EN 1653

| | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | BRITISH STANDARD BS EN 1653:1998 Incorporating Corrigendum No. 1 and Amendment No. 1 The European Standard EN 1653:1998, with the incorporation of amendment A1:2001, has the status of a British Standard ICS 77.150.30 NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW Copper and copper alloys Ð Plate, sheet and circles for boilers, pressure vessels and hot water storage units Copyright British Standards Institution Reproduced by IHS under license with BSI - Uncontrolled Copy Document provided by IHS Licensee=Bureau Veritas/5959906001, 11/08/2004 03:09:13 MST Questions or comments about this message: please call the Document Policy Group at 303-397-2295. --`,,,,`,``,,,``,````,,,``,,,`-`-`,,`,,`,`,,`--- This British Standard, having been prepared under the direction of the Engineering Sector Board, was published under the authority of the Standards Board and comes into effect on 15 April 1998  BSI 05-2001 ISBN 0 580 29465 X BS EN 1653:1998 Amendments issued since publication Amd. No. Date Comments 10199 Corr. No. 1 September 1998 12044 May 2001 Indicated by a sideline National foreword This British Standard is the English language version of EN 1653:1998, including amendment A1:2001. Together with BS EN 1652:1998 and BS EN 1654:1998, it supersedes BS 2870:1980 and BS 2875:1969 which are withdrawn. The UK participation in its preparation was entrusted by Technical Committee NFE/34, Copper and copper alloys, to Subcommittee NFE/34/1, Wrought and unwrought copper and copper alloys, which has the responsibility to: ± aid enquirers to understand the text; ± present to the responsible European committee any enquiries on the interpretation, or proposals for change, and keep the UK interests informed; ± monitor related international and European developments and promulgate them in the UK. A list of organizations represented on this subcommittee can be obtained on request to its secretary. Cross-references The British Standards which implement international or European publications referred to in this document may be found in the BSI Standards Catalogue under the section entitled `` International Standards Correspondence Index'', or by using the ``Find'' facility of the BSI Standards Electronic Catalogue. A British Standard does not purport to include all the necessary provisions of a contract. Users of British Standards are reponsible for their correct application. Compliance with a British Standard does not of itself confer immunity from legal obligations. Summary of pages This document comprises a front cover, an inside front cover, pages 2 to 23 and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Sidelining in this document indicates the most recent changes by amendment. Copyright British Standards Institution Reproduced by IHS under license with BSI - Uncontrolled Copy Document provided by IHS Licensee=Bureau Veritas/5959906001, 11/08/2004 03:09:13 MST Questions or comments about this message: please call the Document Policy Group at 303-397-2295. - - ` , , , , ` , ` ` , , , ` ` , ` ` ` ` , , , ` ` , , , ` - ` - ` , , ` , , ` , ` , , ` - - - CEN European Committee for Standardization Comite EuropeÂen de Normalisation EuropaÈisches Komitee fuÈ r Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels  1997 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1653:1997 +A1:2000 E EUROPEAN STANDARD EN 1653 NORME EUROPE ENNE December 1997 EUROPAÈ ISCHE NORM +A1 August 2000 ICS 77.150.30 Descriptors: Copper, copper alloys, rolled products, metal plates, blank, boilers, pressure equipment, storage, hot water, designation, chemical composition, mechanical properties, dimensional tolerances, sampling, tests English version Copper and copper alloys Ð Plate, sheet and circles for boilers, pressure vessels and hot water storage units (includes amendment A1:2000) Cuivre et alliages de cuivre Ð Plaques, toà les et disques pour chaudieÁres, reÂservoirs aÁ pression et uniteÂs de stockage d'eau chaude (inclut l'amendement A1:2000) Kupfer und Kupferlegierungen Ð Platten, Bleche und Ronden fuÈr Kessel, DruckbehaÈlter und Warmwasserspeicheranlagen (enthaÈlt AÈ nderung A1:2000) This European Standard was approved by CEN on 6 November 1997. Amendment A1:2000 was approved by CEN on 2000-07-14. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. Copyright British Standards Institution Reproduced by IHS under license with BSI - Uncontrolled Copy Document provided by IHS Licensee=Bureau Veritas/5959906001, 11/08/2004 03:09:13 MST Questions or comments about this message: please call the Document Policy Group at 303-397-2295. - - ` , , , , ` , ` ` , , , ` ` , ` ` ` ` , , , ` ` , , , ` - ` - ` , , ` , , ` , ` , , ` - - - Page 2 EN 1653:1997  BSI 05-2001 | | | | | | Foreword This European Standard has been prepared by Technical Committee CEN/TC 133, Copper and copper alloys, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by June 1998, and conflicting national standards shall be withdrawn at the latest by June 1998. Within its programme of work, Technical Committee CEN/TC 133 requested CEN/TC 133/WG 2, Rolled flat products, to prepare the following standard: EN 1653, Copper and copper alloys Ð Plate, sheet and circles for boilers, pressure vessels and hot water storage units This European Standard has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of EU Directives. For relationship with EU Directives, see Annex ZA (informative), which is an integral part of this standard. This is one of a series of European Standards for copper and copper alloy rolled flat products. Other products are, or will be, specified as follows: EN 1172, Copper and copper alloys Ð Sheet and strip for building purposes EN 1652, Copper and copper alloys Ð Plate, sheet, strip and circles for general purposes EN 1654, Copper and copper alloys Ð Strip for springs and connectors EN 1758, Copper and copper alloys Ð Strip for lead frames Copper and copper alloys Ð Copper plate, sheet and strip for electrical purposes (WI: 00133022) According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. | | | | | | | | | | | | | | | | | | | | | | | | | Foreword to amendment A1 This amendment EN 1653:1997/A1:2000 to EN 1653:1997 has been prepared by Technical Committee CEN/TC 133, Copper and alloys, the Secretariat of which is held by DIN. This amendment to the European Standard EN 1653:1997 shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2001, and conflicting national standards shall be withdrawn at the latest by February 2001. This amendment to the European Standard EN 1653:1997 has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this standard. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and the United Kingdom. Copyright British Standards Institution Reproduced by IHS under license with BSI - Uncontrolled Copy Document provided by IHS Licensee=Bureau Veritas/5959906001, 11/08/2004 03:09:13 MST Questions or comments about this message: please call the Document Policy Group at 303-397-2295. - - ` , , , , ` , ` ` , , , ` ` , ` ` ` ` , , , ` ` , , , ` - ` - ` , , ` , , ` , ` , , ` - - - Page 3 EN 1653:1997  BSI 05-2001 Contents Page Foreword 2 1 Scope 5 2 Normative references 5 3 Definitions 5 3.1 plate 5 3.2 sheet 5 3.3 circle 5 4 Designations 6 4.1 Material 6 4.2 Material condition 6 4.3 Product 6 5 Ordering information 7 6 Requirements 7 6.1 Plate, sheet and circles for boilers, pressure vessels and heat exchangers 7 6.2 Sheet and circles for hot water storage units 8 7 Sampling 8 7.1 General 8 7.2 Analysis 8 7.3 Tensile, hardness and bend tests 8 8 Test methods 8 8.1 Analysis 8 8.2 Tensile test 8 8.3 Hardness test 8 8.4 Bend test 8 8.5 Retests 9 8.6 Rounding of results 9 9 Declaration of conformity and inspection documentation 9 9.1 Declaration of conformity 9 9.2 Inspection documentation 9 10 Marking, packaging, labelling 9 | | | | Page Annex A (informative) Bibliography 15 Annex B (informative) Mechanical properties at elevated temperatures for boilers, pressure vessels and heat exchangers 15 Annex ZA (informative) Clauses of this European Standard addressing essential requirements or other provisions of EU Directives 23 Table 1 Ð Composition of copper 9 Table 2 Ð Composition of copper alloys 10 Table 3 Ð Mechanical properties of plate, sheet and circles for boilers, pressure vessels and heat exchangers 11 Table 4 Ð Tolerances on thickness of plate, sheet and circles for boilers, pressure vessels and heat exchangers 13 Table 5 Ð Tolerances on width and length of plate and sheet for