Bun_s_Bakery_Case

IMA EDUCATIONAL CASE JOURNAL VOL. 2 , NO. 2 , ART. 3 JUNE 20091 BACkgROUND Buns Bakery is a medium-sized regional bakery that specializes in providing orders to grocery and convenience stores. Because of the popularity of its brand, it has also opened a small café for walk-in business. In order to maintain its high quality standard, Buns produces only three products: breakfast muffins, fresh bread, and chocolate chip cookies. Although business has been good in the past few years, a lucky contact with a large chain has recently allowed it to expand its brand out of the local region. Growth has been high since the new contract went into effect. Andy Griff, the chief executive officer (CEO) and founder, has arranged a meeting with a venture capital firm next week. Hopefully the meeting will result in the sale of some of Buns’ stock and an opportunity to establish a significant line of credit with the venture capital firm. These extra funds, if Andy can secure them, should provide sufficient money to meet Buns’ growth targets for the next few years. The venture capital firm’s assessment team has asked Andy to provide a quarterly master budget for the coming year, complete with pro forma financial statements, at the meeting. They have expressed special interest in Buns’ earnings per share (EPS), cash flow from operations, and profit margins, indicating that good numbers in these areas will be essential for final approval. In typical managerial style, Andy immediately assigned the task of creating the budget to Nicole Quarterman, who has just been hired as Buns’ controller. Since this project is her first assignment, Nicole started by making appointments with each of the divisional managers to gather information for the budget and also to learn more about the company. PART I: CREATINg ThE BUDgET MEETINgS wITh DIvISIONAL MANAgERS MEETINg wITh ThE SALES DEPARTMENT Walking down the hallway towards the office of Jeff Barza, the sales manager, Nicole read the results for last quarter. Buns Bakery sold 45,000 one-dozen packages of muffins for $5.50 each, 65,000 one-dozen packages of cookies for $4.75 each, and 85,000 loaves of bread for $5.25 each. When Nicole got to Jeff’s office, he motioned her in to have a seat. “Is it time for our meeting already?” he asked. “Where does the day go?” “Who knows? It seems like one minute I’m having my morning muffin and the next I’m saying good-bye to everyone,” Nicole said with a sigh. “There’s never time to get everything done. And now I get to do the budget.” Jeff started to laugh. “Thanks,” she muttered. “I knew I could count on your support.” “I’m sorry. I just have to laugh at the amount of time you are going to put into something that isn’t really used anyway, except for setting bonuses, of course.” “Not really used? I don’t know how it’s been around here in the past, but this year, at least, the budget will prove to be a valuable tool.” Nicole waved away Jeff’s retort. “Anyway, one way or another I have to create one and, as you know, the process always starts with projected sales. Do you have a copy of last quarter’s results?” “Yes, right here somewhere,” Jeff said, shuffling papers around on his desk. “Got it!” he exclaimed, waving it gently as he pulled it from under a stack of other papers. “Now, what do you want to know exactly?” “Well, Andy thinks that since we have established a strong following both locally and in our new markets, we 1 ISSN 1940-204X Buns Bakery: Creating and Using a Master Budget Jason C. Porter University of Idaho Teresa Stephenson University of Wyoming can raise our prices slightly next year without a sharp drop in sales. He was thinking $6.00 for muffins, $5.25 for cookies, and $5.75 for bread. What do you think?” “I agree,” Jeff said eagerly. “I’ve been pushing that for years. Of course, I think that sales will drop some in the first quarter of next year. They always drop off a bit after the holidays anyway, but with the increase in sales price . . . I’d say a 20 percent drop from the fourth quarter results we have here.” He looked up questioningly and raised an eyebrow. Nicole frowned. “That sounds kind of high. Based on what I saw in the dairy industry, I was thinking the drop would only be about 10 percent.” Jeff looked a little uncomfortable and shuffled around in his chair. “Well, it’s a little different for a bakery. Our price is a little more elastic than dairy products. Besides, 20 percent is a more conservative estimate and in the past we wanted no surprises.” He looked at her and challenged, “Are you going to change that?” “Yeah, but we’ll be using this master budget to create a cash flow budget and pro forma financial statements to show our new investor. We need to look good, not bad.” Nicole frowned. She didn’t want to