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AMECA 2009

AMECAListofAcceptablePlasticsforOpticalLensesandReflexReflectorsUsedonMotorVehiclesSpring2009FinalEditionJuly23,2009AutomotiveManufacturersEquipmentComplianceAgency,Inc.P.O.Box76960NationalCapitolStationWashington,D.C.20013-6960AutomotiveManufacturersEquipmentComplianceAgency,Inc.1025ConnecticutAvenue,NWSuite#1012WashingtonDC20036www.ameca.org1.STATUSThefollowingmaterialshavebeenacceptedbytheAutomotiveManufacturersEquipmentComplianceAgencyasmeetingthe3-yearweatheringtestofSAEJ576(asamendedin49CFR571.108S5.1.2)forplasticsusedinopticallensesandreflectorsusedonmotorvehicles.Noevaluationhasbeenmadeastothesuitabilityofindividualmaterialsforparticularautomotiveuses,ortothemanufacturingmethods.Youmustcontacttheresinorcoatingmanufacturertodeterminethebestmaterialforyourapplication.Everymanufacturerhasspecializedproductsfordifferentapplications,processingconditions,manufacturingequipment,lightsourcesandfinaluse.Pleaseusethemanufactureraddressesandwebsitesineachlistingformoreinformation.Thedevicemanufacturersmustensurethatthelensesmoldedfromacceptablematerialsmeetthecolorandplasticstabilitytestrequirementsforeachindividualdevice.2.LISTINGThematerialislistedbythemanufacturer'sname,tradenameandflowformulation,typeofresin,colornumberandcolor.3.MATERIALCOATINGSANDHAZEWhenthesematerialsareusedforstate/provincialregulatedlightingdevicelenses,theapplicablestate/provincialregulationsshallbemet.TheCode"Q"denotesmaterialthatmustbecoatedtopasstheweatheringtest.Thematerialmaybeusedforanydeviceafteritissocoated.TheCode"#"denotesmaterialwhichmustbecoatedtopassthe7%hazerequirementforuseinlensesofreflexreflectorsorinlensesinfrontofreflexreflectors.Thismaterialdoesnotneedtobecoatedtomeetthe30%hazerequirement.Thismaterialisacceptableforlightingequipmentrequiredby49CFR571.108S5.1.2whencoatedwiththepropercoating.ReflexreflectorsshallmeetthehazerequirementsofSAEJ576,JUL91,paragraph4.2.3.TheCode"$"denotesmaterialwithhazevaluesbetween7%and30%.Thismaterialisacceptableforlightingequipmentrequiredby49CFR571.108S5.1.2,butwhichcannotbeusedinlensesofreflexreflectorsorinlensesinfrontofreflexreflectors.ReflexreflectorsshallmeetthehazerequirementsofSAEJ576,paragraph4.2.3(under7%).TheCode"!"denotesamaterialthatdoesnotrequireacoatingtobeusedasaninnerlenswhenprotectedbyanouterlensdesignatedbyCode"#“TheCode“&”denotesamaterialwithunder7%hazewhencoatedbutunusablewhenuncoated.TheCode“@”denotesamaterialwithover7%hazewhencoatedbutunusablewhenuncoated.4.DISTRIBUTIONThislistisdistributedfreeonasemiannualbasisandissubjecttochangetwiceayear.Anyrevisedorpre-releaseeditionsmaybeobtainedbycontactingAMECA.5.DEFINITIONSCoating--Materialappliedtosurfaceofthelenstoimprovesomeaspectofperformance.Coatedmaterials--amaterialwhichhasacoatingappliedtothesurfaceofthefinishedsampletoimpartsomeprotectiveproperties.Coatingidentificationmeansamarkofthemanufacturer’sname,formulationdesignationnumber,andrecommendationsforapplication.Colorbleeding--themigrationofcoloroutofaplasticpartontothesurroundingsurface.Cracking--aseparationofadjacentsectionsofaplasticmaterialwithpenetrationintothespecimen.Crazing--anetworkofapparentfinecracksonorbeneaththesurfaceofmaterials.Delamination--aseparationofthelayersofamaterialincludingcoatings.HardCoat--1)CoatingwhichiscuredbyUVradiation.2)CoatingwhichprovidesadditionalresistancetoabrasionorscratchingwhichmaybecuredbythermallyorbyUVradiation.Maycontributetolongtermdurabilityofmaterial.NOTE:Bothdefinitionsarebeingused--pleaseverifytheintendedperformancewhendiscussinghardcoats.Haze--thecloudyorturbidappearanceofanotherwisetransparentspecimencausedbylightscatteredfromwithinthespecimenorfromitssurface.UV-protectiveCoat--Coatingdesignedtoprovideadditionalprotectionfromthesun'selectromagneticradiation,particularlythosewavelengthsintheUVbandwidth.Oftenusedonpolycarbonatesubstratestoimproveweatheringperformance.Polycarbonatesmustbecoatedforuseinorinfrontofreflexreflectors.Reflexreflectors--devicesusedonvehiclestogiveanindicationtoapproachingdriversusingreflectedlightfromthelampsoftheapproachingvehicle.Substrate--Basematerialtowhichallotherperformanceenhancingmaterialsareadded.UVradiation--Shortwavelength,highenergyradiationemittedbythesunorotherobject(HIDlamp).Wavelengthsbetween10and380nm.HIDLamp--HighIntensityDischargeLamp.Lampsproducelightbytheuseofastabilizedarc.LampscanproducesignificantUVradiationwhichmayrequirespecialmaterials.SeeSAEJ-16476.NOTEONCOLORThecolorslistedhavebeendeterminedtobeincompliancewithSAEJ-578usingtheASTME308-66methodforallthicknessesrequiredbyFMVSS108orinthicknesssspecifiedbytheresinmanufacturer(SAEJ576S4.1).NOTEVERYTHICKNESSINEVERYCOLORLISTEDWILLMEETSAEJ-578COORDINATESNOTEVERYMATERIALINEVERYCOLORWILLMEETJ578WITHLEDORILLUMINANTCLIGHTSOURCESCHECKWITHTHERESENMANUFACTURER’SCOLORSPECIALISTTheASTME308-66methodusesanilluminantAlightsourceenergizedto2856k.Ifyouuseanythingotherthananincandescentlightsourceat2856kyouMUSTverifythattheresultingcolormeetsthespecificationsofSAEJ-578foryourintendedthickness.Halogenlightsourcesat3200k,illuminantC(strobe)andLEDlightsourceswilldramaticallyalterthecoloroutput.Inaddition,somelightsourcesdonotemitcolororluminousfluxuniformly.MeasurementsshouldbemadetoverifythattheemittedlightusingyourintendedlightsourcemeetsthespecificationsofJ-578throughoutitsphotometricrange.7.NOTEONINNERLENSCOLORCombinationsofinnerandouterlenseswithvariouscolorsmaynotperformpredictably.Outputwillvarymarkedlywithdifferentlightsources.Checkwiththeresinmanufacturer’scolorspecialistwhenmakingselections8.NOTEON“EQUIVALENT”FORMULATIONS.Manycompanieshavedistributedmanufacturingfacilities,cooperativeagreementsorjointventures.Inordertolistafacilityoranothercompanythecompanywhichhasdonethethreeyearweatheringtestingmustsenddocumentationstatingthatthematerials,processesandendproductsareequivalentbetweenitselfandthenewapplicant.Duetoindustrycomplaints,theListofAcceptablePlasticshasrevisedthelistingtomoreaccuratelyreflectthetestdatafromvariousparentcompanies.Inaddition,ifthejointventureisterminatedorthemanufacturingfacilityissold,thesubsidiaryorjointcompanymustbeabletoprovideweatheringtestdataonitsown.Acompanycannolongerrelyontheparentcompanydataandprocessesiftheyhavenorelationshiptotheparentcompanywhoconductedtheoriginaltesting.9.NOTEONSAEJ-576FORMATTINGIn2003SAEreformattedJ576JUL91.Section2“References”wassplitintotwosections,Section2,ReferencesandSection3Definitions.Pleasechecktheformattingusedduringcommunicationandverifyyouarereferringtothesameedition.10.NOTEONSUBMITTINGFORADDITIONALCOLORSIfyouplantoaddanadditionalcolornumbertoyourlisting,pleaselisttheexistingcolorswhichhaveundergonethethreeyearweatheringthatareagreaterandlesserconcentration.ThecolorslistedMUSTbeinthesamecolorspace.SeeSAEJ576,JUL91Section4.111.NoteonFMVSS108RewritepublishedDecember4,2007.Weareincludingboththe2007editionofFMVSS108forplasticsandtherewrittenversion.Therearesomesignificantdifferences.Includingspecifyingadditionalthicknesses,colorrequirementsbeforeandaftertestingandothers.Ifyouhaveanyissueswiththeproposedchanges,pleasewritetotheaddressbelow.U.S.DepartmentofTransportationNHTSACorrespondenceUnit1200NewJerseyAvenue,SE,RoomW41-306Washington,D.C.20590FrequentlyAskedQuestionsQ1)Ifsomeoneelsehasweatheredapolycarbonate/PMMAmaterial,doIhavetoweathermypolycarbonate/PMMAmaterial?A)Yes,everycompany’smaterialstandsindependentlyfromwhatanothercompanyhasdone.Eachcoating,pigmentandadditivemustbetestedwitheachcompaniy’sownmaterial.Eachseparatematerialstandsaloneforweatheringperformanceunlessbracketedbymaterialsofhigherandlowerconcentrationsormolecularweights.Q2)IfsomeoneelsehasweatheredapigmentwithanotherplasticdoIhavetoweatherthepigmentwithmyplastic?A)Yes,everycompany’smaterialstandsindependentlyfromwhatanothercompanyhasdone.Eachcoating,pigmentandadditivemustbetestedwitheachcompaniy’sownmaterial.Eachseparatematerialstandsaloneforweatheringperformanceunlessbracketedbymaterialsofhigherandlowerconcentrationsormolecularweights.Q3)IfsomeoneelsehasweatheredacoatingdoIhavetoweathermymaterialwiththatcoating?A)Yes,everycompany’smaterialstandsindependentlyfromwhatanothercompanyhasdone.Eachcoating,pigmentandadditivemustbetestedwitheachcompaniy’sownmaterial.Eachseparatematerialstandsaloneforweatheringperformanceunlessbracketedbymaterialsofhigherandlowerconcentrationsormolecularweights.Q4)Testinglaboratoriestypicallyusea1-10numberingscaleaccordingtoASTMD660toindicatethedegreeofcrazing,crackingordelaminationassociatedwithweathering.WhatnumbericalvaluefromASTMD660isacceptableforlisting?A)FMVSS108doesnotrefertoanynumericalvaluesfromASTMD660.Thenumericalvaluesaredonebythetestlaboratoryformanufactureconvenience.FMVSS108Section5.1.2(a)referstoSAEJ-576whichsays:SAEJ576Section5.2.4APPEARANCE—Theexposedsampleswhencomparedwiththeunexposedcontrolsshallnotshowphysicalchangesaffectingperformancesuchascolorbleeding,delamination,crazing,orcracking.Inaddition,therewriteofFMVSS108states:S14.4.2.2.4.2Aftercompletionoftheoutdoorexposuretestmaterialsusedforheadlamplensesmustshownodeterioration.S14.4.2.2.4.3Aftercompletionoftheoutdoorexposuretestallmaterials,whencomparedwiththeunexposedcontrolsamples,mustnotshowphysicalchangesaffectingperformancesuchascolorbleeding,delamination,crazing,orcracking.Additionallymaterialsusedforreflexreflectorsandlensesusedinfrontofreflexreflectorsmustnotshowsurfacedeteriorationordimensionalchanges.Yourtestedsamplesmustnotshowanychangesaffectingperformance.Theonlyvaluewhichshowsnochangeisanumericalvalueof10.Q5)HowmanythicknessestoIhavetotest?A)FMVSS108Rewrite:S14.4.2.1.3Samplesmustbefurnishedinthicknessesof1.60.25mm,2.30.25mm,3.20.25mm,and6.40.25mm.Q6)Evenifit’sforacoating?A)Yes.Q7)Dothecolorsofthepigmentedmaterialhavetomeetthecolorcoordinatesforallthicknesses?A)Yes:S14.4.2.1.4Allsamplesmustconformtotheapplicablecolortestrequirementofthisstandardpriortotesting.Q8)Domaterialshavetomeetthecolorrequirementsbeforetesting?A)Yes:S14.4.2.1.4Allsamplesmustconformtotheapplicablecolortestrequirementofthisstandardpriortotesting.Q9)Whatabouttheplasticsusedinnon-FMVSSapplicationssuchasemergencyvehiclelightingwhichalsorequirethreeyearweathering?A)Yes,thosecanbelistedwithnon-standardcolorsaslongastheyareNOTusedonFMVSS108lightingdevices.TableofContentsARKEMAINC.ALTUGLASDIVISION.............................................................................1ARKEMAITALIAALTUGLASDIVISION........................................................................3ARKEMAKOREAALTUGLASDIVISION.......................................................................4ASAHICHEMICAL...........................................................................................................4BAYERMATERIALSCIENCEAG(EUROPE).................................................................6BAYERMATERIALSCIENCELLC(AMERICA)............................................................11BAYERMATERIALSCIENCELTD.(ASIAPACIFIC)....................................................18CHIMEICORPORATION..............................................................................................21DAESANMMACORP....................................................................................................22DAICELPOLYMERLTD................................................................................................22DIAPOLYACRYLATECO.,LTD....................................................................................23DOWBENELUXB.V......................................................................................................26DSMENGINEERINGPLASTICS...................................................................................27EVONIKCYROLLC,EVONIKRŐHM,EVONIKDEGUSSACHINA............................28IDEMITSUKOSANCO.,LTD........................................................................................30KURARAYCO.LTD.......................................................................................................32LGDOWPOLYCARBONATELTD...............................................................................35LGMMACORP..............................................................................................................36LUCITEINTERNATIONAL(U.K.)