HowtouseSmartActiveParts_revJ

1 HHooww ttoo uussee SSmmaarrtt AAccttiivvee PPaarrttss 2 CONTENTS Section 1 Overview 8 1-1 What are Smart Active Parts? 1-2 Features of Smart Active Parts Section 2 Procedures For Using Smart Active Parts 9 2-1 List of Smart Active Parts 2-2 How to Use Smart Active Parts 2-3 Connection to PLC 2-4 More Information on Smart Active Parts Section 3 Precautions When Using Smart Active Parts 18 3-1 Operation Environment 3-2 Precautions when Using Smart Active Parts Section 4 Editing Smart Active Parts 19 8 8 9 11 16 17 18 18 3 Revision History DATE PAGE CONTENTS April 25,2003 All Original Production May 27, 2003 8 Addition of information related to the communications setting All Name defined as Device Library has been changed to Smart Active Parts. 6, 7 Images of NS-Designer changed July 23, 2003 10 Addition of information related to connection between NS Hardware and PLC. August 4, 2003 71 and onwards Addition of information related to Inverter (3G3MV-PDRT2 and 3G3RV-PDRT2). July, 2003 All New Smart Active Parts added. All Smart Active Parts reference manual moved to individual manual files. February, 2005 The following Smart Active Parts are added. Motion, Inverter, Servo and T/C Smart Active Parts are enhanced (Ver.6.) Temperature Controller Smart Active Parts for DeviceNet connection and Serial connection (NewE5CN/AN/E) are added. Profibus Smart Active Parts are added. November, 2005 All All of the existing Smart Active Parts with the following new ones are included in CX-Designer. Temperature Controller CJ1W-TC Smart Active Parts are added. Sensor E3X Smart Active Parts for DeviceNet connection are added. Wireless Terminal WT30 Smart Active Parts for serial connection are added. CP1H Smart Active Parts are added. The images of the interface are changed to CX-Designer 4 Notice OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual. The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property. OMRON Product References All OMRON products are capitalized in this manual. The word "Unit" is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product. The abbreviation "Ch," which appears in some displays and on some OMRON products, often means "word" and is abbreviated "Wd" in documentation in this sense. The abbreviation "PLC" means Programmable Controller. The abbreviation “host” means a controller, such as an IBM PC/AT or compatible computer, that controls a PT (Programmable Terminal). Visual Aids The following headings appear in the left column of the manual to help you locate different types of information. Note Indicates information of particular interest for efficient and convenient operation of the product. Reference Indicates supplementary information on related topics that may be of interest to the user. 1, 2, 3... 1. Indicates lists of one sort or another, such as procedures, checklists, etc. CS1G-CPU@@-VI Boxes in model numbers indicate variable characters. For example, "CS1G-CPU@@-EV1" indicates the following models: CS1G-CPU42-EV1, CS1G-CPU43-EV1, CS1G-CPU44-EV1, and CS1G-CPU45-EV1. © OMRON, 2004 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication. 5 Introduction This manual explains Smart Active Parts in general. After reading this document you know what Smart Active Parts are and how you can use them with the NS. • Intended Audience This manual is intended for the following personnel, who must also have knowledge of electrical systems (an electrical engineer or the equivalent). • Personnel in charge of introducing FA systems into production facilities. • Personnel in charge of designing FA systems. • Personnel in charge of installing and connecting FA systems. • Personnel in charge of managing FA systems and facilities. • General Precautions • The user must operate the product according to the performance specifications described in the operation manuals. • Do not use the PT touch switch input functions for applications where danger to human life or serious property damage is possible, or for emergency switch applications. • Before using the product under conditions which are not described in the manual or applying the product to nuclear control systems, railroad systems, aviation systems, vehicles, combustion systems, medical equipment, amusement machines, safety equipment, and other systems, machines and equipment that may have a serious influence on lives and property if used improperly, consult your OMRON representative. • Make sure that the ratings and performance characteristics of the product are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment with double safety mechanisms. • This manual provides information for connecting and setting up an NS-series PT. Be sure to read this manual before attempting to use the PT and keep this manual close at hand for reference during installation and operation. • Safety Precautions Do not attempt to take the Unit apart and do not touch any internal parts while the power is being supplied. Doing either of these may result in electrical shock. 6 • Operating Environment Precautions 1. Do not install the Unit in the following places: • Locations subject to direct sunlight • Locations subject to temperatures or humidity outside the range specified in the specifications • Locations subject to condensation as the result of severe changes in temperature • Locations subject to corrosive or flammable gases • Locations subject to dust (especially iron dust) or salts • Locations subject to exposure to water, oil, or chemicals • Locations subject to shock or vibration 2. Take appropriate and sufficient countermeasures when installing systems in the following locations: • Locations subject to static electricity or other forms of noise • Locations subject to strong electromagnetic fields • Locations subject to possible exposure to radioactivity • Locations close to power supplies • Application Precautions 1. When unpacking the Units, check carefully for any external scratches or other damage. Also, shake the Units gently and check for any abnormal sound. 