HIGH ACCURACY 1A, 60V LED DRIVER WITH INTERNAL SWITCH
Description
The GS60100 is a continuous mode inductive step-down
converter, designed for driving single or multiple series
connected LEDs efficiently from a voltage source higher
than the LED voltage. The device operates from an input
supply between 6V and 60V and provides an externally
adjustable output current of up to 1A. Depending upon
supply voltage and external components, this can provide
up to 48 watts of output power.
The GS60100 includes the output switch and a high-side
output current sensing circuit, which uses an external
resistor to set the nominal average output current.
Output current can be adjusted above, or below the set
value, by applying an external control signal to the 'ADJ' pin.
The ADJ pin will accept either a DC voltage or a PWM
waveform. Depending upon the control frequency, this will
provide either a continuous (dimmed) or a gated output
current. Soft-start can be forced using an external capacitor
from the ADJ pin to ground.
Applying a voltage of 0.2V or lower to the ADJ pin turns the
output off and switches the device into a low current standby
state.
Pin Assignments
Typical Application Circuit
Features
• Typically better than 0.8% output current accuracy
• Available in thermally enhanced SOP8 package
• Simple and with low part count
• Single pin on/off and brightness control using DC
voltage or PWM
• PWM resolution up to 900:1
• High efficiency (up to 95%)
• Wide input voltage range: 6V to 60V
• Inherent open-circuit LED protection
Applications
• Low voltage halogen replacement LEDs
• Automotive lighting
• Low voltage industrial lighting
• LED back-up lighting
• Illuminated signs
• Emergency lighting
• SELV lighting
• LCD TV backlighting
• Refrigeration lights
.
(TOP VIEW)
SO-8-EP
4
6
5
1
72
8
3
LX
GND
GND
ADJ
VIN
GND
GND
ISENSE
VIN ISENSE LX
GND
GS60100ADJ
VIN (24V) Rs
0.2V
10UF/100V
C1
GND
100nF
D1
L1
IOUTnom = 0.2/RS
2,3,6,7
4
8 5 1
SS310
GS60100
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820uH
Block Diagram
Figure 1 Pin connection for SOP-8EP package
Pin Description
Name SO8-EP Description
LX Drain of NDMOS switch
GND Ground (0V)
ADJ
Multi-function On/Off and brightness control pin:
• Leave floating for normal operation.(VADJ = VREF = 1.25V giving
nominal average output current IOUTnom = 0.2V/RS)
• Drive to voltage below 0.2V to turn off output current
• Drive with DC voltage (0.3V < VADJ < 2.5V) to adjust output current
from 25% to 200% of IOUTnom
• Connect a capacitor from this pin to ground to set soft-start time.
Soft start time increases approximately 0.2ms/nF
ISENSE
Connect resistor RS from this pin to VIN to define nominal average output
current IOUTnom = 0.2V/RS
(Note: RSMIN = 0.2V with ADJ pin open-circuit)
VIN
Input voltage (6V to 60V). Decouple to ground with 4.7µF of higher X7R
ceramic capacitor close to device
Low voltage
detector
Voltage
regulator
LX
MN
L1
D1
ISENSE
Adj
Gnd
VIN
VIN
50K 20K
1.25V
1.35V
0.2V
600KHz
+
-
+
-
+
-
R4 R5
R2
R3
R1
2
4
8 5 1
D1
+
-
RS
C1
4.7mF
5V
1
2, 3, 6, 7
4
5
8
GS60100
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Absolute Maximum Ratings (Voltages to GND Unless Otherwise Stated)
Symbol Parameter Rating Unit
VIN Input Voltage
-0.3 to +60
(65V for 0.5 sec) V
VSENSE ISENSE Voltage
+0.3 to -5
(measured with respect to VIN)
V
VLX LX Output Voltage
-0.3 to +60
(65V for 0.5 sec) V
VADJ Adjust Pin Input Voltage -0.3 to +6 V
ILX Switch Output Current 1.25 A
PTOT
Power Dissipation
(Refer to Package thermal de-rating curve on page 26)
SOT23-5; 1
DFN; 1.8 W
TOP Operating Temperature -40 to 125 °C
TST Storage Temperature -55 to 150 °C
TJ MAX Junction Temperature 150 °C
These are stress ratings only. Operation above the absolute maximum rating may cause device failure. Operation at the absolute maximum ratings, for
extended periods, may reduce device reliability.
