GMW 15408(2008)

WORLDWIDEENGINEERINGSTANDARDSMatrialSpcificationElastomrsDraftAGMW15408TurboChargrHosswithHighTmpraturRsistanc©Copyright2008GnralMotorsCorporationAllRightsRsrdFbruary2008OriginatingDpartmnt:NorthAmricanEnginringStandardsPag1of81ScopThisspcificationcorsthmatrialsandprformancoflastomricturbochargrhossforhighrtmpraturrsistanc11MatrialDscriptionMatrialscordbythisspcificationardiiddintothfollowingtyps:111TypA:Fluorolastomr(FKM)lining,proxidcurdwithSiliconlastomr(VMQ)intrmdiatlayrandcorfor+180°Cprmanntand+200°Cpaktmpraturs112TypB:FKMlining,bisphnoliccursystmwithhighrlongation,withVMQintrmdiatlayrandcorfor+200°Cprmanntand+225°Cpaktmpraturs113TypC:FKMlining,proxidcurdwithVMQintrmdiatlayrandcorfor+200°Cprmanntand+225°Cpaktmpraturs114TypD:Fluorosiliconlastomr(FVMQ)liningwithVMQintrmdiatlayrandcorfor+180°Cprmanntand+200°Cpaktmpraturs115TypE:Drawingdfind(gusingSAEJ200orASTMD2000lincallout)Ifnotypofmatrialisindicatd,matrialoftypAissufficintAllhossshallhatxtilrinforcmntsuitabltofulfillthrquirmntsofthmatrialanddurabilitytsts2RfrncsNot:Onlythlatstapprodstandardsarapplicablunlssothrwisspcifid21ExtrnalStandardsSpcificationsASTMD2000ISO815ISO341ISO14311ISO36ISO1817ISO37ISO23529ISO48SAEJ200ISO18822GMStandardsSpcificationsGMW3001GMEL0004GMW3059GMEL00053Rquirmnts31Rsourcs311TstSamplsUnlssothrwisspcifid,thshapandsizoftstpicsshallbinaccordancwiththrlantTstProcdurMinimum6tstsampls(hoss)arrquirdforinitialsampltstingMinimum3tstsampls(hoss)arrquirdforinspctiontstingSamplsarfinishdpartsortobtaknfromfinishdparts(Whrthdimnsionsonthfinishdpartsdonotallowprparingoftstpics,tstsartobprformdonshtmatrialofsamproductionbatchThsamstatofcurbtwnslabsorbuttonsandfinishdpartsmustbassurdbyappropriattsts,whichmustbdscribdinthtstrport)Whnprsntinganwquality,shtmatrialofthsambatchforalllayrsisrcommnddIfnotothrwisstatd,mchanicalproprtisindlirystatandaftrhatorfluidimmrsionartobtstdat+23±5°CandwiththsamtstmthodsUnlssothrwisstatd,ambinttmpraturtstconditionsshallbhldto+23±5°CUnlssothrwisstatd,allothrtmpratursxcpt+23±5°Cshallbhldto±3°C312ConditioningConditioningshallbasspcifidinthrlantTstProcdur313EquipmntConformingtothrlantTstProcdurs314CalibrationThtstfacilitisandquipmntshallbingoodworkingordrandshallhaaalidcalibrationlabl315AltrnatisAltrnatitstfacilitisandquipmntmayalsobusdHowr,allmasuringariablsasspcifidinthisspcificationshallbdtrmindcorrctlywithrspcttoitsphysicaldfinition316FacilitisConformingtothrlantTstProcdurs317DiationsDiationsfromthrquirmntsofthisstandardshallhabnagrduponSuchdiationsshallbspcifidoncomponntdrawings,tstcrtificats,rports,tcAdministratorTypwritr足够的AdministratorTypwritr过氧化物AdministratorTypwritr酚AdministratorTypwritr硫化GMW15408DRAFTAGMWORLDWIDEENGINEERINGSTANDARDS©Copyright2008GnralMotorsCorporationAllRightsRsrdPag2of8Fbruary200832MatrialandPrformancRquirmnts321DsignorProductValidationTstingMatrialandprformancproprtisarsummarizdinTabl1ForfullapproalofahoscomplianctothrquirmntsofTabl1isnddSixsamplsofmatrialshallbtstdtoachofthrquirmntsforDsignorProductValidationTsting322AuditInspctionTstingIfnotdfindothrwis,thfollowingtstingshouldbdonforproductionaudittstingThrsamplsofmatrialshallbtstdtoachofthrquirmntsforAuditInspctionTsting·AlltstsprTabl1xcptLongTrmAgingRsistanc,OzonRsistanc,DurabilityTstsTabl11:MatrialPrformancProprtisRquirmntstothLiningProprtyTstProcdurUnitValu111HardnssTypA,CISO48MthodMIRHD75–5+10TypBISO48MthodMIRHD70±5TypDISO48MthodMIRHD60–5+10TypEAsspcifidondrawingmathdatafilAsspcifidondrawing112ElongationatBrakTypA,C,DISO37,Typ2or4dumbbll,200±20mmminut%200minimumTypBISO37,Typ2or4dumbbll,200±20mmminut%400minimumTypEAsspcifidondrawingmathdatafil%Asspcifidondrawing113TnsilStrngthTypA,CISO37,Typ2or4dumbbll,200±20mmminutMPa10minimumTypBISO37,Typ2or4dumbbll,200±20mmminutMPa8minimumTypDISO37,Typ2or4dumbbll,200±20mmminutMPa6minimumTypEAsspcifidondrawingmathdatafilMPaAsspcifidondrawing114TarStrngthTypA,CTarstrngthtoISO341MthodA(trousrtstpic)Nmm2minimumTypBTarstrngthtoISO341MthodA(trousrtstpic)Nmm5minimumTypDTarstrngthtoISO341MthodA(trousrtstpic)Nmm15minimumTypEAsspcifidondrawingmathdatafilAsspcifidondrawingGMWORLDWIDEENGINEERINGSTANDARDSGMW15408DRAFTA©Copyright2008GnralMotorsCorporationAllRightsRsrdFbruary2008Pag3of8ProprtyTstProcdurUnitValu115AgRsistanc(HatAging)TypA,CISO188MthodB,1682hat+200±3°CChanginHardnssChanginElongationatBrakChanginTnsilStrngthTarStrngthIRHD%%Nmm2to+5maximum40maximum20maximum2minimumTypAISO188MthodB,10082hat+175±3°CChanginHardnssElongationatBrakTnsilStrngthIRHD%MPa±5maximum200minimum8minimumTypBISO188MthodB,1682hat+200±3°CChanginHardnssChanginElongationatBrakChanginTnsilStrngthIRHD%%%+10maximum50maximum20maximumTypBISO188MthodB,1682hat+225±3°CChanginHardnssElongationatBrakTnsilStrngthTarStrngthIRHD%%MPaNmm2to+5max200minimum8minimum4minimumTypBISO188MthodB,10082hat+200±3°CChanginHardnssElongationatBrakTnsilStrngthIRHD%%±10maximum150minimum8MPaminimumTypCISO188MthodB,1682hat+225±3°CChanginHardnssElongationatBrakTnsilStrngthTarStrngthIRHD%%MPaNmm2to+5maximum200minimum12minimum2minimumTypCISO188MthodB,10082hat+200±3°CChanginHardnssElongationatBrakTnsilStrngthIRHD%MPa±5maximum200minimum8minimumTypDISO188MthodB,1682hat+200±3°CChanginHardnssChanginElongationatBrakElongationatBrakChanginTnsilStrngthTnsilStrngthTarStrngthShorA%%%MPaNmm2to+10maximum40maximum200minimum30maximum6minimum2minimumTypDISO188MthodB,10082hat+175±3°CChanginHardnssElongationatBrakTnsilStrngthIRHD%MPa2to+10maximum150minimum6minimumTypEAsspcifidondrawingmathdatafilAsspcifidondrawingGMW15408DRAFTAGMWORLDWIDEENGINEERINGSTANDARDS©Copyright2008GnralMotorsCorporationAllRightsRsrdPag4of8Fbruary2008ProprtyTstProcdurUnitValu116OilRsistancTypA,CISO1817topragdnginoil(GMEL0005);1682h;at+175±3°CChanginHardnssChanginElongationatBrakElongationatBrakChanginTnsilStrngthTnsilStrngthChanginVolumTarStrngthIRHD%%%MPa%Nmm±10maximum50maximum150minimum25maximum7minimum2to+12maximum2minimumTypBISO1817topragdnginoil(GMEL0005);1682h;at+175±3°CChanginHardnssElongationatBrakTnsilStrngthChanginVolumTarStrngthIRHD%MPa%Nmm2to+10maximum150minimum7minimum2to+12maximum5minimumTypDISO1817topragdnginoil(GMEL0005);1682h;at+175±3°CChanginHardnssChanginElongationatBrakElongationatBrakChanginTnsilStrngthTnsilStrngthChanginVolumTarStrngthShorA%%%MPa%Nmm±10maximum50maximum150minimum50maximum5minimum2to+12maximum2minimumTypEAsspcifidondrawingmathdatafilAsspcifidondrawingTabl12:MatrialPrformancProprtisRquirmntstothIntrmdiatLayrProprtyTstProcdurUnitValu121HardnssTypA,DISO48MthodMIRHD65–10+5TypBISO48MthodMIRHD65±5TypCISO48MthodMIRHD75±5TypEAsspcifidondrawingmathdatafilAsspcifidondrawing122ElongationatBrakTypA,B,C,DISO37,Typ2or4dumbbll,200±20mmminut%300minimumTypEAsspcifidondrawingmathdatafil%Asspcifidondrawing123TnsilStrngthTypA,B,C,DISO37,Typ2or4dumbbll,200±20mmminutMPa8minimumTypEAsspcifidondrawingmathdatafilMPaAsspcifidondrawing124TarStrngthTypA,B,C,DTarstrngthtoISO341MthodA(trousrtstpic)Nmm2minimumTypEAsspcifidondrawingmathdatafilAsspcifidondrawingGMWORLDWIDEENGINEERINGSTANDARDSGMW15408DRAFTA©Copyright2008GnralMotorsCorporationAllRightsRsrdFbruary2008Pag5of8ProprtyTstProcdurUnitValu125AgRsistanc(HatAging)TypA,C,DISO188MthodB,1682hat+200±3°CChanginHardnssChanginElongationatBrakChanginTnsilStrngthTarStrngthIRHD%%Nmm5to+10maximum40maximum30maximum2minimumTypA,DISO188MthodB,10082hat+175±3°CChanginHardnssElongationatBrakTnsilStrngthIRHD%MPa+10maximum150minimum5minimumTypBISO188MthodB,1682hat+200±3°CChanginHardnssChanginElongationatBrakChanginTnsilStrngthIRHD%%5to+10maximum50maximum30maximumTypBISO188MthodB,1682hat+225±3°CChanginHardnssElongationatBrakTnsilStrngthTarStrngthIRHD%MPaNmm+10maximum200minimum6minimum2minimumTypBISO188MthodB,10082hat+200±3°CChanginHardnssElongationatBrakTnsilStrngthIRHD%%+10maximum200minimum6minimumTypCISO188MthodB,1682hat+225±3°CChanginHardnssElongationatBrakTnsilStrngthTarStrngthIRHD%MPaNmm+10maximum200minimum5minimum2minimumTypCISO188MthodB,10082hat+200±3°CChanginHardnssElongationatBrakTnsilStrngthIRHD%MPa+10maximum200minimum6minimumTypEAsspcifidondrawingmathdatafilAsspcifidondrawing126OilRsistancTypA,B,C,DISO1817nginoil(GMEL0004);722h;at+150±3°CChanginVolum%±30maximumTypEAsspcifidondrawingmathdatafilAsspcifidondrawing127OzonRsistancTypA,B,C,DISO14311,50pphm,20%,40C±2°C,isualxamination(nomagnification)NocracksTypEAsspcifidondrawingmathdatafilAsspcifidondrawingGMW15408DRAFTAGMWORLDWIDEENGINEERINGSTANDARDS©Copyright2008GnralMotorsCorporationAllRightsRsrdPag6of8Fbruary2008Tabl13:MatrialPrformancProprtisRquirmntstothCorProprtyTstProcdurUnitValu131HardnssTypA,DISO48MthodMIRHD65+105TypBISO48MthodMIRHD65±5TypCISO48MthodMIRHD70+105TypEAsspcifidondrawingmathdatafilAsspcifidondrawing132ElongationatBrakTypA,B,C,DISO37,Typ2or4dumbbll,200±20mmminut%300minimumTypEAsspcifidondrawingmathdatafil%Asspcifidondrawing133TnsilStrngthTypA,B,C,DISO37,Typ2or4dumbbll,200±20mmminutMPa8minimumTypEAsspcifidondrawingmathdatafilMPaAsspcifidondrawing134TarStrngthTypA,DTarstrngthtoISO341MthodA(trousrtstpic)Nmm2minimumTypB,CTarstrngthtoISO341MthodA(trousrtstpic)Nmm5minimumTypEAsspcifidondrawingmathdatafilAsspcifidondrawing135AgRsistanc(HatAging)TypA,B,C,DISO188MthodB,1682hat+200±3°CChanginHardnssChanginElongationatBrakChanginTnsilStrngthTarStrngthIRHD%%Nmm5to+10maximum50maximum50maximum2minimumTypA,DISO188MthodB,10082hat+175±3°