加工 机器说明书

加工 机器说明书 机器说明书(范文) 摘要:用途:(?)Usage: 本机是使用PE、PP、PC等原料用一步法即由原料直制得瓶子的高效设备。能生产具有高瓶颈精度的高档容器。广泛用于制造医药、食品、化妆品及化工等行业的包装用品瓶。This machine is a kind of highly efficient equipment used for producing bottles directly with PE, PP, PC etc. Since it can produce top grade containers with high precision neck, the machine is widely used to produce bottles in medicine, food, cosmetic and chemical industry etc. 特点:(?) Characteristic 瓶颈采用高压注射成型，制品除可获得高的瓶口、瓶颈和螺纹精度外，还具有规格均一，外 表 关于同志近三年现实表现材料材料类招标技术评分表图表与交易pdf视力表打印pdf用图表说话 pdf 光洁等特点。The bottle neck is made through high pressure injection molding. The product not only can be made with the precision of high bottle mouth, neck and screw thread, but also with such characters as even specification and smooth surface etc. 目 录catalogue 概述?. Summary 技术特性参数?. Parameter of Technical Characteristic 机器构造 ?. Machine Construction 使用和维护?. Operation and Maintenance 机器的运输和安装?.Transportation and Installation of the Machine 附图?. Accompanying Diagram 一(概 述?. Summary 用途:(?)Usage: 本机是使用PE、PP、PC等原料用一步法即由原料直制得瓶子的高效设备。能生产具有高瓶颈精度的高档容器。广泛用于制造医药、食品、化妆品及化工等行业的包装用品瓶。This machine is a kind of highly efficient equipment used for producing bottles directly with PE, PP, PC etc. Since it can produce top grade containers with high precision neck, the machine is widely used to produce bottles in medicine, food, cosmetic and chemical industry etc. 特点:(?) Characteristic 瓶颈采用高压注射成型，制品除可获得高的瓶口、瓶颈和螺纹精度外，还具有规格均一，外表光洁等特点。The bottle neck is made through high pressure injection molding. The product not only can be made with the precision of high bottle mouth, neck and screw thread, but also with such characters as even specification and smooth surface etc. 采用比例压力、流量控制。高压锁模采用蓄能器保压， 提高生产力减少能耗。 Adopt proportional pressure and flowrate-control. High pressure clamping takes advantage of accumulator to maintain certain pressure, so the prolificacy will increase and the energy consumption will reduce. 水平三工位回转装置。较大的回转工作台，达到一模多腔的目的，使机器具有高的生产效率。Three horizontal station lifting finder. Large lifting finder bench enables multi-cavity mould available and high efficiency will be achieved. 在电控及气动系统中 设计 领导形象设计圆作业设计ao工艺污水处理厂设计附属工程施工组织设计清扫机器人结构设计 预留了瓶底抽插芯动作，只要适当增加附件就可使用三片模具，成型具有较深底凹的制品。 The pulling/inserting core motion against the bottom of the bottle is designed in advance in the electric control and pneumatic systems. So, three piece mold may be used if only proper accessories are added. The completed product will be concave in the bottom. 具有低压模具保护系统，芯棒脱模检测的电气保护系统和安全操作保护系统。It has low pressure mold protection system, electric protection system for inspecting bar draft and safely performing protection system. 在机器、液压、电控、气动上，多处设有可调环节，以满足不同制品的工艺要求。The adjust parts in machine, hydraulic pressure, electric control and pneumatic control may meet various products’ workmanship requirements. 瓶口平整、易密封，无浇口废料，外观光洁。加工后，制品不需修整。The bottle mouth is level and easy to seal up. No gate waste will be left and the appearance will be bright and clean. The product will not need repairing after processing. 原料适应性强，可成型大部分热塑性塑料，如PE、PS、PC、PAN等。由原料直接制得圆形、方形、椭园形等形状容器。The material is excellent in adaptability. It can be molded into most thermoplastic such as PE、PS、PC、PAN etc and different shapes(including rotundity, square and oval vessels etc.) can be made directly from the material. 