..................................................................................37MITSUBISHIENGINEERINGPLASTICSCORP...........................................................39MITSUBISHIRAYON.....................................................................................................41NANTONGRAYONCHEMICALCO.,LTD...................................................................45NIPPONSTEELCHEMICALCO.,LTD.........................................................................48PLASKOLITEINC..........................................................................................................48POLICARBONATOSDOBRASIL.................................................................................50QUINNPLASTICSGMBH..............................................................................................50RESARBRASDABAHIAS.A........................................................................................50SABICINNOVATIVEPLASTICSUSA..........................................................................51SABICINNOVATIVEPLASTICSAUSTRALIA.............................................................54SABICINNOVATIVEPLASTICSNAHSHACHINA......................................................57SABICINNOVATIVEPLASTICSSHANGHAICHINA...................................................60SABICINNOVATIVEPLASTICSEUROPE...................................................................63SABICINNOVATIVEPLASTICSJAPAN......................................................................66SABICINNOVATIVEPLASTICSKOREA.....................................................................69SABICINNOVATIVEPLASTICSSINGAPORE............................................................72SAMYANGCORPORATION.........................................................................................75SINGAPOREMETHYLMETHACRYLATEPTE.LTD...................................................76SUMITOMOCHEMICALCO.,LTD................................................................................76SUMITOMODOW..........................................................................................................78TEIJINCHEMICALS......................................................................................................78TEIJINPOLYCARBONATECHINA,LTD......................................................................81TEIJINPOLYCARBONATESINGAPORELTD............................................................83THAIPOLYCARBONATECO.,LTD.............................................................................86RESARBRASDABAHIAS.A........................................................................................88UNIGELPLASTICS........................................................................................................88UNITIKALTD.................................................................................................................90WISCOMENGINEERINGPLASTIC(WUXI)CO.LTD..................................................90INDEXOFCOMPANIESANDMATERIALS.................................................................91APPENDIXA:FEDERALSTANDARDANDNOTABLEINTERPRETATIONDOCUMENTSREGARDINGPLASTICS...............................................................................................93TRADENAMEANDMFR.FLOWFORMULATIONTYPEOFRESINNUMBERCOLOR-1-AMECASpring2009ListofAcceptablePlasticsforOpticalLensesandReflexReflectorsArkemaInc.ALTUGLASorPOLYMETHYLP2ClearAltuglasPLEXIGLASMETHACRYLATEUVA5ClearDivisionV(022)100ClearV(052)101Clearwww.arkemagroup.comV(052)I102ClearV(415)366Red(FormerlyV(811)461RedAtofinaV(811)UVA610RedChemicals,Inc.V(825)616RedAtoglasV(825)T659RedDivision)V(825)TP756RedV(826)868RedV(920)908RedV(920)T957RedHT(121)1101Red1108Red1118Red1175Red18008Red18016Red18035Red18036Red18037Red18039Red18040Red18042Red18043Red18044Red18046Red18047Red18048Red18134Red18152Red18165Red18166Red18175Red18176Red18181Red18205Red18210Red18213Red18227Red18228Red18229Red18236Red18241Red18242Red18244Red18249Red18250Red18254Red18287Red883Yellow885Yellow937Yellow938YellowTRADENAMEANDMFR.FLOWFORMULATIONTYPEOFRESINNUMBERCOLOR-2-AMECASpring2009ListofAcceptablePlasticsforOpticalLensesandReflexReflectorsArkemaInc.ALTUGLASorPOLYMETHYL951YellowAltuglasDivisionPLEXIGLASMETHACRYLATE28019YellowV(022)28020Yellowwww.arkemagroup.comV(052)28021YellowV(052)I28029Yellow(FormerlyV(415)28033YellowAtofinaV(811)28039YellowChemicals,Inc.V(811)UVA28040YellowAtoglasV(825)28041YellowDivision)V(825)T28042YellowV(825)TP28043YellowV(826)28044YellowV(920)28090YellowV(920)T28107YellowHT(121)28152Yellow28154Yellow28161Yellow28162Yellow28163Yellow28198Yellow

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