start making changes and enemies in her first few months. “I guess so. But, look—my bonus is tied to how well I meet my estimates. If we estimate low results and then go up . . .” Seeing the look on her face, he quickly changed direction. “Besides, Nicole, we are raising the prices. A 10 percent drop is normal after Christmas, but couple that with the increased prices, and 20 percent is reasonable.” Nicole frowned, and then sighed. She didn’t quite accept his reasoning, but it would be better to have him on her side until she understood the company politics a bit better. “Okay, Jeff. I’ll take your word for it. We’ll use 20 percent. After all, you’re the expert.” “You’ve got that right!” Jeff said, trying to hide his relief. He was obviously really counting on that bonus. He looked at a couple of sales reports and market projections on the desk in front of him. “After that, I think sales will grow steadily at about 5 percent a quarter with these new prices. Fourth-quarter sales will be high because of the holidays— let’s say 20 percent, instead of 5 percent, from the third to the fourth quarter. The first quarter of the following year will continue the 5 percent growth as though the holiday jump didn’t occur. And I’m not messing with those estimates. That’s really my best guess, given what I’ve seen in the past.” He looked up. “Does that give you all you need?” “Just a few more questions. Have you made any changes to the credit policy? The information I have from last year says that we make about 10 percent of our sales through our café and that we don’t sell to those customers on credit.” Jeff smiled. “Yep. But we do sell on credit to the business customers. If we didn’t, they’d definitely go somewhere else. So, we give our business customers a lot of leeway in paying us. It makes it a little hard on us, but it keeps them loyal. Anyway, we collect 30 percent of the credit sales within the current quarter, 45 percent in the following quarter, and 25 percent in the quarter after that. The good news is that we don’t have any bad debt. Our customers are mostly large chains with strong sales and even better reputations. Since they are large companies, they take their time paying small companies like us, but we get the money from all of them in the end.” “Then I have only two more questions. What were total sales during the third and fourth quarters of last year, and are we still collecting any of that money?” Jeff pulled up a file. “Total sales were $802,000 and $1,002,500, respectively, and we are still collecting quite a bit of that money based on our collection breakdown.” “I think that does it, then. If I’ve forgotten something, I’ll come back and bug you later. It’s more fun to interrupt you several times anyway. And you owe me one now.” MEETINg wITh ThE PRODUCTION DEPARTMENT Nicole sighed as she headed to her meeting with Phil Mainster, Buns’ head chef. She wasn’t sure about that large drop Jeff wanted her to use, but as the new member of the staff she wasn’t sure what she should do. Of course, she didn’t have much time to think about it now anyway. She had met Phil before, so she knew that it was going to be an interesting meeting. As she had suspected, she found Phil in the bakery instead of his office. “Phil,” she called as she hurried towards him, “did you forget our meeting?” “Me, forget?” Phil asked in a surprised voice. “I never forget anything!” Nicole had to chuckle at the large streak of flour across his face. “You said you wanted to see our production facility, and I’m ready to show it to you.” Nicole shook her head. “No, Phil. I didn’t say I wanted to see the production facility; I said I wanted to talk to you about the budget for next year.” “Oh, of course you did.” Phil’s round face had turned a deeper shade of pink. “Then why don’t we go to my office and talk?” Nicole sighed. “That’s a great idea, Phil.” As they sat down, Nicole asked her first question. “Okay, Phil, I need to know how much inventory we keep on hand.” “Well, we can’t keep much in the way of finished goods on hand. My cookies and bread would dry out if we kept IMA EDUCATIONAL CASE JOURNAL VOL. 2 , NO. 2 , ART. 3 JUNE 20092 them too long. I’d say that we normally keep only about two days’ worth of inventory on hand to avoid shipping issues or problems with the café.” “Okay, and you make your estimates based on a 90-day quarter?” Phil nodded impatiently. “Please, Nicole, don’t ask obvious questions.” “I’m sorry. Let’s talk about your pantry. You take care of purchasing too, don’t you?” “Yessirree. We decided it would be easier for me to run purchasing than to have a separate manager do it. After all, I do everything else around here.” “Well, we want it done right.” Phil chuckled. “I’ll have to remember that one. Martha will love