二、技 术 特 性 参 数?. parameter of technical characteristic 生产能力(按每工位于100毫升3只计)Production ability () 600pcs/h 理论注射容量 Injection Volume 125cm3 螺杆直径 Screw diameter 38mm 塑化能力(PS) Plasticizing capacity (PS) 14g/s 注射速率(PS)Injection rate (PS) 150g/s 喷咀直径 Nozzle diameter SR10mm 注射合模力Injection clamping force 250kN 吹塑合模力 Blowing clamping force 46kN 注射、吹塑模行程Injection, blowing stroke 120mm 脱模行程 Ejection stroke 160mm 最大注射行程 Maximum injection stroke 150mm 最大模具平面尺寸(长X 宽)Maximum mold plane size (length×width) 320×320mm 最小模厚Minimum mold thickness 240mm 整机中心高The height of the unit center 1135mm 最大注射压力Maximum injection pressure 170MPa 液压系统工作压力Working pressure of the hydraulic system 14Mpa 油箱容积 Oil tank capacity 200L 料筒总加热功率Overall heating power of the barrel 5KW 主电机功率 Main motor Power 15KW 工作循环周期 working cycle ?18 s 空循环时间(不包括注射部分)Idle cycling time (excl. injection part) ?6 s 模具加热功率 Mold heating power 2.8KW 压缩空气排量Displacement of the compressed air ?0.5m3/min 压缩空气压力Pressure of the compressed air 1.0MPa 冷却水用量 Cooling water amounts ?3m3/h 机器尺寸(长×宽×高)Machine size (length×width×height) 2.6×1.4×2.2m 机器重量Weight of the machine 约3.5T 注:因技术改进，以上参数如有变化，恕不另行通知。Note: Dimensions and specifications subject to change without notice in accordance with our policy of continuous product improvement. 三、机 器 的 构 造?. Machine Construction 本机为卧式注射吹塑中空成型机，主要由注射装置、注射合模装置、吹塑合模装置、回转装置、脱模装置、前机架、后机架、安全 门、液压系统、气路系统、模温控制器、水分配器、电控装置及配套的模具等部分组成。外形见附图。This machine is horizontal injection blowing hollow forming machines, mainly made up of injector apparatus, injection clamping apparatus, blowing clamping apparatus, swivel gear, front rack, rear rack, safe door, hydraulic system, gas path system, mold temperature controller, water distributor, electric control gear, and molds for parts etc. See the drawing for the external form. 注射装置(?) injector apparatus 注射装置主要由加热料筒、螺杆、喷嘴、注射座、(注射油缸)、液压马达和移座油缸等组成。The injector apparatus is mainly made up of heating barrel, screw, nozzle, injection base, (injection oil tank), hydraulic motor and active base cylinder etc. 本装置采用双缸注射，液压马达直接驱动螺杆转动的结构。螺杆转速可通过调节通过比例流量阀(在0—150rpm 内)进行调速，预塑背 压可通过调节节流阀来加以改变，以适合不同树脂种类和不同制品的要求。 This unit features injection of double jars and the screw rotation driven directly by hydraulic pressure. The screw rotation speed may be adjusted through proportional flow valve (from 0 to150rpm). The preplastication pressure may be altered through throttle valve to meet the requirements for different resins and products. 本装置的螺杆和料筒均采用优质氮化钢经离子氮化处理，使用寿命长，螺杆头部装有止逆环，可减少注射时物料沿螺杆的回流。The screw and gunk of the unit are treated with good nitrided steel and are characterized long service life. Its top is installed with backstop loop, which may lead to reduces the material going back along the screw in the time of injection 整座前进或后退由移座缸驱动实现，操作时，根据需要安排移座动作，以实现前加料、后加料和固定加料三种加料方式。本机设定采用 前加料方式。The unit’s going forward or backward can be achieved by way of the vat driving it. If operation occurs, set the motion according to the requirement and the three adding material modes (front adding, back adding and stable adding ) may be realized. The mode of front adding material is set for the machine. 注射座可围绕回转中心扳转一定角度，以便装拆螺杆，清洗料筒，及方便安装模具。 The injection holder may round center of gyration for certain angel, which brings convenience to install/remove the screw, rinse the barrel and install the mold. 料斗可横向移动，当需要换树脂种类时，松开紧固螺钉，把料斗向后侧移出，以清除其内的剩余树脂，再移回到原来的位置，用螺钉固 定后，即可加入新的树脂进行工作。The gunk can move laterally. If it’s time to replace resin, loose the fastening screw and move backwards to clear the remaining resin, then move it to the original position and fix the gunk with screw and another resin may be added to the gunk. 注射、吹塑合模装置(?)injection, blowing clamping device 本机合模装置属液压式结构，主要由导柱、动模板、支承板、锁模油缸等组成。This device adopts hydraulic structure and is mainly made up of guide pole, movable platen, support plate and clamping cylinder etc. 为提高生产率和减缓冲击，移模速度采用快?慢的程序。快合模和快开模时，用大、小泵双泵供油，合模速度最快可达0.08M/S，开模 最快可达0.15M/S。慢速开、合模由小泵单独供油。注射开合模和吹塑开合模各有节流阀匹配两者的开合模速度。同时，要确保开模时， 吹塑模先动，合模时，注射模先动。To increase production efficiency and reduce the impact, mold closing/opening speeds adopt fast-slow procedure. The oil is supplied through small double-pump for fast clamping and fast opening mold and the clamping speed can reach 0.08M/S, 0.15M/S for opening mold. The oil is solely supplied through small pump for slow opening mold and clamping mold. Mold open/closing and blowing open/closing are performed through fitting throttles with certain mold closing/opening speeds. Blowing mold goes first for opening mold and injector mold goes first for clamping mold. 