月报表-封面
2003 DEC .10
toshibaI QA
DVD /Monthly Quality Report
(NOV. 2003)
.
本月有三种机型生产,其中SD-500X为新机种,全部都未达目标,主要为部品不良占43%,其它不良(含
设计
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问题和不再现)占39%,作业不良占25%。
本月部品不良中,主要为IC NG占31%(主要为IC906 NG占90%),其次为DVD 机芯NG占19%(主要为不读碟占33.3%、不出仓占16.7%、F1 TOC占11.1%)磁鼓不良占10%(主要为Z85占30%、P69占30%、J68占30%);其它不良中, 主要为重过电脑占22%、磁鼓脏污占19%;作业不良中,主要为排座虚焊占38%(主要为CN301占66.7%、CN501占11.1%)。
There were three models in production this month, SD-500X which was a new model, all didn’t reach the
target, main were parts NG were 43%, others NG( design problem and disappearance ) were 39%, in
workmanship NG were 25%.
In parts NG of this month ,main were IC NG were 31%(main were IC906 NG:90%), then DVD DECK NG
were 19%(main were can not read disc NG:33.3% tray not out: 16.7%F1 TOC NG:11.1% )drum NG were 10%(main were Z85 NG:30%P69 NG:30%J68 NG:30%); In others NG, main were re-writed computer were
22%drum ditry were 19%; In workmanship, main were FFC cold soldering were 38%(main were CN301
NG:66.7%CN501 NG:11.1%).
SD-B200 series SD-500X series SD-2950 series /Model
952 14175 1400 /Production quantity
7 126 88 /NG quantity
7353 8889 62857 /Actual
/TargetDPM 4200 4200 24900
EP ROM DATA NG rate 0 1340 0
一、上月问题FOLLOW/ Following items in last month
1、 本月机芯不良率为1089 DPM,全部为TOMEI TS系列机芯,主要为不读碟、不出仓和F1 TOC不良,
不良较上月略有下降。
In this month, Mecha NG rate were 1089 DPM, all produced in TOMEI were TS series, main were can not read
disctray not out and F1 TOC NG, NG rates which were lower than last month.
DVD DECK NG
MAR 2589 DPM
APR 2045 DPM
MAY 2400 DPM
JUN 1655 DPM
JUL 2243 DPM
AUG 2082 DPM
SEP 498 DPM
OCT 1729 DPM
NOV 1089 DPM
2、PUH不良:本月不良有所下降,需努力保持。
PUH NGDefect was lower than that of last month, we still need to keep it.
MAR APR MAY JUN JUL AUG SEP OCT NOV
PUH (DPM) 1327 740 1318 1027 1656 1069 299 1123 666
3、E?P ROM DATA变化在本月略有上升,需继续改善。
2 There was higher for EP ROM DATA in this month, we still need to improve it.
E?P ROM DATA NG
MAR 1586 DPM
APR 1334 DPM
MAY 1453 DPM
JUN 571 DPM
JUL 299 DPM
AUG 2363 DPM
SEP 697 DPM
OCT 1062 DPM
NOV 1150 DPM 4、本月磁鼓脏污不良率为11429DPM,主要为P69、Z85和J68不良,不良较上月(12156DPM)有所下降,需努力保持。
In this month there was drum dirty NG which rates were 11429DPM, main were P69Z85J68 NG, NG rates was lower than last month (12156DPM), we still need to improve it.
5.MAIN PCB SMT工程本月不良率为19244DPM,其中SD-500X为新机种,不良较上月(17865 DPM)
略有上升,需要进一步努力改善,以达到目标。
MAIN PCB SMT line the defective rates were 19244DPM, SD-500X which was a new model in this
month, NG rates were lower than that of last month (17865 DPM) we need further improve the defects to reach the target.
二、下月改善点 / Improvement in next month
1、仍为降低部品不良,特别是磁鼓和IC部品, 对于客供部品(PUH、IC等)的不良,需依赖客户督促供
应商改善。
The improvement in next month will still be parts NG , especially drum and IC parts .To suppliers parts
NG (PUHIC) we depended on customers to supervise suppliers to improve.
Prepared By: Checked By : Approved By: