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课程八课程八课程八课程八::::手性药物分子的结晶提纯手性药物分子的结晶提纯手性药物分子的结晶提纯手性药物分子的结晶提纯
晶云药物第一届晶型专题技术培训
主讲人主讲人主讲人主讲人::::陈敏华博士,首席执行官
Crystal Pharmatech
苏州晶云药物科技有限公司
Email:contact@crystalpharmatech.com
电话:0512-69561921
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提纲
• 手性药物结晶拆分在原料药生产中的重
要性
• 手性药物结晶拆分的原理及工艺研发的
流程和策略:三元相图的应用
• 实例分析: 对于不同种类的对映异构体和
非对映异构体进行手性拆分不同策略的
成功应用
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Enantiomers: stereoisomers which are mirror images of each
other (R vs. S)
Enantiomeric excess (ee) = (R-S)/(R+S) (0.92 or 92%)
Racemate: an equimolar mixture of a pair of enantiomers
Diastereomers or diastereoisomers: stereoisomers which are
not mirror images of each other
(R,S) vs. (R,R)
Diastereomeric excess (de)
Stereoisomers: mirror image enantiomers, geometric (cis/trans)
isomers, and diastereoisomers
手性化合物常用术语
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R-SR-S
R-SR-S
R-SR-S
R R R R
R R R R
R R R R
+ S S S S
S S S S
S S S S
R S S R
S R R S
R S R S
Racemate
Physical mixture of
pure enantiomeric
crystals
One phase crystalline
additional compound
Solid
solution
对映异构体分类
Conglomerate Racemic
Compound
PseudoracemateCry
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•市场上50%的药物是手性分子
• 70%的正在研发的药物是手性分子
•全球销量最好的10个药物中,9个是手性分子
•对于手性药物来说,生产和制备光学纯的对映
异构体非常重要,因为不同的对映异构体可能有
非常不同的生物活性
手性药物的一些事实
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美国药监局对于新的手性药物
开发的指南
http://www.fda.gov/Drugs/GuidanceComplianceRegulatoryInformation/Guidances/ucm122883.htm
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不同对映异构体具有相同活性的
一些手性药物
• Both enantiomers of dobutamine are
positive inotropes;
• Both ibuprofen enantiomers are anti-
inflammatory agents;
• Both enantiomers of warfarin and
phenprocoumon are anticoagulants;
• The enantiomers of bupivicaine both
produce local anesthesia;
http://www.fda.gov/Drugs/GuidanceComplianceRegulatoryInformation/Guidances/ucm122883.htm
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• Granulocytopenia is related to the d-isomer of
levodopa; vomiting is caused by the d-isomer
of levamisole; and myasthenia gravis
symptoms were no longer observed when the
d-isomer was removed from d,lcarnitine.
不同对映异构体具有不同生物活性
的手性药物
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Hypothetical Interaction between the 2
Enantiomers of A Chiral Drug and Its Binding Site
http://www.psychiatrist.com/pcc/pccpdf/v05n02/v05n0202.pdf
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• Although it is now technologically feasible to prepare purified
enantiomers, development of racemates may continue to be
appropriate. However, currently available information suggests
that the following should be considered in product
development:
– Appropriate manufacturing and control procedures should be used to
assure stereoisomeric composition of a product, with respect to identity,
strength, quality and purity. Manufacturers should notify compendia of
these specifications and tests.
– Pharmacokinetic evaluations that do not use a chiral assay will be
misleading if the disposition of the enantiomers is different. Therefore,
techniques to quantify individual stereoisomers in pharmacokinetic
samples should be available early. If the pharmacokinetics of the
enantiomers are demonstrated to be the some or to exist as a fixed-ratio
in the target population, an achiral assay or an assay that monitors one
of the enantiomers may be used, subsequently.
http://www.fda.gov/Drugs/GuidanceComplianceRegulatoryInformation/Guidances/ucm122883.htm
美国药监局对于新的手性药物
开发的指南
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Some Examples of Chiral Psychiatric Drugs
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得到纯手性药物的主要途径
+ chiral
resolving
agents
Diastereomeric
salts
Crystallization/
dissolution Salts with
desirable ee
Pure compound
in desirable
form
Compounds
(0% ee)
Asymmetric
synthesis Enantiomeric mixtures
(80-96% ee)
Crystallization
/dissolution Compounds with
desirable ee
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如何进行手性药物结晶提纯工艺的开发?
