Designation: B 476 – 90 (Reapproved 1995)e1 An American National Standard
Standard Specification for
General Requirements for Wrought Precious Metal
Electrical Contact Materials 1
This standard is issued under the fixed designation B 476; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
This standard has been approved for use by agencies of the Department of Defense. Consult the DoD Index of Specifications and
Standards for the specific year of issue which has been adopted by the Department of Defense.
e1 NOTE—Section 17 was added editorially in June 1995.
1. Scope
1.1 This specification covers general requirements common
to wrought precious metal electrical contact alloy products in
the form of sheet, strip, wire, and rod. Unless otherwise
specified in the purchase order or in an individual specification,
these general requirements shall apply to wrought electrical
contact materials where indicated in the applicable product
specifications issued by ASTM.
1.2 In case of conflict, the requirements on the purchase
order, the individual specification, and this general specifica-
tion shall prevail in the sequence named.
1.3 The values stated in inch-pound units are to be regarded
as the standard. The metric equivalents of inch-pound units
may be approximate.
1.4 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use.
1.5 It is the responsibility of the user to become familiar
with all hazards including those identified in the appropriate
Material Safety Data Sheet for this product/material as pro-
vided by the manufacturer.
2. Referenced Documents
The following documents of the issue in effect, on the date
of material purchase, form a part of this specification to the
extent referenced herein:
2.1 ASTM Standards:
B 63 Test Method for Resistivity of Metallically Conduct-
ing Resistance and Contact Materials2
B 277 Test Method for Hardness of Electrical Contact
Materials2
E 3 Methods of Preparation of Metallographic Specimens3
E 8 Test Methods of Tension Testing of Metallic Materials3
E 29 Practice for Using Significant Digits in Test Data to
Determine Conformance with Specifications4
E 55 Practice for Sampling Wrought Nonferrous Metals and
Alloys for Determination of Chemical Composition5
E 112 Test Methods for Determining Average Grain Size3
3. Terminology
3.1 Definition:
3.1.1 lot—the quantity of material of the same type, size,
and finish produced at one time from the same cast or heat, and
heat treated in the same heat-treatment cycle.
4. Ordering Information
4.1 Orders for material to this specification shall include the
following information:
4.1.1 Designation and revision date of this specification.
4.1.1.1 If a revision date is not designated, the latest revision
should be used.
4.1.2 Designation and revision date of the applicable prod-
uct specification.
4.1.2.1 If a revision date is not designated, the latest revision
of the product specification should be used.
4.1.3 Description of material form,
4.1.4 Dimensions of the material,
4.1.5 Total quantity of each size,
4.1.6 Temper of the material (annealed, cold worked, etc.),
4.1.7 Temper test (hardness or tensile) (Section 10),
4.1.8 Special requirements (if any), and
4.1.9 Certification (Section 14).
4.2 Specify the following, if required:
4.2.1 Certificate of compliance of physical and chemical
requirement.
4.2.2 Test Data—Specify tests and analyses to be performed
and reported.
4.2.3 Special packaging, if required.
1 This specification is under the jurisdiction of ASTM Committee B-4 on
Metallic Materials for Thermostats and for Electrical Resistance, Heating, and
Contacts and is the direct responsibility of Subcommittee B04.02 on Electrical
Contact Materials.
Current edition approved May 25, 1990. Published July 1990. Originally
published as B476 –68. Last previous edition B476 – 85.
2 Annual Book of ASTM Standards, Vol 03.04.
3 Annual Book of ASTM Standards, Vol 03.01.
4 Annual Book of ASTM Standards, Vol 14.02.
5 Annual Book of ASTM Standards, Vol 03.05.
1
AMERICAN SOCIETY FOR TESTING AND MATERIALS
100 Barr Harbor Dr., West Conshohocken, PA 19428
Reprinted from the Annual Book of ASTM Standards. Copyright ASTM
NOTICE:¬This¬standard¬has¬either¬been¬superseded¬and¬replaced¬by¬a¬new¬version¬or
discontinued.¬Contact¬ASTM¬International¬(www.astm.org)¬for¬the¬latest¬information.
5. Materials and Manufacture
5.1 The raw material shall be of such quality and purity that
the finished product shall have the properties and characteris-
tics prescribed in the applicable product specification issued by
ASTM.
