Ra1.12AGIE5Ra1.25FineVDI24Ra1.60AGIE6Ra2.00FineVDI27Ra2.24AGIE7Ra3.15MedelVDI30Ra3.15AGIE8Ra5.0GrovVDI33Ra4.50AGIE9Ra8.0VDI36Ra6.30AGIE10Ra12.5VDI39Ra9.00VDI42Ra12.5VDI45Ra18.0火花纹规格和图纸表面粗糙度要求对照表Ra-在取样长度内,轮廓偏距绝对值的算术平均值,单位:μ。化学蚀纹(Texture)号码咬花深度MT-110000.0102MT-110100.0254MT-110200.0381MT-110300.0508MT-110400.0762MT-110500.1143MT-110600.0762MT-110700.0762MT-110800.0508MT-110900.0889MT-111000.1524MT-111100.0635MT-111200.0508MT-111300.0635MT-111400.0635MT-111500.0698MT-111600.1016MTSpecification单位:mmMold-TechAMold-TechBPtn.#Depth(mm)AnglePtn.#Depth(mm)AngleMT-110000.00041°MT-112000.0034.5°MT-110100.0011.5°MT-112050.00254°MT-110200.00152.5°MT-112100.00355.5°MT-110300.0023°MT-112150.00456.5°MT-110400.0034.5°MT-112200.0057.5°MT-110500.00456.5°MT-112250.00456.5°MT-110600.0034.5°MT-112300.00254°MT-110700.0034.5°MT-112350.0046°MT-110800.0023°MT-112400.00152.5°MT-110900.00355.5°MT-112450.0023°MT-111000.0069°MT-112500.00254°MT-111100.00254°MT-112550.0023°MT-111200.0023°MT-112600.0046°MT-111300.00254°MT-112650.0057°MT-111400.00254°MT-112700.0046°MT-111500.002754°MT-112750.00355°MT-111600.0046°MT-112800.00558°蚀纹处理和模具斜度的关系Mold-TechCMold-TechDPtn.#DepthAnglePtn.#DepthAngleMT-113000.00253.5°MT-114000.0023°MT-113050.0057.5°MT-114050.00254°MT-113100.0057.5°MT-114100.00355.5°MT-113150.0011.5°MT-114150.0023°MT-113200.00254°MT-114200.00254°MT-113250.0034.5°MT-114250.00355.5°MT-113300.0023°MT-114300.00710°MT-113350.0023°MT-114350.01015°MT-113400.0034.5°MT-114400.00051.5°MT-113450.0034.5°MT-114450.00152.5°MT-113500.00355.5°MT-114500.00254°MT-113550.00254°MT-114550.0034.5°MT-113600.00355.5°MT-114600.00355.5°MT-113650.00457°MT-114650.0057.5°MT-113700.0046°MT-114700.0023°MT-113750.0046°MT-114750.0023°MT-113800.0046°MT-114800.0034.5°蚀纹处理和模具斜度的关系Plaque#6Plaque#7Plaque#8Plaque#10Ptn.#Depth(mm)Ptn.#Depth(mm)Ptn.#Depth(mm)Ptn.#Depth(mm)MT2290.003MT3250.003MT5880.0085MT9800.004MT3920.004MT9640.003MT8880.013MT9010.003MT5850.0035MT10380.002MT10280.0035MT9450.0065MT8890.004MT10430.002MT10670.013MT9700.002MT10130.003MT11700.0025MT11490.013MT9720.0025MT10150.0055MT11920.0015MT11530.0075MT9730.0035MT10390.003MT12390.003MT12110.0095MT9740.0025MT10550.0055MT12400.003MT12260.0035MT9780.003MT10680.0055MT12410.002MT12270.0035MT9850.0025MT10700.007MT12420.002MT12280.0095MT1055-10.0001MT10740.0055MT12430.002MT12300.013MT1055-20.0045MT11290.003MT12440.0025MT12320.003MT1055-30.0005MT11590.008MT12500.003MT12330.0035