为满足注射模锁模力的要求，注射合模油缸上部设有增压缸，当模具上下两部分贴紧后，行程开关发出信号，换向阀切换，油泵向增压 缸上腔供油，实现对注射合模油缸上腔的增压，达到高压锁模的要求。注射、吹塑时，蓄能器回路也同时接通，补充锁模油路的泄漏， 确保锁模压力。To meet the requirements on mould locking force for injector mold, the pressure cylinder is installed in the upper oil cylinder for injector mold. When the upper and down molds stick to each other, the stroke switch will give off signal and the reversing valve will switch and the oil pump will supply oil to the upper cavity of the pressure cylinder. In this way, the upper cavity of the oil cylinder of the injection clamping mold will boost pressure and high pressure clamping will be achieved. When injection and blowing is carried out, the circuit line of the accumulator shall be connected so that the leakage in the clamping line can be supplemented and the clamping pressure can be insured. 合模装置具有低压模具保护功能，在模具两部分尚未贴紧时，锁模油缸不会进入升压锁模状态，此时如果在模腔内有硬物顶住，模具即 不会合紧，而由电气控制系统发出警报，使操作人员得以排除故障。The clamping equipment has protecting function of low pressure mold. The clamping cylinder will not enter the condition of rising pressure for clamping mold with the two parts of the mold do not keep close to each other. At that time, if there is hard substance blocks in the mold cavity, the electrical control system will sound the alarm and the mold can not clamp, which enables the operator to remedy the trouble. 转位装置(?) turn device 注吹转位装置主要由转位分度箱、转塔、拔叉、转盘、芯轴等组成。模具芯棒水平安装在转塔的三边上，转塔注射合模油缸实现“上升?转位120o?下降”的间歇回转运动，将注射、吹塑、脱模三个工艺过程联系在一起。转塔升降由注射油缸带动完成，转塔回转达120o由转位分度箱完成。回转运动是通过滑块曲柄机构，拔叉转盘来完成，转塔抬起，拔叉就卡入转盘槽内，滑块由油缸推动，转动曲柄、拔叉shifting fork、转盘urntable、芯轴central spindle，使转塔回转达120o，回转到位，行程开关发出信号，转台下降，拔叉与转盘脱开，曲柄复位，为下一循环做准备。各动作速度均可通过电脑控制比例流量阀来调节，动作切换由行程开关发讯控制。The injection-blowing turn device is made up of dividing box, turret, shifting fork, turntable and central spindle. The die bars are installed horizontally in the three sides of the turret. The turret injection links the injection, blowing and clamping through intermittent rotary motion of “rising?transmissio?descending”. The rising and descending of the turret is realized through moving injection cylinder while the turret’s rotary motion is realized through the dividing box. 转塔分度定位先由转位分度箱上油缸推动，然后由定位调节螺钉实现精定位，定位精确可靠，寿命长。在油缸的一个终端设有螺旋调节定位装置，对油缸行程实行微调，调节方便可靠。在开模终止状态下，打开机械保险装置，可通过支点油缸、自动调模、实现转塔升降，方便模具调试。切记，调试完成后，应立即接好机械保险装置，以保护模具、机器。 脱模装置(?) shedder 脱模装置主要由脱模推板、脱模油缸、翻转油缸、抽插芯气缸(选用)、脱瓶检测等部分组成。安装在前机架平台的下面。它主要将已成型制品从模芯棒上脱出，翻转90o，并将瓶顶出脱模推板，使其落入成品箱内，同时，还完成芯棒内冷，芯棒外冷，脱模检测等工序。The shedder which is installed under the plate of front rack is mainly made up of draft ejector plate, draft cylinder, turn cylinder, pulling/inserting core gas cylinder (alternative) etc 更换脱模推板，调节脱模推板初始位置，本装置就可适合不同规格瓶子的脱模。若脱模不彻底，遗漏的瓶就会被检测，使机器进入紧急故障状态。机器在完成本循环后自动停在循环起始位置且报警，便于操作者排除故障。The shedder is suitable for drafting bottles of different specifications through changing draft ejector plate and adjusting the original position of the plate. If drafting is not downright, the omitted bottle will be inspected and the machine will enter the emergency fault state. Then the machine will stop automatically at the original position after completing the cycle, which is convenient for operator to remedy the trouble. 机架(?) Rack 机架分前、后两部分组成，相互间用螺钉和定位销连接，两部分机架均由槽钢、角钢和钢板构成。The rack is made up of front rack and rear rack which are connected by bolt and orientation pin one another. Both front rack and rear rack are made up of steel groove, angle iron and armor plate. 前机架为不 规则 编码规则下载淘宝规则下载天猫规则下载麻将竞赛规则pdf麻将竞赛规则pdf 六边形框架，具有一定刚度以确保承受大锁模力时的刚度，保证制品质量。其上安装有注射、吹塑二个合模装置，转位 装置、脱模装置和安全门、气路系统、模温控制分配器、水、电分配器等部件。