boilers, pressure vessels and heat exchangers 13 Table 6 Ð Squareness of plate and sheet for boilers, pressure vessels and heat exchangers 13 Table 7 Ð Tolerances on diameter of circles for boilers, pressure vessels and heat exchangers 14 Table 8 Ð Tolerances on flatness of plates for boilers, pressure vessels and heat exchangers 14 Table 9 Ð Vickers hardness for sheet and circles for hot water storage units 14 Table 10 Ð Tolerances on thickness and width, length or diameter of sheet and circles for hot water storage units 14 Copyright British Standards Institution Reproduced by IHS under license with BSI - Uncontrolled Copy Document provided by IHS Licensee=Bureau Veritas/5959906001, 11/08/2004 03:09:13 MST Questions or comments about this message: please call the Document Policy Group at 303-397-2295. - - ` , , , , ` , ` ` , , , ` ` , ` ` ` ` , , , ` ` , , , ` - ` - ` , , ` , , ` , ` , , ` - - - Page 4 EN 1653:1997 blankCopyright British Standards Institution Reproduced by IHS under license with BSI - Uncontrolled Copy Document provided by IHS Licensee=Bureau Veritas/5959906001, 11/08/2004 03:09:13 MST Questions or comments about this message: please call the Document Policy Group at 303-397-2295. --`,,,,`,``,,,``,````,,,``,,,`-`-`,,`,,`,`,,`--- Page 5 EN 1653:1997  BSI 05-2001 1 Scope This European Standard specifies the composition, property requirements and tolerances on dimensions and form for copper and copper alloy plate, sheet and circles for boilers, pressure vessels, heat exchangers and hot water storage units. The sampling procedures, the methods of test for verification of conformity to the requirements of this standard, and the delivery conditions are also specified. 2 Normative references This European Standard incorporates, by dated or undated reference, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references, the latest edition of the publication referred to applies. EN 1655, Copper and copper alloys Ð Declarations of conformity. EN 10002-1, Metallic materials Ð Tensile testing Ð Part 1: Method of test (at ambient temperature). EN 10204, Metallic products Ð Types of inspection documents. ISO 1811-2, Copper and copper alloys Ð Selection and preparation of samples for chemical analysis Ð Part 2: Sampling of wrought products and castings. ISO 6507-1, Metallic materials Ð Hardness test Ð Vickers test Ð Part 1: HV 5 to HV 100. ISO 6507-2, Metallic materials Ð Hardness test Ð Vickers test Ð Part 2: HV 0,2 to less than HV 5. ISO 7438, Metallic materials Ð Bend test. NOTE Informative references to documents used in the preparation of this standard, and cited at the appropriate places in the text, are listed in a bibliography, see annex A. 3 Definitions For the purposes of this standard, the following definitions, based on ISO 197-3, apply. 3.1 plate flat rolled product of rectangular cross section with uniform thickness greater than 10 mm, usually with sheared, sawn or machined edges 3.2 sheet flat rolled product of rectangular cross section with uniform thickness from 0,2 mm up to and including 10 mm, supplied in straight lengths, usually with sheared or sawn edges. The thickness does not exceed one tenth of the width 3.3 circle circular blank 4 Designations 4.1 Material 4.1.1 General The material is designated either by symbol or by number (see Tables 1 and 2). 4.1.2 Symbol The material symbol designation is based on the designation system given in ISO 1190-1. NOTE Although material symbol designations used in this standard might be the same as those in other standards using the designation system given in ISO 1190-1, the detailed composition requirements are not necessarily the same. 4.1.3 Number The material number designation is in accordance with the system given in EN 1412. 4.2 Material condition For the purposes of this standard, the following designations, which are in accordance with the system given in EN 1173, apply for the material condition. R... Material condition designated by the minimum value of tensile strength requirement for the product with mandatory tensile strength, 0,2 % proof strength and elongation requirements. H... Material condition designated by the minimum value of hardness requirement for the product with mandatory hardness requirements. Exact conversion between material conditions designated R... and H... is not possible. Material condition is designated by only one of the above designations. 