Thermal Resistance
Symbol Parameter Rating Unit SO-8-EP
θJA Junction to Ambient 45
°C/W ΨJB Junction to Board - -
θJC Junction to Case 7
Electrical Characteristics (Test conditions: VIN = 24V, Tamb = 25°C, unless otherwise specified.)(a)
Symbol Parameter Condition Min. Typ. Max. Unit
VIN Input voltage See note
(b) 6 60
VSU Internal regulator start-up threshold 4.85 5.2 V
VSD Internal regulator shutdown threshold 4.4 4.75 V
IINQoff Quiescent supply current with output off ADJ pin grounded 65 108 µA
IINQon
Quiescent supply current with output
switching(C)
ADJ pin floating,
L=68mH,
3 LEDs, f=260kHz
1.6 mA
VSENSE
Mean current sense threshold voltage
(Defines LED current setting accuracy)
Measured on ISENSE pin
with respect to VIN
VADJ=1.25V; VIN=18V
195 200 205 mV
VSENSEHYS Sense threshold hysteresis ±15 %
ISENSE ISENSE pin input current VSENSE = VIN -0.2 4 10 µA
VREF Internal reference voltage
Measured on ADJ pin
with pin floating 1.25 V
DVREF/DT Temperature coefficient of VREF 50
ppm/°
C
VADJ
External control voltage range on ADJ pin
for DC brightness control (d) 0.3 2.5 V
VADJoff
DC voltage on ADJ pin to switch device from
active (on) state to quiescent (off) state VADJ falling 0.15 0.2 0.27 V
Notes: (a) Production testing of the device is performed at 25°C. Functional operation of the device and parameters specified over a -40°C to +105°C
temperature range, are guaranteed by design, characterization and process control.
(b) VIN > 16V to fully enhance output transistor. Otherwise out current must be derated - see graphs. Operation at low supply may cause excessive
heating due to increased on-resistance. Tested at 7V guaranteed for 6V by design.
(c) Static current of device is approximately 700 mA, see Graph, Page 17
(d) 100% brightness corresponds to VADJ = VADJ(nom) = VREF. Driving the ADJ pin above VREF will increase the VSENSE. Threshold and output
current proportionally
GS60100
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Electrical Characteristics (Test conditions: VIN = 24V, Tamb = 25°C, unless otherwise specified.)(a) (cont.)
Symbol Parameter Condition Min. Typ. Max. Unit
VADJon
DC voltage on ADJ pin to switch device
from quiescent (off) state to active (on)
state
VADJ rising 0.2 0.25 0.3 V
RADJ Resistance between ADJ pin and VREF
0< VADJ< VREF
VADJ>VREF +100mV
30
10.4
50
14.2
65
18 kΩ
ILXmean Continuous LX switch current 1 A
RLX LX switch ‘On’ resistance @ ILX = 1A 0.5 0.75 Ω
ILX(leak) LX switch leakage current 5 µA
DPWM(LF)
Duty cycle range of PWM signal applied to
ADJ pin during low frequency PWM
dimming mode
PWM frequency <300Hz
PWM amplitude = VREF
Measured on ADJ pin
0.001 1
Brightness control range 1000:1
DCADJ(*) DC Brightness control range See note
(*) 5:1
TSS
Soft start time
Time taken for output
current to reach 90% of
final value after voltage on
ADJ pin has risen above
0.3V. Requires external
capacitor 22nF. See
graphs for more details
2 ms
fLX
Operating frequency
(See graphs for more details)
ADJ pin floating
L=68mH (0.2V)
IOUT=1A @ VLED=3.6V
Driving 3 LEDs
260 kHz
TONmin Minimum switch ‘ON’ time LX switch ‘ON’ 130
(†) ns
TOFFmin Minimum switch ‘OFF’ time LX switch ‘OFF’ 70
(†) ns
TPWmin_REC
Recommended minimum switch
pulse width LX switch ‘ON’ or ‘OFF’ 800 ns
fLXmax
Recommended maximum operating
frequency 500 kHz
DLX
Recommended duty cycle range of output
switch at fLXmax
0.3 0.7
Notes: (*) Ratio of maximum brightness to minimum brightness before shutdown VREF = 1.25/0.3. VREF externally driven to 2.5V, ratio 10:1.
(†) Parameters are not tested at production. Parameters are guaranteed by design, characterization and process control.
GS60100
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Device Description
The device, in conjunction with the coil (L1) and current sense resistor (RS), forms a self-oscillating continuous-mode buck
converter.
Device operation (refer to Figure 1 - Block diagram and Figure 2 Operating waveforms)
Operation can be best understood by assuming that the ADJ pin of the device is unconnected and the voltage on this pin
(VADJ) appears directly at the (+) input of the comparator.
When input voltage VIN is first applied, the initial current in L1 and RS is zero and there is no output from the current sense
circuit. Under this condition, the (-) input to the comparator is at ground and its output is high. This turns MN on and switches
the LX pin low, causing current to flow from VIN to ground, via RS, L1 and the LED(s). The current rises at a rate determined
by VIN and L1 to produce a voltage ramp (VSENSE) across RS. The supply referred voltage VSENSE is forced across internal
resistor R1 by the current sense circuit and produces a proportional current in internal resistors R2 and R3. This produces a
ground referred rising voltage at the (-) input of the comparator. When this reaches the threshold voltage (VADJ), the
comparator output switches low and MN turns off. The comparator output also drives another NMOS switch, which
bypasses internal resistor R3 to provide a controlled amount of hysteresis. The hysteresis is set by R3 to be nominally 15%
of VADJ.