2. The mounting panel must be between 1.6 and 4.8 mm thick. Tighten the Mounting Brackets evenly to a torque of between 0.5 and 0.6 N�m to maintain water and dust resistance. Make sure the panel is not dirty or warped and that it is strong enough to hold the Units. 3. Do not let metal particles enter the Units when preparing the panel. 4. If conformance to EC Directives (Low Voltage Directive) is required, use reinforced insulation for the power supplies. 5. Do not connect an AC power supply to the power terminals. 6. Use a DC power supply with minimal fluctuation voltage. Rated power supply voltage: 24 VDC (Allowable range: 20.4 to 27.6 VDC) Capacity: 25 W min. (NS5: 15 W min.) 7. Do not perform a dielectric voltage test. 8. Use a twisted-pair cable with a cross-sectional area of at least 2 mm2 to connect to the power terminals and always use M3.5 crimp terminals. Tighten the terminal screws to a torque of 0.8 N�m. Make sure the screws are properly tightened. 9. Ground the Unit correctly to prevent operational errors caused by noise. 10. Do not touch the surface of the circuit board or the components mounted on it with your bare hands. Discharge any static electricity from your body before handling the board. 11. Confirm that the current capacity of the connected device is 250 mA or less before using the 5-V power supply from pin 6 of the serial port A, B connectors. The 5-V output of the PT is 250 mA max. at 5 V �5%. 12. Turn OFF the power supply before connecting or disconnecting cables. 13. Always tighten the connector screws after connecting communications cables. 14. The maximum tensile load for cables is 30 N. Do not apply loads greater than this. 15. Confirm the safety of the system before turning ON or OFF the power supply or before pressing the reset button. 16. The whole system may stop depending on how the power supply is turned ON or OFF. Turn ON or OFF the power supply according to the specified procedure. 17. Start actual system application only after sufficiently checking screen data. macros, and the operation of the program in the PC (host). 18. Always reset the power supply after changing switch settings. 19. After changing the settings of the DIP switch, always turn the power supply OFF and ON or reset the PT. 20. Do not perform the following operations while the Memory Card is being accessed: • Turning OFF the power supply to the PT • Pressing the PT’s reset switch • Removing the Memory Card • Always following the specified procedure when removing the Memory Card. 7 21. Do not press the touch switch with a force greater than 30 N. 22. Confirm the safety of the system before pressing touch switches. 23. Do not accidentally press touch switches when the backlight is not lit or when the display does not appear. 24. Signals from the touch switches may not be input if the switches are pressed consecutively at high speed. Confirm each input before proceeding to the next one. 25. Do not press any button on the screen while holding down a JOG operation button. JOG may continue running even when releasing the JOG button. 26. Before initializing screen data, confirm that existing data is backed up at the CX-Designer. 27. When changing the password with the system menu, do not reset or turn OFF the power supply until writing is finished (i.e., until the Write Button returns to its original condition). It may become impossible to manipulate screens if the password is not set correctly. 28. When using the device monitor, confirm the safety of the system before performing the following operations. • Changing monitor data • Changing operation modes • Forced setting or resetting • Changing present values or set values 29. Do not use benzene, paint thinner, or other volatile solvents, and do not use chemically treated cloths. 30. Dispose of any battery that has been dropped on the floor or otherwise subjected to excessive shock. 31. Do not attempt to disassemble, repair, or modify the Unit in any way. 32. Dispose of the Units and batteries according to local ordinances as they apply. 33. To ensure system safety, incorporate a program that periodically calls PT operation bits from the host side to check that the PT is properly operating. 34. Do not connect an USB connector to any device that is not applicable. 35. Before connecting an USB connector to a device, make sure that the device is free of damage. 36. When mounting the Battery, be sure to use the correct Battery and mount it correctly. 8 1-1 What are Smart Active Parts? Smart Active Parts are generic name of OMRON unique visual components that are able to show information direct from devices in the field. Also they can contain useful functions from simple maintenance and error checking up to changing device settings. Many Omron products come with Smart Active Parts, which allow you to easily use the functions of the product by just drag and drop a Smart Active Part from a library. The Smart Active Parts have communication functions inside, so it is very easy to use them as you only have to configure a few communication settings, like the network and node address. 