it. Okay, let’s talk raw materials. Some days we have to produce a lot to meet our orders, so I normally try to keep 15 percent of the next quarter’s raw materials on hand at all times.” “Is that what we’ve got on hand now for the coming year?” “Of course. Jeff and I had already talked about the possibility of raising prices and his estimate of a 20 percent drop in demand, so I’m ready to go.” Nicole considered telling Phil that she was unsure the 20 percent drop would really materialize, but changed her mind. There would be time to get the extra ingredients ordered if sales only dropped 10 percent, and she didn’t want anyone to think she had caved in to peer pressure. “Good. Can you give me some estimates of how long it takes to make each package of cookies, bread, and muffins?” “Are you kidding? We don’t really move each item from start to finish. We do them in large batches, so I have no idea how long each final package takes.” Seeing Nicole’s frown, he quickly went on. “But, I can tell you that one of my mixers can mix together either 12 dozen cookies, 8 dozen muffins, or 4 loaves of bread in 15 minutes. The bakers then take another half an hour to get the dough ready and bake it.” “The batch sizes are the same for each product?” “Yep. I try to keep things as standard as possible. The packaging department is the slowest. They have to double wrap the cookies and muffins—once to keep them fresh and once in the fancy packages marketing came up with—so it takes 15 minutes to package either two one-dozen packages of cookies or two one-dozen packages of muffins. The bread is a little faster. In 15 minutes we can package about eight loaves of bread.” “Do you happen to know what we are paying each group of employees?” Phil grabbed a piece of paper. “We pay the mixers $7.50 an hour, the bakers $8.00 an hour, and the packers $6.50 an hour.” “Perfect. Then I just have one more question.” “Let me guess. You want a breakdown of ingredients for each item we bake.” “You must be psychic, Phil.” “No, I just remember being bugged about this by the last controller.” He handed Nicole a piece of paper with a table on it. “Here they all are. Just make sure you don’t let it out of the building! I don’t want my secret recipes to get out.” “Don’t worry. I’ll be careful.” Nicole glanced down at the price sheet. “Wow. I wish I could buy my groceries at these prices.” Phil chuckled. “So do I. You have to remember, though, IMA EDUCATIONAL CASE JOURNAL VOL. 2 , NO. 2 , ART. 3 JUNE 20093 Exhibit 1 Summary of Ingredients Cookies Muffins Bread Ingredients lbs./dozen price/lb. total lbs./dozen price/lb. total lbs./dozen price/lb. total Flour 0.5 $0.15 $0.08 0.5 $0.15 $0.08 3 $0.15 $0.45 Margarine 0.75 $0.25 $0.19 0.25 $0.25 $0.06 Sugar 1 $0.20 $0.20 0.5 $0.20 $0.10 0.25 $0.20 $0.05 Eggs (each) 2 $0.05 $0.10 2 $0.05 $0.10 Milk (per gallon) 0.10 $1.25 $0.13 0.25 $1.25 $0.31 Cocoa 0.25 $1.50 $0.38 Peanut Butter Chips 1 $0.75 $0.75 Mini Chocolate Chips 1 $0.75 $0.75 Shortening 0.25 $0.50 $0.13 Baking Packet* 1 $0.10 $0.10 1 $0.10 $0.10 1 $0.10 $0.10 $1.79 $1.31 $1.04 * The Baking Packet consists of ingredients too small to be purchased by the pound, so the bakery buys them in prepared packets. that we buy in bulk, lots and lots of bulk. That lets us get some great deals from our local vendors.” “I guess that makes sense. Thanks for taking time to see me.” “Just make sure you don’t leave without taking a cookie or two.” Phil held out a plate loaded with perfect, if two-day old, cookies. “If we don’t eat them, they go into the trash!” “My pleasure!” MEETINg wITh ThE ACCOUNTINg DEPARTMENT Nicole hurried back to her own office. She had a staff meeting in 15 minutes. She should be able to get most of the information she still needed from Sarah, since she wrote the checks. Even though Sarah only worked part-time, she’d been with the bakery from the beginning and seemed to know just about everything about the accounting system. Anything Sarah didn’t know, Bob, their new summer intern, would have found out for her by now. He was very good at digging up information once he was pointed in the right direction. “We thought you were going to stand us up,” Sarah said as Nicole hurried into the office. “Actually, we hoped you were,” Bob quipped. “We don’t want to get stuck doing the budget, so we hoped that you would forget to come.” “Don’t worry,” Nicole said with a sigh. “Andy wants me to take care of it personally. He seems to think it would be good for me to get to know the company or something. So, have you gathered all the information that I asked for?” “Of course,” Sarah said. “Where do you want us to start?” “Let’s start with our accounts payable.” “That’s me,” Bob said. “Most of our vendors require that we pay for everything within 30 days of making our