35The Small Arms Review • Vol. 10, No. 2 • November, 2006
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The Barrett Model 648
6.8mm Rem SPC
by Christopher R. Bartocci
Ever since the change over from the 7.62x51mm to the current 5.56x45mm there has
been controversy between two fundamental schools of thought on what a military car-
tridge should be. The United States military can be summed up in one word: tradition.
In the 1960s, that tradition clouded the vision that a new dawn of small arms
development in both concept, mechanics and ammunition had come. Still en-
trenched in the “one shot, one kill” mentality, our soldiers were sent into com-
bat in Vietnam with the M14 which many considered to be an inferior weapon
to the AK47 assault rifle that the enemy used. The enemy were able to lay
controlled large volume of automatic fire on positions which, in a meeting
engagement, will win you a fight. Our soldiers were equipped with a heavy
recoil rifle that was impossible to control on fully-automatic. The accuracy was of no
use because the enemy could not be seen.
With much trepidation, the military adopted the AR-15 rifle destined to become the
M16/M16A1. A new age of small caliber high velocity cartridges gave way to provid-
ing an individual soldier with firepower he had never had before. The 5.56x45mm
cartridge utilizing a .224 diameter 55-grain full metal jacketed bullet proved
Left: The Barrett M648 upper receiver conversion and magazine
on a Colt M4A1 lower receiver. Notice the Aimpoint M68 reflex
sight and the retracted buttstock. Also notice the A.R.M.S., Inc.
vertical pistol grip.
Below: The M855 Ball projectile (top) and a cut-away (bottom). No-
tice that there are three components to this bullet. The copper jacket,
the steel penetrator core and the lead plug. This bullet design has caused
the major accuracy and terminal performance problems that have been
experienced with the M16A2 and M4 carbines. (Photo by Jim Wesley)
36 The Small Arms Review • Vol. 10, No. 2 • November, 2006
Visit SAR on line at: www.smallarmsreview.com
to be a great asset to the American fight-
ing man with the ability to have a light-
weight rifle that was completely control-
lable on fully-automatic fire and the sol-
dier could carry more than twice the com-
bat load with an M16 than he could with
the heavy M14 rifle.
The Third Generation
M16A2 and M855 Ball
With the product improvements of the
M16A2 the weapon system was enhanced.
Due to the heavier 62-grain bullet, 1 turn
in 7 inch rifling twist and new fully adjust-
able rear sight, both penetration and long
range accuracy were enhanced. However,
the culprit of the future problems with
ammunition terminal performance would
come from the ammunition, the M855 Ball.
The M855 Ball is a three piece bullet
consisting of a copper jacket, lead plug and
a steel penetrator core in the tip. This bul-
let was designed for a machine gun, not a
rifle. With the onset of the Global War on
Terrorism, terminal deficiencies were
found using M855 Ball, particularly in M4
carbines, when striking thin, malnourished,
Taliban and Iraqi soldiers. There was a
serious inconsistency
in at what point the
bullet would yaw and
splinter. Some lots of
ammunition would
penetrate only
slightly within inches
and yaw and splinter.
Others would go
straight through and
never yaw nor splin-
ter. This caused se-
rous knockdown
problems particularly
with the decreased
velocity of 14.5 inch
carbine barrel.
A solution put forth
by the United States
Special Operations Command (SOCOM)
was the creation of a new and improved
5.56x45mm cartridge that would increase
long range accuracy and terminal perfor-
mance with consistency. Accuracy is seri-
ously degraded in the M16A2/A4/M4 due
to the inherent characteristics of the M855
bullet. The penetrator core degrades ac-
curacy and if not manufactured properly,
the center of gravity will be off causing
the bullet to become a “flyer.” Addition-
ally, in the area of terminal performance,
there was no consistency from lot to lot on
what exactly it would do upon hitting a hu-
man target.