现状现状现状现状
• 开发工艺耗时太长,很多随机的实验
• 缺少对手性分子晶型和所属体系的系统了解
• 对手性结晶提纯的工艺的可重复性和可放大性没有把
握,缺少对工艺风险的预测(不知道结晶提纯根据的是
动力学还是热力学原理)
利用三元相图指导结晶工艺开发利用三元相图指导结晶工艺开发利用三元相图指导结晶工艺开发利用三元相图指导结晶工艺开发
• 可以全面理解结晶提纯的原理和过程
• 了解通过结晶工艺提高手性纯度的可能性
• 确定最佳的结晶工艺条件,预测能够提纯到的最高手性
纯度以及对应的产率
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两篇利用三元相图指导手性药物结
晶提纯工艺开发的文献
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S0 10 20 30 40 50 60 70 80 90 100
Solvent
0
10
20
30
40
50
60
70
80
90
100
R
0
10
20
30
40
50
60
70
80
90
100
三元相图的基础知识
• Q represents 50% S, 20%
solvent and 30% R.
• T represents 80% S, 0%
solvent and 20% R.
• Any point on the dashed line
will represent a system with
same ratio of S to R.
Q
T
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16S
0 10 20 30 40 50 60 70 80 90 100
Solvent
0
10
20
30
40
50
60
70
80
90
100
R
0
10
20
30
40
50
60
70
80
90
100
A
B C
solid S
solid R
S, R,
Solvent
Add solvent
solid S
solid R
solution
Separate the
solution and
solid phase
Q
P
S
T
用三元相图示意手性分子结晶/
溶解提纯的工艺流程
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D
Solvent
U
A' A
S
E
(a)
S
DU
A' A
E
(b)
r
Solvent
E' A' A
S
r
A' A
A' A
Solvent
1
2
3
D
(c)
U
A' A
S
r
A' A
A' A
Solvent
1
2
3
D
(c)
U
对映异构体的三元相图
Conglomerate Racemic compound Pseudoracemate
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S
Solvent
R
E
Conglomerate系统的三元相图
2var +Π−= Ciance
Gibbs Phase Rule:
C=3
Fix Pressure
1var +Π−= Ciance
Variance in Grey
F
G
2
1
2
Blue solid line represents the saturated solution curve
Region ERS: Both R and
S are saturated.
Region EFS: R is
unsaturated and S is
saturated.
Region AF’E’EF: Both R
and S are unsaturated.
A
F’
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S
Solvent
R
R-S
E’
Region EDS: Both R-S and S are
saturated.
Region EFS: R-S completely
dissolves in solution and S is
saturated.
Region E’DE: R-S is saturated
and either R or S is unsaturated.
Region AF’E’EF: Both R-S and S
are unsaturated.
F
D
F’
2var +Π−= Ciance
Gibbs Phase Rule:
C=3
Fix Pressure
1var +Π−= Ciance 2
1
1
2
2
Blue solid line represents the saturated solution curve
Variance in Grey
A
E
Racemic Compound系统的三元相图
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Develop TPD
Conglomerate Racemic
compound
ee of starting
solids > ee of
eutectic point
ee of eutectic point >
minimum ee required for
product > ee of starting
solids
Minimum ee required
for product > ee of
eutectic point > ee of
starting solids
(Enriched in solid)
(Enriched in solid)
(Enriched in supernatant)
XRPD,
DSC, TG
Determine the
thermodynamically most
stable form of racemate?
Determine Type
of racemate?
Solid
Solution
Make
racemate
1
2
3
6
4
5
7 8
(a) (b) (c)
对映异构体的结晶提纯工艺
开发流程
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Conglomerate System
Vmin = )1(
][2
1
0ee
U eu
−
⋅
D
Solvent
U
A' A
S
E
( ) )
1
1
(1
][
][][
][21
0
0
ee
ee
U
DD
DV
eu
pureeu
pure +
⋅
−⋅
−
+⋅−Yield (at V≥Vmin) =
Yield max =
0
0
1
2
ee
ee
+
(1)
(2)
(3)
M
三元相图的深入理解:
Conglomerate
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Racemic compound system
(when the starting solid has ee higher than that of eutectic)
Vmin = )1(
][2
1
0ee
U eu
−
⋅
)1)(1(
)1)(1(
1
0
0
max
eu
eu
eeee
eeee
Yield
−+
+−
−=
S
D
Solvent
U
A' A
EE'
r p2
Yield (at V≥Vmin) =
(4)
(5)
(6)
Vmin represents the volume of solvent (expressed in ml of solvent) to be added to one milligram of solid to reach point M.