5.2 The product shall be produced by a combination of hot
or cold working operations. it shall be finished, unless other-
wise specified, by such cold working, annealing, or heat
treatment as may be necessary to meet the specified properties.
6. Dimensions and Permissible Variations
6.1 General—For the purpose of determining conformance
with the dimensional requirements prescribed in this specifi-
cation, any measured value outside the specified limiting
values for any dimension may be cause for rejection.
6.2 Tolerance tables to cover all forms of products can
become quite voluminous. For this reason, it is recommended
that tolerances be established and agreed upon between the
producer and user at the time of placing an order or an inquiry
for quotation of price and delivery. Refer to Section 16
(Supplementary Requirements). Details of form and tolerances
for products not covered by this specification, such as, the
types of materials listed below, and means of measurement,
should be established between producer and user.
6.2.1 Sawed products,
6.2.2 Square sheared products,
6.2.3 Flat wire, thickness, width and edge radius tolerances,
6.2.4 Edge rolled flat wire, thickness, width and corner
radius tolerances.
6.3 Wire and Rod:
6.3.1 The standard tolerances applied to the diameter of
wire and rod shall be as prescribed in Table 1.
6.3.2 The rod straightness and length tolerance shall be
those prescribed in Table 2.
6.4 Strip and Sheet—Supplied in the form of coils, flat
lengths or on spools.
6.4.1 The thickness tolerances shall be those prescribed in
Table 3.
6.4.2 The width standard tolerance for slit products shall be
those prescribed in Table 4.
6.4.3 The straightness (camber or edgewise curvature) tol-
erance for slit strip is prescribed in Table 4 also.
6.5 Flatness—The flatness of blanks, shims, circles, or
other forms should be negotiated between the manufacturer
and the purchaser. The following suggestion is to be used for
guidance only when the manufacturer and the purchaser
discuss flatness requirements. It is not a requirement of this
specification, unless agreed upon and made part of the pur-
chase order or request for quotation. The flatness of a flat form
shall be that the maximum deviation from the flat surface shall
be less than 1 % of the measurement distance specified for the
product, such as diameter for circles, length or width of blanks,
or any specific measurement length; that is, maximum of 0.20
in. (5.08 mm) deviation in any 20 in. (508 mm) length in any
direction.
7. Workmanship
7.1 Surfaces of all material furnished to this specification
shall be smooth, clean, and free from scratches, stains, rough
spots, slivers, laps, scale, pits, and any other injurious defects
within limits consistent with the best possible practice.
8. Sampling
8.1 Sampling—The portion size and selection of pieces
shall be as follows:
8.1.1 Chemical Analysis—Samples for chemical analysis
shall be taken and prepared in accordance with Practice E 55.
The minimum weight of the composite sample that is to be
divided into three equal parts shall be 6 g.
8.1.2 Physical Tests—For physical tests, a test specimen
shall be taken from each of four randomly selected individual
units of finished product from a lot. If the lot consists of less
than four units, a piece shall be taken from each individual unit.
9. Number of Tests and Retests
9.1 If any specimen tested shows a defective test method or
extraneous flaws, it may be discarded and another specimen
substituted.
9.2 If the chemical analysis fails to conform to the specified
limits, analysis shall be made on a new composite sample,
prepared from samples selected in accordance with Practice
E 55 or 8.1.2 after the physical tests have been performed. The
results of this retest shall comply with the specified require-
ments.
9.3 The required physical tests shall be performed on 2 of 4
of the pieces selected in accordance with 8.1.2.
9.3.1 If one of the two tests made to determine any of the
physical properties fails to meet a specified limit, this test shall
be repeated on each of the two remaining pieces selected in
accordance with 8.1.2 and the results of both of these tests shall
comply with the specified requirements.
9.4 In the case of micro hardness, the number of readings
shall not be less than 5 on each test specimen.
10. Test Methods
10.1 The properties enumerated in the applicable product
specification shall be determined in accordance with the
following: Test Methods B 63 and B 277, Methods E 3, E 8,
and E 112, and Practice E 55.
11. Significance of Numerical Limits
11.1 For purpose of determining compliance with the speci-
fied limits for requirements of the properties listed in the
following table, an observed value or a calculated value shall
be rounded as indicated in accordance with Practice E 29.
