首页 内壁喷丸处理对TP304H耐热钢锅炉管抗水蒸汽氧化性能的影响[1]

内壁喷丸处理对TP304H耐热钢锅炉管抗水蒸汽氧化性能的影响[1]

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内壁喷丸处理对TP304H耐热钢锅炉管抗水蒸汽氧化性能的影响[1] i 32 � i 2 ^ Vol.32 No.2 2012 Q 4 : Journal of Chinese Society for Corrosion and Protection Apr. 2012 X3��2�G~� *m/Bv!| TP304H )3� "��:a1 W�O,yZL opl 1,2 f j 2 img 2 knh 1 1. |qX}4)�&r$ '1 o52\k��� ^I 250061�2. |qn"��6 ^I 250002 ^ X : l|)� �+s'!ay...

内壁喷丸处理对TP304H耐热钢锅炉管抗水蒸汽氧化性能的影响[1]
i 32 � i 2 ^ Vol.32 No.2 2012 Q 4 : Journal of Chinese Society for Corrosion and Protection Apr. 2012 X3��2�G~� *m/Bv!| TP304H )3� "��:a1 W�O,yZL opl 1,2 f j 2 img 2 knh 1 1. |qX}4)�&r$ '1 o52\k��� ^I 250061�2. |qn"��6 ^I 250002 ^ X : l|)� �+s'!ay�WL=6�0b'ÆA� JZSv' Cr g)<�y[�C� Cr �L8� �w : TP304H U= 6�0 �Kg �L b�� � : TG174 EIp7% : A E_n� : 1005–4537 2012�02–0137–04 1 2T TP304H ���Z-�"'-�I��vN} b3( v��'j..b�I8qb*<�I> qb*�)��CbÆKvN}Wl-rB� Cr b ÆK7 ℄��I�JdN}W _�ÆKvM�\ Ym [1∼3] �TP304H �b8qbU>qb*K$� �rBlqb�7ÆKRq#�97C Fe bÆKR �Pv Fe3O4 C℄� K7C Fe-Crfx�q#�& d ��gb�� �97 Fe3O4 w0K7fx �s;bHTS=�{|�s +�s;�w=� ÆK7b�4 [4,5] ��4bÆK7��D^pWbX yX�*ebY1;6 h�Jfb-r+{? BB*eb8q!Z�%��4bÆKROS&J fFwf3W zf3W1jBBF��;mU5M q*KbÆK7�4OSBB��~RVb[p� S� Tqbb lGC 2011 - Æ�D�5℄��R9�YQ;$G z�40 : 2011-01-18 e`�� : 9FQ�J�1969 R���!�-�����hE�K ?Se` : 2��E–mail�tianxuelei@sdu.edu.cn �Iw � 7474 h C�o*e zK$ÆKCu t&'9�S� 2 6U~ ��(' TP304H �bK|B�C (mass%)�C 0.07 Cr 19.00 Ni 9.05 Mn 0.85 Si 0.50 S 0.02 P 0.03 /%C Fe�5'Æd�! Tqbb�Iw .9I u6jbe6IuC 570� ∼580� .K*eb$ I��#.9e6Iu�7 50 � �Q*eb$I C 620 � ∼630 ��� `qb* ` � 7474 h C FTqb*K$b XRD 7[�FT<*b K$ÆK7WQh6H Fe3O4 < Fe2O3 T<*b K$ÆK7�� \ÆH�ibV/b�~� ÆK 7W℄�RaC (FeCr)3O4 < Cr2O3�~ÆK7Yb 138 W2��0�F|� 32�138 W2��0�F|� 32�138 W2��0�F|� 32� Fig.1 Inner surface of reheater tubes after 7474 h service in the boiler at 620 � ∼630 � 30 40 50 60 70 80 90 100 2 / o With shot peening Without shot peening Fe 2 O 3 Fe 3 O 4 Cr 2 O 3 (FeCr) 3 O 4 I n t e n s i t y / a . u . Fig.2 XRD pattern on the inner surface of reheater tubes after 7474 h exposures in the boiler V/W I��/a γ �9 O+p�#�b5�/ a α�{�p%�S γ 0 α Ogb#�C 1:1.4� 3.3 V�txq(M'�u��H 7 3 C�I>qb*K$ÆKCbr7�FT qb*K$ÆKCbBu7CFTrP��V�N+xd[ �(� z- Fe-Cr ?t Fe 0 Cr �x"u Fig.3 SEM images of inner surface of reheater tubes af- ter service for 7474 h without (a) and with (b) shot peening b<*�$dÆKCRaiB<�ÆKvMb[� �!�Cr b�x℄�38xs��xs�v� Tqb*�K( ;rB&� Cr bY�ÆK7�)- Cr b�"�x �ÆKbG℄rB&� Cr bÆK7 ~� Cr ÆK 7z� �e�x�+p:bh�j' R~M� U�"ÆKb�� 4.2 .A\}&8>Ko{=��V�N+xd[ TP304H���Z�N+b��/� � Ms I u�}ut$v&r ��,5�/a&��'5 �/bP_& \[38W&r� TP304H W=� 5�/ pCut>qx8T �VKx�b�Z[ ��w [14,15] �z-mH..