purchase. That means that 85 percent of our purchases are paid for within the quarter they are made. And, before you ask, we ordered $210,984 worth of inventory during the last quarter last year, so we still owe 15 percent of that, or $31,648.” “Thanks, Bob, but I actually knew that last part. After all, it’s right there in the balance sheet.” “Oh, yeah,” Bob said turning pink. “I forgot about that.” Sarah laughed. “So, you calculated it by hand?” “Well, yeah. I wanted to be prepared for the meeting today.” “All right, you two,” said Nicole, jumping in before Sarah could pick on the young man any more. “Let’s move on to our overhead assumptions.” “Sure,” Sarah said. “Last year we allocated variable overhead at $1.50 for each direct labor hour. This year, I think that we’re going to need to increase that to $2.00 to cover increases in security fees, utility rates, and energy prices. We also spend about $160,000 a quarter in fixed overhead. Also, don’t forget that we usually use total direct labor hours to calculate a predetermined overhead rate when calculating the unit cost.” “Unit cost?” asked Bob. “Oh, wait,” he said nodding, “I remember. We have to include direct materials, direct labor, and manufacturing overhead to get the cost of producing each unit. Direct materials are calculated from the recipe and direct labor cost from the employee information that Phil gave you. But we need to multiply the number of hours it takes to make each product by the predetermined overhead rate so that we can figure a per-unit applied overhead amount. Sorry to interrupt.” “No problem.” Nicole nodded approvingly at the young intern while finishing up her notes. “Just one last question, Sarah. How much of that overhead is from depreciation?” “Eight percent of the fixed amount.” “Good. Bob, tell me about our sales costs.” “Well, we don’t really have that much in variable sales costs. We give a one percent commission to our sales staff.” “Is that based on profit or sales price?” Sarah asked. “Total sales price. Sorry, I forgot to mention that. The commission is paid both for business sales and sales in the café. Also, here’s the table of fixed selling and administrative expenses.” Exhibit 2 List of Selling and Administrative Expenses S&A Expense Cost/quarterd Advertising $ 40,000 Cleaning supplies 1,000 Janitorial service 6,000 Office staff salaries 25,000 Office supplies 3,000 Rent – Office 9,000 Sales salaries 35,000 Top management salaries 80,000 Utilities – Office 1,800 Total $200,800 Nicole took the paper. “Thanks. Okay, Sarah, tell me about our debt.” “Well, at the end of last year, we secured a $1,109,969 mortgage at 6 percent interest. Our payment each quarter is $20,000. Since it’s a mortgage, the calculations are kind of fun. Each payment requires us to pay a bunch of interest and a little bit of principal. To break up the $20,000 into the two parts, we have to multiply the current mortgage value by 6 percent and divide by 4. . .” IMA EDUCATIONAL CASE JOURNAL VOL. 2 , NO. 2 , ART. 3 JUNE 20094 “Divide by 4?” asked Bob. “Well, yeah, 6 percent is the annual rate. Since we make quarterly payments, we divide the annual rate by 4.” “Oh,” Bob said sheepishly. “I should have remembered that.” “Yes, you should have,” Nicole said with a smile. She was very pleased with how well Bob was progressing during his summer with the firm. Hiring an intern had been one of her first changes, and it seemed to be working out well. If the company continued to grow, maybe he could be hired full-time once he graduated in a couple of years. “Go ahead, Sarah.” “Right. So, our first payment will be made at the end of the upcoming quarter. We’ll end up paying $16,650 as interest and $3,350 in principal. This means that the value of the mortgage in the second quarter will be $1,106,619. That’s the original $1,109,969 minus the $3,350, Bob.” “Thanks, Sarah. I appreciate the help,” Bob retorted, rolling his eyes. “I appreciate it, too,” Nicole said. “If I remember right, we have to pay the $20,000 each quarter. Our contract prohibits us from paying any additional principal for the first three years.” Sarah nodded. “Yep. Kind of a bummer, but that was the only way we could get that 6 percent interest rate.” “Okay,” Nicole said. “The last thing is a recap of how we handle income taxes. I think that has pretty much stayed the same?” “It sure has,” Bob responded, rifling through a tax folder. “Our corporate tax rate is 30 percent and a portion of our estimated taxes must be paid each quarter to avoid late fees. Our policy is to pay 110 percent of the taxes that we owed last year over the course of the current year. Since we paid $15,000 last year, we will need to pay $16,500 this year.” “And we’ll pay that equally over the four quarters?” “Right. At the en