TABLE 1 Round Wire and Rod Diameter Tolerance
Diameter, in. (mm) Tolerance, 6, in. (mm)
Up to 0.010 (0.25), incl 0.0001 (0.002)
Over 0.010 to 0.020 (0.25 to 0.51), incl 0.0002 (0.005)
Over 0.020 to 0.030 (0.51 to 0.76), incl 0.0003 (0.008)
Over 0.030 to 0.040 (0.76 to 1.02), incl 0.0004 (0.010)
Over 0.040 to 0.187 (1.02 to 4.75), incl 0.0005 (0.013)
Over 0.187 to 0.250 (4.75 to 6.35), incl 0.001 (0.03)
Over 0.250 to 0.375 (6.35 to 9.52), incl 0.0015 (0.04)
Over 0.375 to 0.750 (9.52 to 19.0), incl 0.002 (0.05)
B 476
2
Property Unit
Rounded Unit
for Observed or
Calculated Value
Chemical compositon percent
Hardness
Knoop (100-g load unless other-
wise specified)
Vicker (specify load)
Rockwell (all scales, specify which)
Rockwell superficial (all scales,
specify which)
nearest unit on the last right
hand place of figure of
specified limit
Resistivity µV·cm
Tensile strength psi (MPa) nearest 1000 psi (nearest 10
MPa)
Yield Strength psi (MPa) nearest 1000 psi (nearest
10 MPa)
Elongation
Below 5 % percent nearest multiple of 0.5 %
5 % and over percent nearest 1 %
Grain size
Up to 0.055 mm incl. mm nearest multiple of 0.005
mm
Over 0.055 to 0.160, mm, incl. mm nearest 0.01 mm
12. Inspection
12.1 The manufacturer shall afford the inspector represent-
ing the purchaser, all reasonable facilities to satisfy him that the
material is being furnished in accordance with this specifica-
tion.
12.2 The manufacturer shall perform or have performed at
least these minimum tests to ensure conformance to this
specification:
12.2.1 Visual inspection at 13 for surface defects. All
material shall be visually free from structural defects, cracks,
seams, porosity, inclusions, segregation, and other defects
described in 7.1.
12.2.1.1 If during 13 visual inspection an area of injurious
defects is suspected, further inspection at 103 to 203 magni-
fication is recommended to try to ascertain if the area in
question is definitely defective as described in 7.1 and 12.2.1.
12.2.1.2 Although not required by the manufacturer, the
purchaser may inspect the four randomly selected individual
units chosen for physical tests in 8.1.2 for surface defects prior
to performing the physical tests. An inspection at 103 to 203
magnification can be performed to look for defects described in
7.1 and 12.2.1.
12.2.1.3 If during visual inspection an injurious defect is
suspected, a sample containing the defect may be mounted and
suitably polished and etched. The sample may then be exam-
ined at 503 magnification to determine if it meets the
requirements listed in 7.1 and in 12.2.1. In no case shall any
defect exceed 0.0005 in. (0.01 mm) in depth.
12.2.2 Hardness test or tension test can be applied, but not
both unless specified by user.
12.2.3 Dimensional inspections shall be made as required to
ensure conformance to tolerances specified.
12.2.4 Spectrographic or chemical analysis when required
by order
13. Rejection
13.1 Material that fails to conform to this specification will
be rejected, and the manufacturer shall be notified within 30
days after receipt of the material.
13.2 In the event of rejection, manufacturer and purchaser
shall maintain test data and samples for not less than 6 weeks
from the date of the test reports to resolve any disputed test
results.
14. Certification
14.1 When specified in the purchase order or contract, the
manufacturer’s or supplier’s certification shall be furnished to
the purchaser stating that samples representing each lot have
been manufactured, tested, and inspected in accordance with
this specification and the requirements have been met. When
specified in the purchase order or contract, a report of the test
results shall be furnished.
15. Packaging and Package Marking
15.1 The material shall be separated by size, composition,
and temper, and prepared for shipment in such a manner as to
ensure acceptance by common carrier for transportation and to
afford protection from the normal hazards of transportation.
15.2 Each shipping unit shall be legibly marked with the
purchase order number, metal or alloy designation, temper,
size, shape, gross and net weight, and name of supplier. The
specification number shall be shown when specified.