4.3 Product The product designation provides a standardized pattern of designation from which a rapid and unequivocal description of a product is conveyed in communication. It provides mutual comprehension at the international level with regard to products which meet the requirements of the relevant European Standard. The product designation is no substitute for the full content of the standard. Copyright British Standards Institution Reproduced by IHS under license with BSI - Uncontrolled Copy Document provided by IHS Licensee=Bureau Veritas/5959906001, 11/08/2004 03:09:13 MST Questions or comments about this message: please call the Document Policy Group at 303-397-2295. - - ` , , , , ` , ` ` , , , ` ` , ` ` ` ` , , , ` ` , , , ` - ` - ` , , ` , , ` , ` , , ` - - - Page 6 EN 1653:1997  BSI 05-2001 EXAMPLE 1 Plate conforming to this standard, in material designated either CuNi10Fe1Mn or CW352H, in material condition R320, nominal thickness 15,05 mm with a plus tolerance, nominal width 800 mm, nominal length 1 500 mm, bandsawn, shall be designated as follows: Plate EN 1653 Ð CuNi10Fe1Mn Ð R320 Ð 15,05P 3 8003 1 500 Ð B or Plate EN 1653 Ð CW352H Ð R320 Ð 15,05P 3 800 3 1 500 Ð B Denomination Number of this European Standard Material designation Material condition designation Nominal dimensions in millimetres Tolerance class for cutting to width and length EXAMPLE 2 Circles for boilers conforming to this standard, in material designated either Cu-DHP or CW024A, in material condition R200, nominal thickness 3,55 mm, nominal diameter 1 150 mm, sheared, shall be designated as follows: Circle EN 1653 Ð Cu-DHP Ð R200 Ð 3,553 1 150 Ð S or Circle EN 1653 Ð CW024A Ð R200 Ð 3,553 1 150 Ð S The product designation for products to this standard shall consist of: ± denomination (``Plate'', `` Sheet'' or ``Circle''); ± number of this European Standard (EN 1653); ± material designation, either symbol or number (see Tables 1 and 2); ± material condition designation (see Tables 3 and 9); ± nominal dimensions: plate, sheet and circles for boilers, pressure vessels and heat exchangers: ± plate: thickness3width3 length and tolerance classes for thickness (if applicable, P), width and length (see example 1); ± sheet: thickness3width3 length and tolerance classes for thickness (if applicable, P), width and length; ± circles: thickness3 diameter and tolerance classes for thickness (if applicable, P), and diameter; sheet and circles for hot water storage units: ± sheet: thickness3width3 length; ± circles: thickness3 diameter (see example 2); ± tolerance class for cutting to width and length and diameter of plate, sheet or circles for boilers, pressure vessels and heat exchangers. The following designations shall be used as appropriate: S for sheared, B for band sawn and M for machined. (See Tables 5 and 7.) The derivation of a product designation is shown for plate in example 1 and another typical product designation is shown in example 2. Copyright British Standards Institution Reproduced by IHS under license with BSI - Uncontrolled Copy Document provided by IHS Licensee=Bureau Veritas/5959906001, 11/08/2004 03:09:13 MST Questions or comments about this message: please call the Document Policy Group at 303-397-2295. - - ` , , , , ` , ` ` , , , ` ` , ` ` ` ` , , , ` ` , , , ` - ` - ` , , ` , , ` , ` , , ` - - - Page 7 EN 1653:1997  BSI 05-2001 5 Ordering information In order to facilitate the enquiry, order and confirmation of order procedures between the purchaser and the supplier, the purchaser shall state on his enquiry and order the following information: a) quantity of product required (number of pieces or mass); b) denomination (``Plate'', `` Sheet'' or ``Circle''); c) number of this European Standard (EN 1653); d) material designation (see Tables 1 and 2); e) material condition designation (see 4.2 and Tables 3 and 9) if the choice is not to be left to the discretion of the supplier; f) nominal dimensions: ± plate, sheet: thickness 3width 3 length; ± circles: thickness 3 diameter; g) for plate, sheet and circles for boilers, pressure vessels and heat exchangers, whether plus tolerances only are requ