[D]pure represents the solubility of desired enantiomer in mg of solid per ml of solvent.
M
( ) )
1
1
(1
][
][][
][21
0
0
ee
ee
U
DD
DV
eu
pureeu
pure +
⋅
−⋅
−
+⋅−
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Racemic compound system
(when the starting solid has ee lower than that of eutectic)
− eueu UD
ee
][][
0
Vmax =
V
D eu ⋅
+ 00.5ee0.5
][Yield(at V≤Vmax) =
Yield(at V=Vmax) = )1(
)(1ee
0
0
eeee
ee
eu
eu
+
+
(7)
(8)
(9)
Vmax represents the volume of solvent (expressed in ml of solvent) to be added to 1 mg of solid to reach point M.
ee0 represents the ee of starting solids whose ee is to be upgraded.
eeeu represents the ee of eutectic point.
[D]eu and [U]eu represent the concentration of desired enantiomer and undesired enantiomer (mg of solids per ml of solvent) at
the eutectic point respectively.
V represents the volume of solvent ( in ml) added to one mg of solid.
S
D
Solvent
U
A' A
EE'
p
1r
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案例分析Cry
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Desired enantiomer: (S, S)
Undesired enantiomer: (R, R)
By asymmetric synthesis, API solids with 92-96% ee can be
produced, how to upgrade the ee to above 98%?
Compound I
案例分析1: A racemic compound system
(with high ee for eutectic point)
N
H
CH
3
O
CH
3
CH
3
O N
F
F
F
Cl
N
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纯对映异构体 vs. 消旋体的物理性质
Different DSC Different XRPD
Most likely, the racemate is racemic compound.
To be confirmed by solubility ternary phase diagram...
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S/mgR/mg
2:3 IPAC:Heptane
(v:v) /0.1 ml
7.2 mg/ml S
7.2 mg/ml R
Eutectic point: 98.80% ee
297.6 mg/ml S
1.79 mg/ml R
E
racemate
A
ee upgrade of Compound I Form B
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Ternary phase diagram of Form B in 2:3
IPAC:Heptane (v:v) at 25 C
98.80% ee
94% ee
P1
P2
98.0% ee
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Based on the above equations, given a starting mixture with ee of 94%, V
max
is 0.00318 and yield is 97.6% at
V=V
max
. This means by adding 0.00318 ml of 2:3 (v:v) IPAC: Heptane solvent to 1 mg of starting enantiomeric
mixture with 94% ee at 25.0 C, at equilibrium, the ee will be upgraded to 98.80% with a yield 97.6%.
− ee UD
ee
)()(
0
= 0.00338 ee0Vmax =
V⋅
+ 00.5ee0.5
6.297
Yield V≤Vmax =
Optimal process to upgrade ee in 2:3
IPAC:Heptane (v:v) at 25 C
Feasibility and strategy:
The ee of eutectic point (98.80%) is higher than that of starting solids (~
94%-96%). Therefore, the ee can be upgraded to a maximum value of
98.80% in the supernatant by dissolution.
Determine the optimal solvent/solid ratio and the corresponding yield:Cry
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Chiral amide
(penultimate)
API
92-96% ee
92-96% ee
Dissolution Filter recrystallization
API
> 98% ee
Reaction
crystallization
Reaction
crystallization
(ee upgrade by dissolution of API)
Chiral amide
(penultimate)
API
>99% ee
>99% ee
Reaction
crystallization
Reaction
crystallization
(ee upgrade by crystallization of penultimate)
ee upgrade in chiral amide crystallization step was achieved when a new
anhydrous crystalline form of chiral amide enantiomer was discovered. Prior to
the discovery of the anhydrous crystalline form, chiral amide crystallized as a
mixture of MTBE solvate and amorphous, with no ee upgrade.
New ee upgrade process was implemented in the manufacturing process.