MT1055-40.0075MT11220.0015MT20190.0025MT12340.0035MT1055-50.001MT11250.006MT20200.002MT12350.0035MT10550.0015MT11260.0065MT20280.0025MT12360.0035MT1055-60.0017MT11270.0025230530.002MT12380.0045MT1055-70.0225MT15260.0135230640.0015230310.0085昵宏咬花規格表咬花番號拔模斜度平均值μ打光程度加工種類HN-DS111°5~7800噴砂咬花HN-DS121.5°10~13600~800HN-DS132°12~15600~800HN-DS142°13~19600~800HN-DS013°25~30320HN-DS024°35~40320HN-DS034°36~42320化學咬花HN-DS044.5°38~43320HN-DS051.5°9~13800HN-DS062°14~19800HN-DS072.5°19~24600HN-DS083°25~30400咬花番号拔模斜度平均值μ打光程度加工种类梨地NO. 12°8~9#400 梨地NO. 22.5°15~16#400 梨地NO. 33°15~17#400 梨地NO. 43.5°16~18#400 梨地NO. 54°20~23#400 梨地NO. 64.5°25~30#400 梨地NO. 76°40~42#320 梨地NO. 86°57~60#320 梨地NO. 96°60~66#320 S---半光泽      G---半光泽咬花番號拔模斜度平均值μ打光程度加工種類NO. 11°1.7鏡面 NO. 21°1鏡面 NO. 31°1.4鏡面 NO. 41°1.81000 NO. 51°2.91000 NO. 61.5°41000 NO. 71.5°6.5#800 NO. 82°7#800 NO. 92.5°7.7#800 NO. 103°10~11#600 NO. 113~4°12~15#600 NO. 124~5°16~18#600 S---半光澤      G---半光澤咬花番號拔模斜度平均值μ打光程度加工種類HN202.5°12~14#400    喷砂    HN213°15~17#400HN223~4°23~25#400HN234~5°33~37#320HN244°19~21#320     梨地             HN254°23~25#320HN264°26~30#320HN275°37~40#320HN285~6°41~43#320HN295~6°45~50#320HN306°58~63#320HN316°65~73#320S---半光澤      G---半光澤喷砂 流程 快递问题件怎么处理流程河南自建厂房流程下载关于规范招聘需求审批流程制作流程表下载邮件下载流程设计 模具脱脂封贴喷砂除去贴纸清洗防锈模具脱脂封贴喷砂用封贴表面处理蚀刻梨地流程干燥喷砂除去贴纸清洗防锈咬花番号拔模斜度平均值μ打光程度加工种类HN10001°4~5#800 HN10011°5~6#800 HN10021.5°8~#800 HN10031°3~4#800 HN10041°4~5#800 HN10051°5~6#800 HN10062°10~11#600 HN10072.5°12~13#600 HN10083°17~19#600 HN10091.5°6~7#600 HN10102°7~8#600 HN10113°13~14#600 HN10123.5°25~27#400 HN10134°33~37#400 HN10145°43~50#400 HN10153°19~21#400 HN10164°32~~33#320 HN10175°36~~38#320S---半光泽      G---半光泽咬花番号拔模斜度平均值μ打光程度加工种类HN20001.5°8~9#600 HN20012°13~15#600 HN20022.5°22~34#400 HN20033.5°40~44#400 HN20044°44~47#400 HN20055.5°61~65#400 HN20065.5°60~63#400 HN20075°61~64#400 HN20085°63~66#400 HN20093°33~35#400 HN20103.5°43~46#400 HN20112°20~21#400 HN20123°28~32#400 HN20133.5°30~35#400 HN20142.5°19~22#400 HN20152.5°25~29#400 HN20163°33~38#400 HN20174°38~41#400 HN20184°50~58#400 HN20195°70~75#400 HN20202°16~23#400 HN20212.5°23~26#400 HN20223°25~27#400 HN20234°30~34#400 HN20244.5°42~50#400 HN20255°52~56#400 HN20265°62~70#400 咬花番号拔模斜度平均值μ打光程度加工种类HN30001.5°4~5#800 HN30011.5°5~6#800 HN30021.5°7~9#800 HN30032.5°8~11#800 HN30043°10~15#600 HN30053°16~18#600 HN30063.5°17~20#600 HN30071.5°7~9#600 HN30082°9~11#600 HN30092.5°12~14#600 HN30102.5°15~18#600 