The answer was the Mk 262 MOD 1 car-
tridge that SOCOM adopted. This is a Si-
erra 77-grain open tip match bullet loaded
by Black Hills. This is undoubtedly the
most effective 5.56x45mm military car-
tridge in the world manufactured to match
grade specifications with combat reliabil-
ity. The long range accuracy was drasti-
cally increased and its terminal perfor-
mance enhanced. This new projectile
works well regardless of the type of target
and performs considerably better on hu-
man targets in all known distances and
conditions. This round is used almost ex-
clusively by SOCOM operators in their
M4A1 carbines and Mk12 rifles. This so-
lution satisfied most of the SOCOM op-
Right: Three bullets. The first (left) is the M855 ball projec-
tile with the penetrator core shown above. The middle pro-
jectile is the 77-grain Open Tip Match bullet that is loaded in
the Mk262 MOD1 ammunition and the last is the 115-grain
Sierra Open Tip Match bullet as loaded in the pre-produc-
tion 6.8mm Rem SPC cartridge.
Left: Performance chart compar-
ing the terminal performance of
the 5.56 M855 Ball, 5.56x45mm
Mk262, MOD 0 and two 6.8mm
SPC cartridges. Notice the simi-
larity of the Mk262, MOD 0 and
the 110-grain 6.8mm SPC car-
tridge. The penetration and tem-
porary/permanent wound cavities
are very comparable. The other
two show significantly more pen-
etration. Courtesy USSOCOM
37The Small Arms Review • Vol. 10, No. 2 • November, 2006
Visit SAR on line at: www.smallarmsreview.com
erators: except for one.
The 6.8x43mm REM SPC
The 5th Special Forces, particularly MSG
Steve Holland, felt that there was still room
for improvement. The concept was not
original. The U.S. military experimented
with the possibility of the 6mm caliber pro-
jectile being the ideal compromise of accu-
racy, range and terminal performance. In
the late 1970s the concept was abandoned
in favor of the 5.56x45mm battle rifle.
With the assistance of the U.S. Army
Marksmanship Unit, Holland came up with
a concept for a 6mm cartridge that could be
fired in the M4 platform. The starting point
was the .30 Remington cartridge which is
merely a rimless .30-30 Win. round. It was
trimmed and resized to accept a 6.8mm pro-
jectile. This concept, along with the hand-
loaded experimental ammunition and CAD
drawings went to Remington Arms. Rem-
ington wanted to aid in the Global War on
Terrorism so they took on the task of devel-
oping the ammunition.
The 6.8mm REM SPC cartridge has been
mostly a myth for the last few years due to
the fact it has been developed quietly and
kept proprietary. No ammunition has been
made as of this writing in large quantities
due to the fact the ammunition is being per-
fected before it will be shipped. Reming-
ton has reported three small runs of ammu-
nition including ball and match grade am-
munition. Hornady has also produced some
loads in this new caliber.
The Firearms
Prototype rifles were manufactured by
Precision Reflex, Inc. (PRI). Dave Dunlap
assembled upper receivers with free float-
ing handguards or A.R.M.S., Inc. SIR sys-
tems and the OPSINC silencer and muzzle
break. Dunlap also was charged with de-
signing the magazine which is different from
the standard 5.56x45mm magazine. Cur-
rently, PRI has been the only producer of
6.8x43mm Rem SPC magazines. PRI also
produces complete upper receivers cham-
bered in the 6.8x43mm Rem SPC cartridge.
The Barrett M648
At the 2004 SHOT Show, Ronnie Barrett
unveiled a new product line: his M648.
This company, dedicated to
.50 BMG caliber special-
ized weapons, introduced
the first production
6.8x43mm Rem SPC fire-
arm and has taken the lead
on this project. While the
cartridge is still technically
under development (to be
more correct would be to say “tweaked”),
Barrett has teamed up with Peter Forras to
work with Remington to optimize the
weapon and cartridge. Forras has spent
much time down at Remington working
with them to perfect the 6.8x43mm car-
tridge.