The front rack is irregular hexagon framework. The rigidity of the front rack is enough for enduring large clamping force, thus the product quality will be assured. Above it, injector apparatus, blowing apparatus, turn device, shedder, emergency door, gas path system, mold temperature controlling distributor, water and electricity divider, etc. 后机架为长方形框架，其上安装有注射装置、油箱、比例压力、流量油路块、油冷却器、电机和油泵等。The rear rack is square framework above which injector apparatus, cylinder, proportional pressure meter, oil cooler, electric engine and oil pump, etc, are equipped. 安全门(?) emergency door 在前机架的上面装有安全门，将注、吹合模装置、回转装置、脱模装置等罩在里面，且配以电气保险装置。安全门打开时，电气行程开 关断路，机器不能工作，从而避免操作者的人身事故。切记，机器运作或未断开电源时，身体任何部位不得进入安全门所罩范围内，并 远离脱模装置，以免人身伤害。The emergency door which covers injector apparatus, blowing apparatus, turn device and shedder is installed above the front rack equipped with electric gas safety device. The electric stroke switch is off when the emergency is open and the machine stops so that the fatal accident may be avoided. To avoid being damaged, don’t let any part of your body go into the area which the emergency door covers when the machine is running or the power is not disconnected, and keep yourself far away from the shedder 液压系统(?) hydraulic system 本机油源采用定量双联泵供油，使用普通液压油，泵的系统压力设为P=12Mpa，前泵公称排量94L/min,后泵公称排量31L/min，双泵可 同时供油，也可由后泵单独供油。The oil is supplied quantificationally through split flow pump. The oil shall be general hydraulic oil. The system pressure of the pump shall set at 12Mpa. The front pump’s nominal pumpage shall be 94L/min and 31L/min for the rear. Other the two pumps may supply oil synchronously or only the rear pump supplies oil. 液压系统工作原理参见液压系统原理图。Refer to the drawing for knowing the working principle of hydraulic system. 系统工作压力为14Mpa,另按工艺要求，注射保压压力可在4Mpa~12Mpa之间选取，低压模保压力可在0.6Mpa~0.8Mpa 之间调定。系 统流量视工艺操作要求，通过对电磁溢流阀的控制，达到双泵或单泵供油从而实现流量控制。The working pressure of the system is 14Mpa. The holding pressure of injection may be selected from 4Mpa to12Mpa and the holding pressure of low pressure may be set from0.6Mpa~0.8Mpa according to the workmanship requirements.electromagnetism overflow valve 本机各动作，如注射吹塑开、合模、脱模、注射、预塑、防流涎注射座进转塔升降、回转复位等动作均由液压系统驱动。比例阀、电液、 电磁阀24V(DC)控制。All motions including injection mould opening,/closing, draft, injection, preplastication, reposition are driven by hydraulic system and controlled by proportional valve, electro liquid and solenoid valve at 24V(DC). 5、开、合模油路中，分别采用二个单向节流阀，使注射、吹塑模在双向尽量同步运行前提下，确保开模时，吹塑模先动;合模时，注塑 模先动。 6、采用封闭式油箱和吸回油双重过滤，使液压油清洁，元件工作可靠，寿命延长。另设置油冷却器，使油温一般不超过55oC，确保正 常使用。 7 、油管接头采用焊接式管接头，密封可靠，装配方便。The oil pipe joint which does not use welded fitting is sealed reliably and easy to installed, 8 、本机液压系统共有3个油路集成块分别为:The hydraulic system of the machine includes three oil line chips. They are: (1)比例压力、流量、注射、预塑脱模、翻转、移座、回转块。proportional pressure, flow, injection, preformed mould release, overturn, removable base, rotary part. (2)开、合模块。Opening and clamping module (3) 注射合模块。Injection clamping module 9、本机的液压系统最高工作油温为60?，如机器运行中油温超过60?，则应马上停机，调低冷却水的温度，调高冷却水的压力和流量。 否则过高的油温会损伤液压元件。由此导致的液压元件的损坏，不属于保修范围之列，本公司将负责维修，但要收取零件成本费和适当 的维修费用。The highest oil temperature of the hydraulic system of the machine is 60?. If the oil temperature exceeds 60?, the machine shall be stopped immediately and turn down the temperature of the cooling water and turn up the pressure and flux of the cooling water, or the hydraulic elements will be damaged for too high oil temperature. This kind of damage is not within the scope of the guarantee limitations. Our company may maintain such damaged elements, but shall charge the parts cost and proper maintenance costs. (八)、气路系统(?) gas path system 本机气动系统用以执行芯棒外冷、芯棒内冷、预通、吹气、瓶底抽芯等动作，各电磁换向阀均无油润滑，确保卫生要求。This system is used to perform such motion as external/interior cooling of the mandril, blowing, pulling core from the bottle bottom etc. None of the electromagnetic reversing valves is lubricated, thus the necessary sanitary requirement will be met. 气路系统工作原理参见附图。