HN30113°18~22#600 HN30123.5°24~28#600 HN30133.5°27~31#600 S---半光泽      G---半光泽模具脱脂封贴描绘图形咬花加工面脱脂皮纹流程蚀刻防锈喷砂用封贴清洗除去贴纸烘烤修正图形二次封贴模具脱脂底片裁剪咬花面脱脂图形流程现象感光膜剥离蚀刻封贴贴底片曝光感光膜涂布干燥加热图形修正喷砂清洗防锈电镀(Plating)非电镀镍高级防氧化保护中等耐磨修正公差要求不高的位置(0.003”)Hardness–HVN100Asplated450/50RCHeattreatedat:-4hr,350°F(177°C)480to520-1hr,750°F(400°C)Phosphoruscontent,wt,%:10.5to12.0Meltingpoint:1620°F(880°C)Corrosionrelatedproperties:ASTMB-1171.0mildeposit,1,000+hoursWearproperties:TaberabraserweartestIndexvaluewt.lossmg/1,000cyclesAsplated5-18Heattreated@1hr750°F(400°C)4-8Thermalconductivity:cal/cm/sec/C0.0105氨基磺酸镍电镀摩擦系数0.45或更小洛氏硬度40RC电镀温度140°F理想用途 尺寸 手机海报尺寸公章尺寸朋友圈海报尺寸停车场尺寸印章尺寸 修正复杂的尺寸修正(0.25mm沉积厚度)耐摩擦和耐磨损防腐蚀作为电镀铬的基础层电镀硬铬耐摩擦和耐磨损硬度72RC0.0003-0.0004厚度喷砂(Blasting)WetBlasting(LiquidHoning)Theliquidhoningorwetblastingprocessuseswatertocushiontheblastmediaandeliminatesdamagetothesurfaceofthecomponent,moldortool.Thisprocessisusedforprecisionsurfacefinishingandallowsustocontrolandregulatetheflowandtypeofmaterialusedintheblastingslurry.Italsoallowsustocontrolthevelocity,pressure,location(areascanbemasked)andotherengineeredelementstoprovidetheoptimumfinishforyourpart,mold,dieortool.WetBlastingProcessWetblastingisusedprimarily,butnotexclusively,asasurfacepreparation.Thisprocessdeepcleanswithnodamage,impregnation,dust,warpingorcontaminationtothesurface.Italsoprovidessuperiorbonding,extendeddutyandevenabrasiontothesurface.DryBlastingProcessAdryblastingcabinetsystemusescompressedairandanabrasivemediafeedertomixparticlesanddischargesthismedia,withtheuseofanozzle,atthepartsurface.Mediaisrecycledfromthesystemtoahopperforreuse.Thisprocessisusedformoreaggressivesurfacepreparation.HowWetBlasting&DryBlastingAreUsedWetblastinganddryblastingareusedforsurfacecleaningandpreparationincludingcreatingafinishbeforeplating;cleaning&strippingasurfaceforcoating;establishingastipplefinish;glossadjustmentontexturefinishesthathavebeenacidengraved;de-burring;rustremoval;de-scaling.WeusethefollowingBlastMedia:CeramicbeadsGlassbeadsPlasticAluminumoxideSiliconcarbideCarborundumMetalshotandsteelgritGlassbeadandceramicbeadmediaareusedtoclean,smooth,brighten,peen,andde-scalesurfaces.Fineglassandceramicmediacansmoothorde-burrparts.Aluminumoxide,crushedglass,andsteelgritareusedinmoreaggressiveapplicationssuchasmachinedcomponentsandcanremoveheavyscaleorrust.Wetblastingcanalsoaidinlubricityandrelease
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