16. Supplementary Requirements
16.1 Special tolerances other than those specified herein
shall be as agreed upon by the manufacturer and purchaser.
16.2 Special requirements in analysis test procedures, toler-
ances, properties, and quality shall be as agreed upon between
manufacturer and purchaser.
TABLE 2 Round Rod Straightness and Length Tolerance
Length, ft (m)
Straightness Tolerances
Applicable to any longitudinal edge
Maximum Curvature (Depth of Arc; in. (mm))
Length Tolerances
Applicable only to full length pieces
Length Tolerances in. (mm)
Under 2 (0.6) 0.031 (0.78) 60.125 (3.18)
2 (0.6) and under 5 (1.5) 0.031 (0.78) in any 2-ft (0.6-m) portion of the total length. 60.125 (3.18)
5 (1.5) and under 10 (3.0) 0.125 (3.18) in any 5-ft (1.5-m) portion of the total length. 60.375 (9.52)
10 (3.0) and over 0.50 (12.7) in any 10-ft (3.0-m) portion of the total length. 60.500 (12.7)
TABLE 3 Strip and Sheet Thickness Tolerance for Widths to 8.00
in. (203 mm) Inclusive
Thickness, in (mm) ThicknessTolerance, 6, in. (mm)
Up to 0.004 (0.10), incl 0.0003 (0.008)
Over 0.004 to 0.006 (0.10 to 0.15), incl 0.0004 (0.010)
Over 0.006 to 0.009 (0.15 to 0.23), incl 0.0006 (0.015)
Over 0.009 to 0.013 (0.23 to 0.33), incl 0.0008 (0.020)
Over 0.013 to 0.017 (0.33 to 0.43), incl 0.0010 (0.025)
Over 0.017 to 0.021 (0.43 to 0.53), incl 0.0013 (0.033)
Over 0.021 to 0.026 (0.53 to 0.66), incl 0.0015 (0.038)
Over 0.026 to 0.050 (0.66 to 1.27), incl 0.002 (0.051)
Over 0.050 to 0.073 (1.27 to 1.85), incl 0.0025 (0.064)
Over 0.073 to 0.130 (1.85 to 3.30), incl 0.003 (0.076)
Over 0.130 to 0.188 (3.30 to 4.77), incl 0.0035 (0.089)
B 476
3
17. Keywords
17.1 contacts; electrical contact materials; wrought precious
metal
The American Society for Testing and Materials takes no position respecting the validity of any patent rights asserted in connection
with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such
patent rights, and the risk of infringement of such rights, are entirely their own responsibility.
This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and
if not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards
and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the responsible
technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should make your
views known to the ASTM Committee on Standards, 100 Barr Harbor Drive, West Conshohocken, PA 19428.
TABLE 4 Width and Edgewise Curvature Tolerances for Sheet and Strip, With Slit Edges
Width Tolerances in Inches (mm) Edgewise Curvature
Width Range
Slit Metal Thickness Range
Maximum Edgewise
Curvature (depth
of arc in any 6-ft (1.8-m)
portion of the
total length)
over 0.002 to
0.016 (0.051 to
0.406) incl
over 0.016 to
0.062 (0.406 to
1.57) incl
over 0.062 to
0.125 (1.57 to
3.18) incl
over 0.125 to
0.188 (3.18 to
4.78) incl
Shipped in
Rolls
in. (mm)
Shipped
Flat
in. (mm)
0.060 to 1.000 (1.52 to 25.4) incl 60.003 (0.076) 60.003 (0.076) 60.005 (0.127) 60.008 (0.203) 1.0 (25) 0.75 (19)
over 1.000 to 2.000 (25.4 to 50.8) incl 60.003 (0.076) 60.003 (0.076) 60.008 (0.203) 60.012 (0.305) 0.6 (15) 0.50 (13)
over 2.000 to 6.000 (50.8 to 152.4) incl 60.003 (0.076) 60.005 (0.127) 60.010 (0.254) 60.015 (0.381) 0.50 (13) 0.50 (13)
over 6.000 to 8.000 (152.4 to 203) incl 60.005 (0.127) 60.008 (0.203) 60.013 (0.330) 60.015 (0.381) 0.38 (9.7) 0.38 (9.7)
B 476
4
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