CChanginHardnssElongationatBrakTnsilStrngthIRHD%MPa+10maximum200minimum6minimumTypBISO188MthodB,1682hat+225±3°CChanginHardnssElongationatBrakTnsilStrngthTarStrngthIRHD%MPaNmm+10maximum250minimum6minimum2minimumTypB,CISO188MthodB,10082hat+200±3°CChanginHardnssElongationatBrakTnsilStrngthIRHD%MPa+10maximum200minimum6minimumTypCISO188MthodB,1682hat+225±3°CChanginHardnssElongationatBrakTnsilStrngthTarStrngthIRHD%MPaNmm+10maximum200minimum5minimum2minimumTypEAsspcifidondrawingmathdatafilAsspcifidondrawing136OilRsistancTypA,B,C,DISO1817nginoil(GMEL0004);722h;at+150±3°CChanginVolum%±30maximumTypEAsspcifidondrawingmathdatafilAsspcifidondrawingGMWORLDWIDEENGINEERINGSTANDARDSGMW15408DRAFTA©Copyright2008GnralMotorsCorporationAllRightsRsrdFbruary2008Pag7of8ProprtyTstProcdurUnitValu137OzonRsistancTypA,B,C,DISO14311,50pphm,20%,40C±2°C,isualxamination(nomagnification)NocracksTypEAsspcifidondrawingmathdatafilAsspcifidondrawingTabl14:MatrialPrformancProprtisRquirmntstothAssmblyProprtyTstMthodUnitValu141AdhsionStrngthTypA,B,C,DISO36striptstpicliningtointrmdiatlayrintrmdiatlayrtocorNmmNmm12minimum25minimumTypEAsspcifidondrawingmathdatafilAsspcifidondrawing142AgRsistanc(HatAgingTypA,B,C,DISO188MthodB,3362hat+200±3°CAdhsionStrngthliningtointrmdiatlayradhrncofthlayrsNmm025minimumnodlaminatingTypEAsspcifidondrawingmathdatafilAsspcifidondrawing143ComprssionStTstpicsartobtaknfromcalibratdnds,ifaailablTypA,DISO815,+175±3°C,242h,25%comprssd%45maximumTypB,CISO815,+200±3°C,242h,25%comprssd%60maximumTypEAsspcifidondrawingmathdatafilAsspcifidondrawing144ColdRsistancTypA,B,C,DISO23529,30±3°C;22+1hTstpic10x100mmBndingtstr=125mmNocracksTypEAsspcifidondrawingmathdatafilAsspcifidondrawing145DurabilityTststoGMWxxxxx(basdonGME8760andGMxxxx)andrquirmntsondrawing4ManufacturingProcssThinnrsurfacofthhosshallbfrofxcsssoap,talcorothrmatrialwhichcouldaffctsricabilityandusag5RulsandRgulations51AllmatrialssupplidtothisstandardmustcomplywiththrquirmntsofGMW3001,RulsandRgulationsforMatrialSpcifications52AllmatrialssupplidtothisstandardmustcomplywiththrquirmntsofGMW3059,RstrictdandRportablSubstancsforParts6ApprodSourcsEnginringqualificationsofanapprodsourcarrquirdforthisstandardOnlysourcslistdinthGMMatrialsFil(i,GMSupplyPowr)undrthisstandardnumbrhabnqualifidbynginringasmtingthrquirmntsofthisstandardForothrGMlocations,thrsponsiblnginringgroupshouldbcontactdtoobtainthapprodsourcinthatindiidualcountryGMW15408DRAFTAGMWORLDWIDEENGINEERINGSTANDARDS©Copyright2008GnralMotorsCorporationAllRightsRsrdPag8of8Fbruary20087NotsSupplirsarprmittdtoqualifyhosstoTypCinstadofTypA71GlossaryNotapplicabl72Acronyms,Abbriations,andSymbolsFKMFluorolastomrFVMQFluorosiliconlastomrIRHDIntrnationalRubbrHardnssDgrVMQSiliconlastomr8CodingSystmThisstandardshallbrfrncdinothrdocumnts,drawings,tc,asfollows:MatrialprGMW15408TypX,whrX=matrialtypasdfindinSction119RlasandRisions91RlasThisstandardoriginatdinNombr2005ItwasfirstapprodbyGlobalElastomrsTaminSptmbr2006ItwasfirstpublishdinFbruary2008ItsuprsdsallrgionalmatrialspcificationsforturbochargrhossforusonGlobalEnginrdmatrialsincludingbutnotlimitdto:GME8696