1-2 Features of Smart Active Parts Smart Active Parts have the following features. ! Smart Active Parts have communication functions so that no communication programs are required (Programless communication) to communicate with units (Temperature Controller, NC Unit, DRT2 etc…). ! All communication addresses for the Smart Active Parts are automatically set. You only have to specify Match No. or Unit No. of the destination device. ! The Smart Active Parts use special memory that is automatically assigned. This means that the user memory is not affected and still available for your project. ! Setting/monitor screens for NC and DRT2 can be created simply by combining Smart Active Parts so that they work like the dedicated tools, such as CX-Position and Configurator. Example: Smart Active Parts for NC Unit Direct Operation Section 1 Overview 9 2.1 List of Smart Active Parts The following Smart Active Parts are installed in CX-Designer Ver1. 1. Device Net Models integrated in one Smart Active Parts.DRT2 maintenance/Status info, IN/OUT Info. Etc. 2. PLC CS/CJ, CS1E and CP1H CPU unit: Error Log Monitor, CS1D Online exchange button, Online Battery change button. 3. Inverter Rotation Speed/Monitoring Output Frequency, Other Parameter Settings. Etc 4. Servo (R88D-WT, R7D-AP)- using new SCU/SCB board. PV Monitor, Parameter settings, Error Display, Driver info Display, I/O Status Monitor etc. 5. Process Controller LCB_LCU 6. Motion MC/MCH Unit: JOG Running, Search Zero position, Program running, Error Display, I/O Status Monitor, PV Monitor etc NC /NCF Unit: JOG Running, Direct Running, Memory Running, (Only NC), Error Display, I/O Status Monitor, PV Monitor etc. 7. Temperature Controller (E5[]R,E5ZN,E5[]N, E5CN and CJ1W-TC)- Direct Connection with NS. Run Monitor, PID Settings, SP settings, Alarm Settings, Input correction settings etc. 8. Communication Unit Communication Status Display(Error Monitor), Port Settings etc. 9. Profibus Profibus Network Status Slaves + Diagnostics, Profibus Network Status Slaves, Slave Status, etc… 10. Sensor E3X/DeviceNet connection 11. Wireless Terminal WT30/Serial Connection Also includes the previous Smart Active Parts which are in Ver5.0 or earlier. 1. CJ1M Functions for Built-in Input Setting, Origin Search and Origin Return 2. DRT2 ID16/ID16S/ID08/ID08C/HD16C/OD16/OD08/OD08C 3. DeviceNet, E5ZN PID Setting, Commands, SP Setting, Setting Area 0, and Front Panel Network Monitor Section 2 Procedures For Using Smart Active Parts 10 4. CLK Network Status Monitor and DeviceNet Status Monitor 5. NC Unit Direct Operation, JOG Operation, Origin Search, Origin Return, Teach, Changing Present Value, and Input Data Screens 11 2.2 How to Use Smart Active Parts Using Smart Active Parts in your project is very easy. The procedure for pasting Smart Active Parts is as follows. 1. Using Smart Active Parts Select Tools-Library on the tool-bar (shown on the left). Or, you can also select Library by right clicking on the screen (shown on the right). 2. Selecting the desired Smart Active Parts (1) When you select Library, the following Library dialog window will appear. 12 (2) When you select folders and subfolders (library-SAP-SmartActiveParts_E) from in the pull-down menu, the Smart Active Parts installed in the CX-Designer will appear. (3) Select the desired device folder under the SmartActiveParts folder, the Smart Active Parts related to the device will be displayed in a hierarchical structure. Click on a desired Smart Active Parts title to preview the Smart Active Parts. The title of the selected Smart Active Parts will be shown below it. List of the Smart Active Parts related to devices Title of Smart Active Parts 13 3. Pasting Smart Active Parts on the screen To have Smart Active Parts on the screen, drag the Smart Active Parts on preview from the library window and drop them onto the CX-Designer screen. The following Host Selection window will appear. Press OK. 4. Communication settings If you double click the Smart Active Parts after pasting them on the screen, the Smart Active Parts Communication Setting dialog window will appear. 1 2 3 3 14 Below we explain each communication setting. No. Item Details 1 Destination port name of commands Selects the port name of PT connected to the PLC 2 Destination Unit No. Sets Unit No. or Match No., such as NC Unit * Make sure that the number is 16 or higher for CPU Bus unit and 32 or higher for Special I/O unit. The input method of Destination Unit No. is depend on the unit. The information on the method is shown in the dialog box. 3 DeviceNet Slave Address Check if the selected Smart Active Parts is for a DeviceNet Slave, then set this address. This field is dynamic according to the Smart Active Part. If you use a Smart Active Part for serial connection then it will display the settings for that connection. Example of communication settings for Temperature Controller SAP 15 Below is an example of a configuration for a DeviceNet Slave Smart Active Part. As you can see the NS is connected serially from Port A to the PLC. The Unit Number of the DeviceNet Master (ex. DRM21) is 1 (Offset 16 + 1 = 17). The DeviceNet Slave Address is 5. Note: When you use a Serial Communication Unit (SCUxx) to connect to serial devices, then the Destination Unit Number does not need an offset. Please see the Device Specific Smart Active Parts manuals for more info. 16 2-3 Connection to PLC Smart Active Parts work only with the CJ and CS PLC Series of Omron. Below you see a picture of the settings when the NS is connected serially to the PLC. Note that the “NT/PC Link Max.” setting is set to 1. This is needed when you use Smart Active Parts. Ensure the following: • Speed matches with the one defined in the NS Project. Remember that: - Standard is 38400 Baud - High-Speed is 115200 Baud • Mode must be NT Link (1:N) • NT/PC Link Max needs to be 1 or Higher. Refer to Section 3-2 Precautions When Using Smart Active Parts for some important information when using Smart Active Parts. Refer to Section 3 Editing Smart Active Parts when you want to change the look & feel of Sm