中间体新晶型的发现改变了
手性分子的结晶提纯工艺
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D (mg)0 10 20 30 40 50 60 70 80 90100
Ethanol (0.1 ml)
0
10
20
30
40
50
60
70
80
90
100
U (mg)
0
10
20
30
40
50
60
70
80
90
100
Composition of total system
Composition of Supernatant
E
D (mg)0 10 20 30 40 50 60 70 80 90100
Ethanol (0.1 ml)
0
10
20
30
40
50
60
70
80
90
100
U (mg)
0
10
20
30
40
50
60
70
80
90
100
Composition of total system
Composition of Supernatant
E
ee upgrade of Compound II DIPA Salt
案例分析2:A racemic compound system
(with low ee for eutectic point)
Eutectic point: ee: 30.3%
C(R): 5.36 mg/ml R
C(S): 2.87 mg/ml S C(R ):4.76 mg/ml
Temp: 25 C
N
SO O
OF
Cl
CH3
O-
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)1(
][2
1
0ee
U eu
−
⋅
Feasibility and strategy:
ee of eutectic point is 30.3%, lower than that of starting solids (92% to
96% ee). Therefore, ee can be upgraded to 100% in the solid phase by
adding Vmin or more amount of solvents to the solids.
= 0.174 (1-ee0)
Based on above, given a starting enantiomeric mixture with 94% ee, V
min
can be determined to be 0.010 and
the yield is 94.4 % at V=V
min
. This means that by adding 0.010 ml of EtOH to 1 mg of starting enantiomeric
mixture with 94% ee at 25.0 C, at equilibrium, the ee of D will be upgraded to 100% in the solid phase with a
yield of 94.4 %.
Vmin =
Optimal process to upgrade ee of DIPA Salt in ethanol at 25 C
)1)(1(
)1)(1(
1
0
0
max
eu
eu
eeee
eeee
Yield
−+
+−
−=
Determine the optimal solvent/solid ratio and the corresponding yield:Cry
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案例分析三: A conglomerate System
ee upgrade of compound III freebase
D (mg)0 10 20 30 40 50 60 70 80 90 100
1:3 (v:v) IPA:Heptane (0.1 ml)
0
10
20
30
40
50
60
70
80
90
100
U (mg)
0
10
20
30
40
50
60
70
80
90
100
Composition of supernatant
D (mg)0 10 20 30 40 50 60 70 80 90 100
1:3 (v:v) IPA:Heptane (0.1 ml)
0
10
20
30
40
50
60
70
80
90
100
U (mg)
0
10
20
30
40
50
60
70
80
90
100
Composition of supernatant
25.0 C 45.0 C
C(R) =5.6 mg
at 25 C
Eutectic point:
C(S) =6.0 mg/ml
C(R) = 6.0 mg/ml
C(R) =14.0 mg
Eutectic point:
C(S) =19.1 mg/ml
C(R) =19.1mg/ml
NH
2
N
O
N
N
N
F
F
F
F
F
F
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ee can be upgraded to 100% in the solid phase by adding Vmin or more solvents to the starting solid.
Based on the TPD at 45 C, the solubility of pure conglomerate is 14.0 mg of R and 14.0 mg of S per ml of solvent
and that of pure enantiomer R is 10.4 mg per ml of solvent. Therefore, similar Vmin and yield at V≥Vmin can be
calculated based on equations (7) and (8).
)1(
][2
1
0ee
U eu
−
⋅
Vmin = = 0.113 (1-ee0)
Yield max =
0
0
1
2
ee
ee
+
Optimal process to upgrade ee of Compound III freebase in
1:3 (v:v) IPA:Heptane at 25 C or 45 C
Feasibility and strategy:
Determine the optimal solvent/solid ratio and the corresponding yield:
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D
Solvent
U
E2
1
2
非对映异构体的三元相图
2var +Π−= Ciance
Gibbs Phase Rule:
C=3
Fix Pressure
1var +Π−= Ciance
Variance in Bold
The ternary phase diagram is not symmetric due to
different solubility of two diastereomers.
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Vmin =
)1(
][2
1
0de
U eu
−
⋅
( ) )
1
1
(1
][
][][
][21
0
0
de
de
U
DD
DV
eu
pureeu
pure +
⋅
−⋅
−
+⋅−Yield (at V≥Vmin)=
)1)(1(
)1)(1(
1
0
0
eu
eu
dede
dede
−+
+−
−Yield (at V=Vmin)=
Yield is defined as the ratio of desired diastereomer in the solid phase to the
desired diastereomer in the total system.
de represents the diastereomeric excess.