Refer to the draw for the working principle of the gas path system. 实际吹气压力在0.4~0.8Mpa之间，吹气和内冷接通前要先打开预通电磁阀。The actual blowing pressure is from 0.4 to 0.8Mpa. the electromagnetic valve shall firstly turned on before 本机在气路系统中设置了油水分离滤尘装置，但用户在机器运行时，仍必须外接空气净化装置。如因用户未将空气净化而造成的气动元 件的损坏，不属于保修范围之列，本公司将负责维修，但要收取零件成本费和适当的维修费用。The oil-water spilt filter device is set in the gas line system. But the external air cleaning facility is needed when the machine runs outdoor. The damaged pneumatic component suffered from the air not having been cleaned is not within guarantee limitations. Our company may repair it but shall charge the cost and proper cost of maintenance (九)模温控制分配器(?) distributor for controlling the mold temperature 本机注射模体的加热分段控制，一般可选择用三段温度控制，分别由两台模温控制器供给加热油。分别供瓶颈、瓶体、瓶底保温。The injection die body of the machine is heated through sectional control. Generally speaking, the sectional control may be realized through three sections’ temperatures (十)油分配器、水分配器(?) oil distributor and water distributer 本装置为匹配加热油及冷却水的连接之用。This device is used for connecting (十一)电控系统(?) electric control system 本机电气控制部分用于实现各个装置的协调工作。This electric control system is used for harmonizing various units to work. 由电网提供的三相四线380V的动力电分别输送至油泵电机(22KW),控制柜、模温控制器。The power current of three-phase four-wire (380V) supplied by the electricity networking shall be carried to the oil pump engine (22KW), control cabinet and mold temperature controller. 整机控制系统通过采用与深圳珊星公司合作开发的3880型注吹机专用控制电脑来实现的。The machine control system runs through special control computer for cooperative developed(with Shenzhen Shanxing Company) 3880 injection-blowing machine 系统配置，按键说明及电脑控制系统的调试可直接参阅3880型控制电脑之操作手册。Please refer to the operation manual of 3880 control computer for system layout, keyboards description and adjustment for computer control system. 四、使用及维护?. operation and maintenance 操作者在使用本机前，必须先阅读和熟悉说明书 内容 财务内部控制制度的内容财务内部控制制度的内容人员招聘与配置的内容项目成本控制的内容消防安全演练内容 、熟悉机器构造、气、液系统工作原理、电控原理及各按纽、开关的作用才能操作。 为取得更好效益，操作者也必须对制品加工工艺作较好了解。Operator shall read to know the content of the manual, machine construction, the working principal of the gas and hydraulic system, the working principal of electric control, the function of all the buttons and switches before operating. For better efficiency, the operator shall know well the working technology of the product. (一)开机前准备(?) Preparation 按电气系统要求，接通电源，使用电压与机器规定电压相符。turn the switch on according to the electric system requirements to make sure the voltage in compliance with the nominal voltage. 检查各按钮、操作手柄、电气接线等有关损坏或失灵现象，并将各开关处于“断开”位置。Check to know whether the button, operating handle, wire are damaged or go out of order and keep all the switches in “off”. 检查各换向阀电磁铁动作是否灵活。Check to know the electromagnet reaction of the reversing valve 检查各部分的螺栓是否拧紧。Check to know whether the bolts of all parts are tighten. 检查料斗内有无杂物和是否清洁。Check to know whether there is waste in the gunk and make it clean. 接通冷却水，检查水管接头处有否漏水，杜绝渗漏水现象。Link the cool water and check to know whether water leakage appears in the pipe joint. If any, something shall be done to put an end to the leakage. 检查安全门在导轨上移动是否灵活，在移动时是否能触动电气行程开关。Check to know whether the emergency door moves easily on the slideway and whether emergency door touches the switches of electric stoke when it moves. 清洗油箱后，在箱内加入约200L清洁工作油，本机推荐使用YB—N32，YB—46抗磨性工作油。Add 200L clean working oil to the box after cleaning it. YB—N32，YB—46 working oil of abrasion resistance are recommended for this machine. 机器上油封及污物全部清洗干净，滑动部分和各润滑点注入润滑脂和润滑油。Clean all the oil seal and filth from the machine and inject grease & lubricating oil into the slipper and all oiling points. 10、接通气源，进入气路系统气源为除水、除尘、不含油雾的压缩空气，其杂质总含量应 <10mg/m3,含尘粒径?5um,空气压力1.0Мpa, 供气量约O.5m3/min(注:气源由生产单位按上述要求，结合本单位具体情况自行解决，也可另行配置无油空压机，贮气罐，空气干燥器， 过滤器等系统，见气动系统原理图)。Turn on the air source and enter gas path system to remove water, dust and compressed air containing oil-fog. The total remaining impurity content shall less than 10mg/m, the dust diameter less than 5um 蓄能器充入氮气，基准压力7.5Μpa。