The rifle has been based on the standard
M16-platform. Barrett offers the rifle in
both commercial and law enforcement/
military configurations. The “bells and
whistles” are the same for both versions,
the only real difference is the use of selec-
tive fire, flash suppressors, bayonet lugs
and telescopic stock on the law enforce-
ment/military models.
The weapon as offered uses a mid-length
gas system developed by Mark Westrom
of ArmaLite, Inc. This mid length gas sys-
tem changes the location of the gas port
by placing it further forward than the car-
bine and slightly behind the rifle. This
gives two major advantages: reliability and
durability. By putting more distance be-
Close-up showing the threads and thread protector for mounting
a silencer. The front sight is engaged on this Barrett designed front
sight assembly. This particular carbine is equipped with a muzzle
break. This greatly increases controllability on full automatic.
Right: To the left is a 100-grain Barnes X bullet that was fired at
50 yards into a 1/4 inch steel plate. The same bullet (right) fired
into ballistic gelatin.
38 The Small Arms Review • Vol. 10, No. 2 • November, 2006
Visit SAR on line at: www.smallarmsreview.com
tween the bolt carrier and gas port, lower
port pressures are created resulting in the
bolt assembly’s velocity being slower. This
increases reliability in extraction as well
as extending the life of the bolt and some
of the trigger components.
The barrel is manufactured by Fred
Fedderson. This 1 turn in 10 inch twist
barrel is chrome plated and is currently
available in 16 inch length only. Barrett
has plans on offering 12 and 20 inch bar-
rels in the near future. The commercial
version has a muzzle check similar to the
one used by ArmaLite, Inc. The law en-
forcement/military versions use the stan-
dard M16-style muzzle break/compensa-
tor
The M648 gas block utilizes a folding
front sight assembly. This assembly was
designed by Barrett. On the law enforce-
ment/military version, there is a threaded
collet on the edge of the gas bock to in-
stall the silencer.
The Mid-Length SIR System
The A.R.M.S. Inc. SIR (Selective Inte-
grated Rail) system developed by Richard
Swan is the solution for many problems
associated with military use of this type of
weapon system. The SIR system is a free-
floating handguard assembly that attaches
to the carrying handle by a sleeve that goes
on top of the rail (thus protecting it) as well
as directly to the barrel nut. This give an
extended top rail that runs the entire length
of the upper receiver to the front sight as-
sembly. There are four Mil-Std 1913 rails
that enable optics, laser, flashlights and
whatever other accessories that may be
needed for the rifle with no effect on the
barrel and its performance.
Free floating a military weapon has
many benefits. First would be accuracy.
With nothing impeding on the harmonics
of the barrel, better uniform accuracy is
achieved. Additionally, the barrel remains
cooler as there is significantly better air
circulation enabling the weapon to fire
longer on full automatic fire. Another ben-
efit, particularly with a hot barrel, pulling
down on a vertical fore grip will not cause
the barrel to bend or droop. The SIR sys-
tem may also have a M203 grenade
launcher attached to it. All the current
models of the M648 feature the A.R.M.S.
Inc. SIR system as well as the ARMS #40
L emergency flip-up backup sight.
The Bolt
The bolt carrier is standard M16/AR-
15. The difference lies in the bolt itself.
The bolt was designed by Chris Barrett
and is manufactured by Lewis Machine
& Tool (LMT). The bolt uses the trade-
mark dual extractor spring “lobster tail”
extractor manufactured by LMT as it is
more durable and reliable. The bolt has
other similarities to the LMT Enhanced
bolt but Barrett made some changes in
materials and specifications specifically
for the M648. The bolt has a nickel plat-
ing on it.
Configurations
The M648 comes as a full weapon with
fixed rifle stock as well as selective fire
carbine lower receiver with the telescopic
buttstock. The system is also sold as an
upgrade or a conversion kit which will in-
clude the entire upper receiver assembly
and magazine. The conversions can be
obtained with either selective fire bolt car-
riers or semiautomatic only. It should be
noted that when putting a conversion on
a standard selective fire carbine lower re-
ceiver, the “H” buffer should be used.