Define the optimal ratio and predict the yield based on
the ternary phase diagram
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OH
NH
2
OH
NH
2
(1R,2S)-(+)-cis- (1S,2R)-(-)-cis-
MW=149.19
Compound IV API
CAI
Four possible isomers of compound IV CAI salt
API(R,R,R)-CAI(R,S): D-d
API(S,S,S)-CAI(R,S): U-d
API(R,R,R)-CAI(S,R): D-u
API(S,S,S)-CAI(S,R): U-u
Assuming the crude free acid has ee ~ 92% and CAI salt has ee ~ 99%, then upon salt formation,
there will be:
D-d: 95.52%
U-d: 3.98%
D-u: 0.48%
U-u: 0.02%
API has three chiral centers.
案例分析四: 非对映异构体的手性提纯
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Ternary Plot
D-d /mg0 10 20 30 40 50 60 70 80 90 100
Solvent (12.6:87.4 (v:v) toluene:heptane plus various impurities) /ml
0
10
20
30
40
50
60
70
80
90
100
U-d /mg
0
10
20
30
40
50
60
70
80
90
100
Total composition
Supernatant
Mother liquor from process
Eutectic
C(D-d): 1.0 mg/ml
C(U-d): 2.07 mg/ml
de: -34.9%
Pure D-d:
C(D-d) ~ 0.92
mg/ml
Temperature: 23.0 C
Starting Solvent:
Washed mother liquor (22.8%
de, 2.02 g/l)
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Ternary Plot
D-d (mg)
0 10 20 30 40 50 60 70 80 90 100
Solvent from ML (237573-251) (0.1 ml)
0
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30
40
50
60
70
80
90
100
U-d (mg)
0
10
20
30
40
50
60
70
80
90
100
Supernatant composition
Total system
Eutectic:
D-d: 19.0 mg/ml
U-d: 37.7 mg/ml
de: -33.04%
Starting solvent:
Mother liquor (61.5% de, 17.7 g/l)
Temperature: 23.0 C
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• Eutectic de of the diastereomeric system is relatively
independent of the solvent composition/impurity
concentration and it is very low ~ -34%.
• Low eutectic de suggests thermodynamically the
undesired diastereomer can be rejected in the
supernatant and pure desired diastereomer can be
obtained in the solids upon crystallization.
• The optimal solvent/solid ratio and the yield can be
pre-defined and calculated.
通过结晶提纯的可行性和策略
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总结
初级经济法重点总结下载党员个人总结TXt高中句型全总结.doc高中句型全总结.doc理论力学知识点总结pdf
•三元相图是理解手性药物结晶提纯工艺的强有力的工具。
•根据对映异构体或者非对映异构体系统的三元相图,一个
手性药物分子通过结晶或者溶解的方法得到提纯的可行性
可以立刻确定,同时三元相图可以协助我们找到最优化的
结晶工艺条件。
•手性药物的手性提纯可以在原料药最后一步的结晶工艺中
实现,也可以通过中间体的结晶工艺实现。有时通过对手
性药物中间体的结晶,可能可以将一个很难提纯的手性药
物通过很简单的方法得以提纯。
•手性药物的结晶提纯有时会受到结晶动力学的很大影响,
不要忽略。
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晶云药物晶云药物晶云药物晶云药物可以帮助您开发出手性药物结晶提纯手性药物结晶提纯手性药物结晶提纯手性药物结晶提纯的工艺,如
果您有这方面的任何问题,请随时和我们联系咨询!
苏州晶云药物科技有限公司
Email:contact@crystalpharmatech.com
电话:0512-69561921
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固态核磁共振固态核磁共振固态核磁共振固态核磁共振(ssNMR)(ssNMR)(ssNMR)(ssNMR)XXXX----射线粉末衍射仪射线粉末衍射仪射线粉末衍射仪射线粉末衍射仪 (XRPD)(XRPD)(XRPD)(XRPD)
热重分析仪热重分析仪热重分析仪热重分析仪(TGA)(TGA)(TGA)(TGA) 差示扫描量热仪差示扫描量热仪差示扫描量热仪差示扫描量热仪(DSC)(DSC)(DSC)(DSC)
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