The accumulator shall be filled with the nitrogen and the base pressure shall be 7.5Μpa. 空运转试车(?) idle running for test runs 1、 接通电源，启动电机—油泵，检查电机旋转方向是否正确，油泵必须在卸荷情况下运转,分钟以上，在机器首次启用或较长时间停 机后再使用时，应在开机前先用手转动泵轴十几转，使油泵内部得到充分润滑。 Turn on the switch on to start electric engine-oil pump. Check to know whether the electric engine rotates in the right direction. The oil pump shall run no less than 5min with no loading. Rotate the pump shaft over ten rounds with hand to lubricate the inside of the oil pump in case of the machine is started for the first time or is reused after long time’s stop. 2 、打开冷却水截止阀，对回油进行冷却，以防止油温过高。Open the stop valve for the cooling water and make scavenge oil cooling in order to oil temperature becomes too high. 3、油泵运转正确后，在较低设定压力和流量值下，液压缸全程进退动作使系统内空气完全排出。并取下比例压力和流量阀的放气螺丝、 待气泡排出后，再将螺丝锁上。After the oil pump moves properly, clean out the air in the system with the motion of the full range in the hydraulic vat under the condition of low set pressure and flow value. Take down the bleed screws of the proportional pressure and flow valve. Lock the snail after the air bubble is discharged out 按照手动空载时，P1的压力值，一般应在,—,Μpa范围，将P2调至与此相当，P3为预塑、注射显示压力。如P4达27Μpa，则可达 45吨合模力，P5仅要刚能推动翻转，一般1.5Μpa左右。 5、用手操作方式进行试车，检查各动作是否正常。Test runs shall be performed with hand operated mode. In this way all motions may be checked to know whether they are in right state. 6、进行全自动试车。Perform full-automatic test runs. (三)、负荷试车 ,、模具的安装mold installation (1) 在模具安装过程中，只允许用手动操作方式。Only hand operated mode is permitted during the period of the installation of the mold. (2) 操纵手动按钮，使合模装置处于开启状态，转塔升到最高位置，注射座退到最后位置。Operate the hand button to make the clamping device on-state, turret rise to the top position and the injection holder go to the rearmost position. (3)拆下固定门，旋转门，卸掉平台上的模具固定压板;拆掉脱模推板。Remove the fixing door, rotating door, fixing plate of the mold on the platform and the draft ejector plate. (4)用轻油和抹布清洗工作台面板，动模联接板及模具上下模架的内外表面，在工作台面与模架相接触部位加少量30号机油，搽抹均匀。 Clean the workbench plate with light oil and rag. (5)模具必须近似水平推入工作台面，切勿垂直落入工作台上。将模具水平推入,使对中块定位在模具上的对中槽内，注意勿与喷嘴、料筒 相碰。The mold shall be pushed into the countertop nearly horizontally. Don’t let it drop vertically to the countertop. (6)调装模具位置，使模具前移压紧前面的平衡块。Adjust the mold to the proper position so that the mold can impact the front balance block. (7)先用螺钉、压板将下模板紧固在工作台上，再操作合模动作(注意不能接通高压油路)，将上模板紧固在动模联接板上，然后再开启 合模装置。Fix the lower bolster on the workbench with screw and binder plate, then operate the clamping motion (keep in mind that high pressure oil line shall not be connected ) and fix top plate onto the joint bar of movable mold. At last, turn on the clamping device. (8)检查转塔内模芯推板活动是否灵活，然后在转塔的一边装上芯棒安装条和二根芯棒，注意螺钉不要拧紧。将该组芯棒转到注坯工位， 点动合模按键，一直到合模终止，然后拧紧芯棒安装条上的螺钉。Check to know whether the ejector plate of the mold core inside the turret moves easily. Then install a mounting bar and two mandrils in one side of the turret. Remember that the screw shall not be tightened. (9)操作开模按键将转塔升起，将该组芯棒转到吹塑工位，然后操作支点下降按键让转塔下降使芯棒下降至接近吹塑模时停止，目测芯棒 是否恰好卡入吹塑模的颈环内。如不合适，则松开上、下模紧固螺钉，微调模具位置，使之与芯棒相吻合，确认合适后，重新紧固上下 模架。 (10)将转塔升起，将该组芯棒转到脱模工位，装上脱模推板，用上面相同的方法，调整脱模推板前、后、左右的位置，使芯棒恰好卡入 脱模板内，然后用螺钉坚固。 (11)当两个模具及脱模装置都正确定位后，重复步骤(8)，安装上另两组芯棒安装条和所有芯棒。Repeat step (8) to install the other two mounting bars and all mandrels after position properly two molds and the shedder, (12)按规定要求接好模具各冷却水，接好料道板电加热管的电线，装好热电偶，检查水管、电线是否会与模芯棒相碰。Connect the mold with cooling water according to the requirement (13)调节注射装置的前极限位置，使喷嘴前端刚好与料道板浇口套相接触。Adjust the front limitation position of the injection device so that the forefeet of the nozzle just can touch the sprue bush of the material path. 2、根据产品特点和工艺要求，对各个机构的动作行程和工艺参数进行相应的调整。本机使用比例阀专用控制电脑，各工位速度压力、时 间及各加热段温度均可按工艺要求由操作者设定。 3、切记料筒必须加热到规定温度并保温一定时间(至少15分钟，以保证物料充分熔解)，才准操作预塑动作(料筒加热，一般前段温 度要高一些，中间段稍低,靠近加料口的后段更低些)。 