When MN is off, the current in L1 continues to flow via D1 and the LED(s) back to VIN. The current decays at a rate
determined by the LED(s) and diode forward voltages to produce a falling voltage at the input of the comparator. When this
voltage returns to VADJ, the comparator output switches high again. This cycle of events repeats, with the comparator input
ramping between limits of VADJ ± 15%.
Switching thresholds
With VADJ = VREF, the ratios of R1, R2 and R3 define an average VSENSE switching threshold of 200mV (measured on the
ISENSE pin with respect to VIN). The average output current IOUTnom is then defined by this voltage and RS according to:
IOUTnom = 200mV/RS
Nominal ripple current is ±30mV/RS
Adjusting output current
The device contains a low pass filter between the ADJ pin and the threshold comparator and an internal current limiting
resistor (50kΩ nom) between ADJ and the internal reference voltage. This allows the ADJ pin to be overdriven with either
DC or pulse signals to change the VSENSE switching threshold and adjust the output current.
Details of the different modes of adjusting output current are given in the applications section.
Output shutdown
The output of the low pass filter drives the shutdown circuit. When the input voltage to this circuit falls below the threshold
(0.2V nom.), the internal regulator and the output switch are turned off. The voltage reference remains powered during
shutdown to provide the bias current for the shutdown circuit. Quiescent supply current during shutdown is nominally 60μA
and switch leakage is below 5μA.
GS60100
5
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Application Information
Setting nominal average output current with external resistor RS
The nominal average output current in the LED(s) is determined by the value of the external current sense resistor (RS)
connected between VIN and ISENSE and is given by:
IOUTnom = 0.2/RS [for RS ≥ 0.2V]
The table below gives values of nominal average output current for several preferred values of current setting resistor (RS)
in the typical application circuit shown on page 1:
RS (V)
Nominal average output
current (mA)
0.20 1000
0.27 740
0.56 357
The above values assume that the ADJ pin is floating and at a nominal voltage of VREF (=1.25V). Note that RS = 0.2V is the
minimum allowed value of sense resistor under these conditions to maintain switch current below the specified maximum
value.
It is possible to use different values of RS if the ADJ pin is driven from an external voltage. (See next section).
Output current adjustment by external DC control voltage
The ADJ pin can be driven by an external dc voltage (VADJ), as shown, to adjust the output current to a value above or
below the nominal average value defined by RS.
The nominal average output current in this case is given by:
IOUTdc = (VADJ /1.25) x (0.2/RS) [for 0.3< VADJ <2.5V]
Note that 100% brightness setting corresponds to VADJ = VREF. When driving the ADJ pin above 1.25V, RS must be
increased in proportion to prevent IOUTdc exceeding 1A maximum.
The input impedance of the ADJ pin is 50kΩ ±25% for voltages below VREF and 14.2kΩ ±25% for voltages above VREF
+100mV.
GND
GS60100ADJ
GND
+
DC
GS60100
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Output current adjustment by PWM control
Directly driving ADJ input
A Pulse Width Modulated (PWM) signal with duty cycle DPWM can be applied to the ADJ pin, as shown below, to adjust the
output current to a value above or below the nominal average value set by resistor RS:
Driving the ADJ input via open collector transistor
The recommended method of driving the ADJ pin and controlling the amplitude of the PWM waveform is to use a small NPN
switching transistor as shown below:
This scheme uses the 50k resistor between the ADJ pin and the internal voltage reference as a pull-up resistor for the
external transistor.
Driving the ADJ input from a microcontroller
Another possibility is to drive the device from the open drain output of a microcontroller. The diagram below shows one
method of doing this:
If the NMOS transistor within the microcontroller has high Gate / Drain capacitance, this arrangement can inject a negative
spike into ADJ input of the GS60100 and cause erratic operation but the addition of a Schottky clamp diode (eg Diodes Inc.
SD103CWS) to ground and inclusion of a series resistor (3.3k) will prevent this. See the section on PWM dimming for more
details of the various modes of control using high frequency and low frequency PWM signals.
PWM
GND
0V
VADJ
GND
GS60100 ADJ
PWM
GND
ADJ
GND
GND
ADJ
MCU 3.3k
GS60100
GS60100
GS60100
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8
Package Information (SOP8-EP)
TEL:0755-27668758/29126058 web:http://www.zgsemi.com www.086ic.cn
GS60100
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