�'b TP304H �8q bU>qb* �Iu��k- 650� &rCb \AiP� �8EW℄��RÆ8E [14] �Q ��*b �Iu g- 650 �� T<,b5� /�pT��5�/bT�z,���/�b�Æ KvMbj'/^�� 1�Cr � α-Fe Wb�x#� γ-FeW� Crb�x3%a�,�� 2�9x�0b 2 ^ 8EPf : L%U=K�{ TP304H Gr�//+��Kg�LwN %e 1392 ^ 8EPf : L%U=K�{ TP304H Gr�//+��Kg�LwN %e 1392 ^ 8EPf : L%U=K�{ TP304H Gr�//+��Kg�LwN %e 139 Fig.4 Cross-sectional images and the corresponding elemental line scans of the inner surface of reheater tubes without (a, c) and with (b, d) shot peening 5�/,"&�|bxsaM. V>L�.� TP304H Hs�00, Le�MxO#(m7d); [J]. Y4 3�H , 2003, 23(3): 171-174) [11] Sato T, Fukuda Y, Mitsuhara K, et al. The practical ap- plication and long-term experience of new heat resistant steels to large scale USC boiler [A]. Viswanathan R, Gandy D, Coleman K. Proceedings from the Fourth International Conference on Advances in Materials Technology for Fossil Power Plants[C]. Hilton Head Island: ASM International, 140 W2��0�F|� 32�140 W2��0�F|� 32�140 W2��0�F|� 32� 2004: 177-190 [12] Yusuke M, Akira T, Mikihito S, et al. Steam-oxidation re- sistance of shot blasted stainless steel tubing after 10-year service [J]. NKK Tech. Rev., 1996, 75: 1-10 [13] Peng X, Yan J, Zhou Y, et al. Effect of grain refinement on the resistance of 304 stainless steel to breakaway oxidation in wet air [J]. Acta Mater., 2005, 53(19): 5079-5088 [14] Wang M, Guo H Z. Study on fine-grained of bulk 1Cr18Ni9Ti austenitic steel[J]. Hot Work. Technol., 2008, 37(20): 24-26 (??, 1AI. Y�* 1Cr18Ni9Ti ��1/z�dz XM �� [J]. sd!!��2008, 37(20): 24-26) [15] Lo K H, Shek C H, Lai J K L. Recent development in stainless steel [J]. Mater. Sci. Eng., 2009, R65: 39-104 EFFECT OF SHOT PEENING TREATMENT ON STEAM OXIDATION RESISTANCE OF TP304H REHEATER TUBE YUE Zengwu1,2, FU Min2, LI Xingeng2, TIAN Xuelei1 1. Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials Ministry of Education, Shandong University, Jinan 250061; 2. Shandong Electric Power Research Institute, Jinan 250002 Abstract: The inner surfaces of TP304H reheater tubes with and without shot peening were examined using scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD) after 7474 h service at high temperature. The results showed that the shot peening treatment greatly increased the oxidation resistance of the TP304H tubes by dramatically decreasing the growth rate while increasing the adhesion of the oxide scale formed. The microstructural characterization also indicated that the shot peening treatment converted the oxide scale formed on the tubes from double layers being composed of an outer layer of iron oxides into single Cr-rich layer. It is proposed that the shot peening induces severe deformation of the tube inner surface and leads to grain refinement and martensite generation of the steel, both of which promotes Cr diffusivity to the surface and thus the formation of the Cr-rich oxide layer during the exposure of the tubes at high temperature. Key words: TP304H, shot peening, martensite, steam, oxidation
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