4、初试时最好向加料口加聚苯乙烯料，待预塑料正常后，再向加料口加制品要求的塑料。加热温度应根据不同塑料种类调整。 5、初试时将喷嘴离开模具，用手动操作进行模外注射，正常后再作模内注射。 6、开机后，要先对若干芯棒进行适当的预热，当对制品质量满意时，适当调整工艺参数，至能正常生产出合格制品后，可转入全自动操 作。Warm up first some core bars after start the machine. Fully automated production may begin only after the qualified product can be produced normally through adjusting technical parameters. 7、故障报警fault alarm 当机器发生故障时，发出报警信号，机器将回到循环初始状态并停止循环。In case of the machine goes out of order, alarm signal will appear and the machine will return the original condition and halt cycle. 当模腔内有异物，低压模保超过设定时间时。There is foreign particle in die cavity and the mold protection under low pressure exceeds the reset time. 转塔下降时间超设定时间。Dropping time of the rotary turret exceeds the reset time. 在全自动操作时，一个作业循环时间超过设定时间时。One working cycle time exceeds the reset time under full automatic working 脱模不完善时。There is faultiness on the mould release 液压系统滤油器堵塞，压差超过0.35Mpa，这只有报警和显示，不对作业循环产生影响。(备选)when the oil filter of the hydraulic system is jammed and the pressure differential exceeds 0.35Mpa, just give an alarm, which brings no effect to working cycle. 8、停机步骤，分为一般停机和紧急停机。Stop running may through both common stop and emergency stop 一般停机common stop 按下停机按钮，机器在循环结束停止，如机器需要长时间停机，须按以下步骤进行。Press the stop button and the machine stops at loop termination. But if long time stop is necessary, the following steps are required. 关上料斗闸板，用手动状态将筒内的全部塑料对空射完。Close the gunk flashboard and shot out all the plastics in the barrel under manual condition. 将选择开关拨到“手动”位置。Dial the select switch to the position “maunual”. 将所有主令开关放在“断”的位置。Put all the control switches on the position “off”. 停止电机一油泵的运转。Stop the running of one oil pump of the electric motor. 关掉总电源开关。Turn off general power switch. 暂时停机，只需按停机按钮，机器在循环结束后停止。Just press the stop button to stop at loop termination and temporary stop will achieve. 紧急停机 Emergency stop 当需要紧急停机时，按下紧急停机按钮，电机一油泵便立即停止运转。When emergency stop is needed, just press emergency stop button and the electric motor—oil pump will stop immediately. (四)其他注意事项 (?) other notes for use 1、切勿让金属或其他杂物混入料斗。Mustn’t let metal or other foreign substances interfuse into the gunk. 2、喷嘴堵塞时应拆下清理，切勿用增加注射压力的方法来清除堵塞物。 When the nozzle is jammed, just remove it to clean. Keep in mind that clean obstruction by adding injection pressure is not permitted. 3、正常作业时，各压力表可关闭，延长压力表使用寿命。(备选)All pressure gauges may be turned off to prolong their longevity under normal operational conditions.( alternative) 4、当预塑时螺杆转动而不能进料，应立即停止预塑动作，查明并排除故障后再加热预塑。如由于加热不当使螺杆加料段物料“结圈”而造 成以上情况的，应将螺杆拆出清理后再装入，并重新将温度调整合理，再进行试车。The preplastication shall be stopped immediately the moment the material can not be fed while the screw rotates. 5、机器不生产时，应将总电源切断，操纵面板上各按纽和主令开关均放在“断”的位置。Turn down the general power when the machine doesn’t work. Al l the buttons and controlswitches in the control board shall be at “off”. 6、除加料时外，平常料斗盖都要盖好。The gunk shall be covered except the moment the material is added to the gunk. 7、工作时，电动机温度不应超过于75oC，否则应停机检查。When the motor is working, its temperature shall not exceed 75oC, otherwise stop to check it. 8、冷却水应用洁净的软水，如使用河水则须经软化和过滤处理。The cooling water shall be clean soft water. The river water shall be soften and filtered. 9、机器要可靠接地，接地阻<10Ω，以避免触电事故。The machine shall be grounded to the earth reliably with ground resistance less than 10Ω in order to avoid electric shock. 10、机器上无模具时，应在模板正下方垫上垫块h?240?。The padding block (h?240) shall be put just below the bolster when there is no die on the machine. 11、机器处于开模状态时，如果要对机器和模具进行调整，必须在台面和模具或模板之间垫上木块，以防油缸活塞落下伤及人和模具。A wood block shall be put between the table-board and bold or plate to avoid the piston dropping from the cylinder and hurting people or mold when the machine and the mold need adjusting during the machine is in the state of mold opening. 12、对机器和模具进行机械、液压、气动、电控等调整时，必须在停机状态下进行(参数修改除外)。