This is the buffer with two steel weights
and one tungsten. If the standard three
steel weight buffer is used the carbine may
experience bolt carrier bounce resulting
in light strikes on full automatic. This is
not an issue with the full length rifle se-
Below: Close-up view of the A.R.M.S. SIR system that was specifically designed for the Barrett M648. Notice it says
CAL 6.8 just above the end of the ejection port. This is the special design for the mid-length gas system. The bottom of
the hand guard may be removed to install a grenade launcher.
Left: The bolt utilized on the M648
designed by Chris Barrett. It is a
modified version of the LMT En-
hanced bolt but customized for the
6.8 SPC cartridge. Notice the “lob-
ster tail” extractor with dual extrac-
tor springs.
39The Small Arms Review • Vol. 10, No. 2 • November, 2006
Visit SAR on line at: www.smallarmsreview.com
lective fire lower receiver. Semiautomatic
guns can use either due to the bolt group
will have sufficient time to lock before
the next shot is fired. There has been
some discussion about Barrett eventually
coming out with a piston driven mecha-
nism for this weapon system.
Shooting Impressions
The rifle received for testing was a law
enforcement/military upper receiver with
a standard semiautomatic only lower re-
ceiver. The author’s own Colt M4 full
automatic carbine lower was used for full
automatic testing. The semi-automatic
only lower receiver was equipped with an
LMT two-stage match grade trigger. The
optics used were the M68 Aim Point
Comp II, EOTech holographic sight as
well as the standard backup sights. Ap-
proximately 700 rounds were fired in to-
tal in both semiautomatic for accuracy as
well as fully automatic for functionality.
The magazine used was a PRI made 28-
round steel magazine. The ammunition
was manufactured by Remington.
Fully-automatic tests were conducted
in close quarter battle conditions. Tar-
gets ranged from 5 to 25 meters. The
cyclic rate was about the same as the stan-
dard M4 carbine and recoil was really not
that much more. There was no problem
controlling the weapon. The EOTech
sight made shooting easier allowing both
eyes to remain open increasing speed and
accuracy. By adjusting the brightness of
the sight, it was useful for both close tac-
tical work as well as short range sniping.
Conclusions
The 6.8mm Rem SPC is without a doubt
an improvement over the existing
5.56x45mm for military use. But the
question is, how much better? The car-
tridge unfortunately has a very steep up-
hill battle ahead of it once the military
community gets a hold of it. The weapon
itself is not an issue. The M16-based
design is well proven. But in order for
SOCOM in particular to adopt such a car-
tridge for use will be a gigantic undertak-
ing. First and foremost it has to be more
than better, it will have to be drastically
better and offer a large advantage. Sec-
ond, and perhaps the most critical, will
be logistics. The cartridge will be at best
used by SOCOM operators and them
alone. From a logistical standpoint, add-
ing a new cartridge into inventory, in par-
ticular one nobody else in the service
uses, can cause serious problems. Once
SOCOM operators are deployed they be-
come part of the unit they are assigned
and along with that goes their supply.
Having non-compatible ammunition can
put the operators at risk given they do not
have re-supply specific to them.
The Barrett M648 and 6.8x43mm Rem
SPC ammunition performed flawlessly
and accurately. Barrett has not been too
quick to go into production due to the fact
they have waited until the development
of the rifle and ammunition was com-
pleted insuring their customers get a fi-
nal production weapon and not a semi-
prototype. As of this writing, after more
than three years of advertising and manu-
facturing of barrels to fire this new car-
tridge, the ammunition has yet to be com-
pleted and put into full production. This
weapon and cartridge will undoubtedly
find a following in law enforcement and
commercial shooters and competitors. As
far as the military use of this weapons
system, only time will tell.
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