Such adjustments in mechanism, hydraulic pressure, pneumatic and electric control to the machine and mold shall be performed at the stopped state (except revising the parameters) 13、机器运行时，严禁将人体任何部位置于安全门和防护罩范围内以及脱模机构伸出所及范围内。When the machine is running, strictly prohibit any part of the body goes into which the emergency door, the protection cover and the mold emptier can reach. (五)螺杆的装拆disassemble and reassemble screw 1、拆装螺杆，应在料筒内的塑料基本排净后进行。The screw shall be disassembled after the plastic is be cleared in the barrel. 2、先将注射座退至远离前机架的未端位置，拆开移座缸活塞杆与注射座的联接，按下压板螺丝。Firstly, move the injection holder to the terminal position far away from the front rack. Then remove the joint of the piston rod of the barrel and press the snail of the press board. 3、将注射座水平板一角度。Twist the injection base to certain angle horizontally. 4、拆下螺杆后部的连接块。Remove the joint block behind the screw. 5、拆下喷嘴，将螺杆从料筒前部拉出。Remove the nozzle and pull the screw from the front of the barrel. 6、如料筒内有残余冷料，而使螺杆不能顺利拉出时，不可强力拉出或顶出螺杆;应加热料筒，待塑料熔化后再将螺杆拉出，并趁热把螺 杆和料筒清理干净，清洗后涂以硅油以保护表面，不可涂以其他润滑油。If the screw can not be pulled out easily for the cool material in the barrel, don’t pull it with force or push it, but shall heat the barrel to melt the plastic and then pull out the screw, and clean the screw & the barrel while it is hot. Then spread silicon oil to protect the surface(other lubricated oil is not permitted). 装螺杆时以与上述相反的程序进行，应该注意的是螺杆插入料筒后须能灵活转动，如发现卡住现象应仔细检查原因。排除故障后再装入 料筒。Install the screw in the opposite procedure. Remember that the screw shall be able to turn actively when it is inserted into the barrel. If the screw is jammed, make a careful inspection and eliminate the trouble. After that, the screw can be installed. (六)机器的维护(?)maintenance 1、每班操作前，机器的运动部分和各润滑点应加注润滑油。The lubricated oil shall be added to all motion parts and lubricated points before each shift begins to produce. 2、注意保持机器的清洁，定期维护保养，对已磨损的零件要及时加以修复和更换。Keep the machine clean, maintain it regularly and repair and change the damaged parts timely. 3、电气控制柜应经常注意防潮防热，保证元件正常工作。Keep the electric control cabinet free of moisture and heat to insure the parts works properly. 4、每班检查安全装置是否可靠，方法是开启安全门后操作合模动作应不起作用。Each shift shall check the credibility of the safety gear by opening the emergency door. The clamping motion shall not act after the emergency is opened. 5、注意油冷却器冷却水的供应，确保液压油温度不超过60oC，否则油液容易变质，密封件容易损坏。The supply of the cool water in the oil cooler shall be able to ensure the temperature of the hydraulic pressure not exceeding 60oC. Otherwise, the oil is easy to go bad and the seal parts go damaged. 6、定期检查油管接头是否松动，及时更换密封件，减少机器漏油现象。Regular inspection to know whether the oil pipe joint is loose and change the seal parts timely to reduce oil leakage. 7、进油和回油两滤油器需经常拆洗，机器从最初使用起经100小时左右应拆洗滤油器，以后每隔1000小时左右拆洗一次，每隔一年要 考虑更换全部液压油。 Two oil filters for feeding and scavenging oil shall be removed often and cleaned. The oil filter shall be removed and cleaned when it is used 100hours for the first time. After that, clean the oil filter every 1000 hours and replace it every year. 五、机器的运输和安装 ?.transportation and installation of the machine 本机重达5吨，且需整机吊运，吊运时，吊索的转折处与机器接触的部位，应衬垫软质厚垫。机器在搬运时，尽量防止冲击、剧烈震动 和过度倾斜。This machine weighs 5 tons and shall be carried through swinging in the whole body. 机器通过防震垫铁安装在混凝土基础上，见地脚分布图。安装时用水平仪校准，主机水平度:纵向0 .1/1000毫米;横向:0.1/1000毫 米。注射吹塑合模装置导柱垂直度0.1/1000毫米。 应安排出管道走线沟、电缆electric cable、水管water pipe、气管等的分布及走向。 六、声明?. Declaration 用户有为供货方保守技术和商业机密的义务。非经供货方准许，不得为他人刺探以上机密提供方便。否则，如涉及法律问题，用户将被 诉为共同被告，承担相应法律责任，并且用户将丧失继续享受售后服务的权利。 It’s the user’s responsibility to keep the technical and business confidential of the supplier. The user shall not provide others with convenience to get the above confidential information unless it is permitted by the supplier. Otherwise, the user will be regarded as codefendant and has to bear the legal liability as well as forfeits the right of enjoying after service.