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首页 平弯钢化炉技术规格说明书(Specification of technical specific…

平弯钢化炉技术规格说明书(Specification of technical specification for flat bending steel furnace).doc

平弯钢化炉技术规格说明书(Specification of t…

卢江大
2018-04-30 0人阅读 举报 0 0 暂无简介

简介:本文档为《平弯钢化炉技术规格说明书(Specification of technical specification for flat bending steel furnace)doc》,可适用于社会民生领域

平弯钢化炉技术规格说明书(Specificationoftechnicalspecificationforflatbendingsteelfurnace)平弯钢化炉技术规格说明书(Specificationoftechnicalspecificationforflatbendingsteelfurnace)QXGTFBSCVSpecificationsofflowflatcurvedsteelfurnacetechnicalspecificationsModelandspecificationQxgtfbscvforflowflatcurvedglasstoughenedfurnaceUseandprocessprofileThemachineismainlyusedtoproduceglassforlargespecificationofflatbenttemperedglassandotherUSESItconsistsofsevenparts:theplatoon,theheatingzone,thecurvedsectionstrengtheningarea,theflatsectionstrengtheningarea,theunloadingplatform,thehairdryersystemandtheelectricalcontrolsystemTheusualprocessofhorizontalbendingsteelfurnaceisflatandcurvedreinforcement,whichislocatedatbothendsoftheheatingzoneIntheproductionofthecurvedglass,theglassfromtheplatoonoftheplatoonintheflatsectionofthereinforcementzoneintothefurnace,intheheatingareaheating,afterreachingacertaintemperature,therapidrelease,enteringthecurvedsegmentoftherollformingandstrengtheningWhentheplateismadeofplatetoughenedglass,theglassentersthefurnacefromtheoppositeendofthefurnaceAfteritisout,itreachestheflatwindgratetobetoughened,andsteelismadeouttotheunloadingplatformThestructureofthemachineischaracterizedbyatwowaymovingfunctionthatgreatlyimprovesthequalityoftheglassTechnical,productionparametersThelocalpowervaluePowersupply:threephasefourwiresystemVHzPowersupplycapacity:notlessthanKVAThetotalpowerofkwHeatingratedpowerofkWTheratedpowerofthefaniskWOtherkwProcessingglassdimensionsPlateglassthickness:mmProcessedplateglassmaximumrange:*mmglass*mmglassProcessingplateglassmaximumsize:*mmmm*mmmm*mmmm*mmmmMinimumsizeofprocessedplateglass:*Glassthickness:mmProductionbendingglassmaximumsize:*(forarcdirection)Bendingglassproductionminimumsize:*(forarcdirection)Radiansrange:RisgreaterthanmmmmglassRmmortommglassRmmormoremmglassThesizeoftheequipmentmlong*mwide*mheightTheproductionefficiencyPlatetoughenedglass:mmsecondfurnaceaboutfurnacehourmmsecondfurnaceaboutfurnacehourmmsecondfurnaceaboutfurnacehourmmsecondfurnaceaboutfurnacehourmmsecondovenaboutfurnacehourmmsecondfurnaceaboutfurnacehourmmsecondfurnaceaboutfurnacehourmmsecondfurnaceaboutfurnacehourBenttoughenedglass:mmaboutfurnacehourmmaboutfurnacehourmmaboutfurnacehourmmaboutfurnacehourmmaboutfurnaceperhourmmapproximatelyfurnacehourElectricityconsumption:Atmm,theaveragepowerconsumptionisdegreesmTypeofglassproduced:Commonplateglass,embossedglass,sandmonglass,concaveconvexglass(concaveconvexsize<mm),reflectiveglassandvariousloweglassetcProductqualificationrate:Thenormalpassrateisabove(mainlydeterminedbytemperaturecontrol,glassqualityandotherfactors)TheproductconformstogbsteelstandardTheother:a)thewindopportunityproducesthegreaternoise,theproposalcustomerbuildsthewindengineroom,toreducethenoiseB)electricalcontrolsystemworkingenvironmenttemperaturefor,needairconditioningcompartment,alsoresolveitselfbythecustomerC)selfprovidedaircompressor:powerkW,maximumpressureMpaStructureintroductionandcharacteristicsTheequipmentisdividedintosevenparts:platoon,heatingzone,curvedsectionstrengtheningzone,flatsectionstrengtheningzone,unloadingplatform,blowersystemandelectricalcontrolsystemRowoftableTheglassisplacedintheplatoonforheatingApairofphotoelectricswitchesareinstalledneartheentrancedooroftheplatform,whichcanbeusedtostopanddetectthecountingbaseofthefurnaceThedrivingrolleroftheentrytableisafullpackageofthreecomponentethylenepropylenecolorrubberroller,anditisequippedwithuniversalwheelliftingplatformfortheconvenienceoflargeglasspackingApressurecontrolpanelisinstalledonbothsidesoftheroller,sothattheglasswillnotexceedthespecifiedwidthandavoidtheinsulatinglayeroftheglassintothefurnaceEachrubberrollerhasasetofphimmotypebeltdriving,accurateandreliabletransmissionThecenteroftherubberrollerismmHeatingareaHeatingchambersize:mm(L)*mm(W)*(H)Inthefurnace(heatingarea),thestraightline,roundnessandthermaldeformationofquartzceramicrollareinstalledevenlytoensurethattheglassstaysflatandisnotdeformedwhenheatedonitPhi*ThefurnaceisinstalledevenlywithAFheaterwire,anddividedintoupperandlowergroups,withlifeof>yearsTheheatingcontrolmethodis:SSRmoduletemperatureanalogcontrollerThetouchscreenshowstheactualtemperatureandsettingtemperatureofeachpointWhenthetemperatureisset,theheatingsystemwillautomaticallyreducetheheatingofeachheatingwireuntilitisclosedAlltheheatingwireinthefurnaceisconnectedbytheceramictube,andthefixedpartsarefixedwithspecialceramic,soastoachievethedistributionuniformityandavoidtheshortcircuitofthecollisionTheinsulationlayerwithceramicfiberhardboard(thicknessmm)isthemainbodyheatresistantceramicseathightemperaturegluemud,thetotalthicknessoftheinsulationlayerismm,withtheSUSSspecialweldednailfixation,theinsulationoftheinsulationlayer,theinsulationperformanceallExcellent,andfirm,durable,willnotshedinfluenceglasssurfacequalityShellsurfacetemperature<Upperfurnaceisequippedwithforcedconvectionsystem,whenheatedbytheheatemittedbyelectricheatingsilk,notdirectradiationtothesurfaceoftheglass,butareabsorbedtotheconvectiontubefirst,thenevenly,forcedbyinjectionintotheglassonthesurface,thispointisunique,particularlysuitableforheatingloweglassTherearehightemperatureconvectionfansinstalledonthetopofthefurnace,whichcanbeusedforheatingofhotair,whichcanreachdegreesEachhightemperaturefanisdrivenbyaconverter,whichcaneasilycontroltheintensityofconvectionThenumericalvaluecanbesetonthescreen,andthecontrolcanberealizedautomaticallyTheconvectionpipeismadeofSUSSstainlesssteel,andthesurfacedoesnotproducetheoxidelayerSoitdoesn'taffecttheglasssurfacequalityThefurnacebodyisdividedintotwoparts,theupperfurnaceisdrivenbythespeedreducerandthescrewlift,whichcanbeupanddownThemaximumheightismm,sothatthefurnacecanbeclearedandrepairedEachporcelainrollerhastwooneoneonetenmmtypebeltdrive,whichisaccurateandreliableAftertheglassentersthefurnace,theelectricalsystemcanaccuratelycalculatethedisplacementoftheglassinthefurnace,whichcanbecalculatedaccordingtothetotallengthofthefurnaceglass,thusavoidingtheglassimpactfurnacedoorInordertoensuretheprecisionoftheporcelainrollerdrive,thetransmissionprecision(especiallythelowfrequencyoperation)istimesthatoftheordinarymotorThemachineisequippedwithapowerfailureemergencyprotectionsystemtoprotectthequartzporcelainrollerduringthepowerfailureThecontrolsystemisequippedwithautomaticheatingcontrol,whichcanautomaticallywarmupbeforethedailywork,savetimeandimproveproductionefficiencyZoneofreinforcementThesectionofbendingsectioniscomposedmainlyofmoldingmechanism,blowersystem,transmissionandhoistingsystemAfterheatedglass(temperatureis)onthebendingsectionofthereinforcedregionbyrollerpressuremolding,neednotdieTheradianofglassmoldingskillfullyusingthemethodandtheprincipleofmechanicallinkage,andaddacertainamountofnumericalcorrection,compensation,andtomakeitintheprocessofchangeofarc,therelativedisplacementchangeineverytable,cancarryout,accordingtothetheoryofnumericalvariablearcfast,highprecision,simplestructureandreliable,maintenancequantityislittleTheairgrilleadoptsthelargesectionextrudedaluminumsectiontomaketheskeleton,thearcbodyisnoteasytodeformItiseasytoadjustthearcerrorofthelowerwindgridtomakethearcofthelowerwindgratingmoreaccurateTherollersarespeciallydesignedforflexible,flexibleandflexibleshaftstofacilitatethebendingoflargearclongstraightglassThespacingoftherollsismmwiththedistanceoftheairnozzle,ensuringthearcaccuracyoftheglassandtheuniformityofthesteelcoolingThewindingsaredesignedtoensurethatthesmallradiusglassisformedaccuratelyThelowerwindgridarcandthearcdesignhavecountingencodermonitoring,whichcanconvenientlyobserveandcontroltheradiusofthebendingradiusZonereinforcementThehorizontalsectionismainlycomposedofhighpressurefan,windknife,bellowsairduct,transmissionandliftingsystemThewindknifeismadeofaluminumalloy,withuniformdistributionofwindholes,andtheAngleofwindholediffusioniscalculatedNurtureleeknifecanmakecoolingwindevenlyonthesurfaceoftheglassupanddown,andleeonknifecanbeadjustedindependently,thedistancetotheglassadjustmentprecisionaccuracytomm,easytocontroltheglassofstraightnessandflatnessThehighpressurefanisspeciallymadebythefanprofessionalmanufacturer,andthewholeinstallationisnotrequiredtomakethefoundationandgroutingonthesiteIntheupperpartofthezonestrengtheningzone,thefanplatformisinstalledandthetwofansareplacedontop,whichcaneffectivelysavethesiteThemachineisequippedwithtwokWhighpressurefan,allequippedwithinverter,whichcanreducethepowerconsumptionbyThecoolingairpressureisdisplayedonthescreenandcanadjusttheairpressurevalueofthefanbyadjustingthefrequencyUnloadingplatformThefinishedglassafterthesteelisremovedattheunloadingplatformTheunloadingplatformisequippedwithaheatresistantropewindingrollerorhightemperaturerubberroller,andequippedwithuniversalwheelliftingplatformfortheconvenienceoflargeglassunloadingApairofphotoelectricswitchesaremountedontheendofthelandingplatformtopreventtheglassfromfallingthroughtheheadanddamagingThefollowingisfittedwithafoottouchswitchthatallowstheremoteglasstoautomaticallywalktotheoperatorElectricalcontrolsystemTheelectricalcontrolsystemismainlyusedtocontrolandmonitorthetemperatureregulationofvariousmechanicaloperationandfurnaceheatingsystemThemaincomponentsofthesystemincludeimportprogrammablecontroller(PLC),motorinverter,encoder,temperaturesimulationcontrolmodule,electricheatingmodule,etcEachgrouphasatemperaturemeasuringpointandcanbeindependentlycontrolledThewholeadoptssimulationcontrolAtbothendsofthemachineareequippedwithanoperatingboundary,theoperationinterfaceis"importedtouchscreen(industrialgrade),theantiinterferenceabilityisstrong,theoperationissimple(noneedMouseclick),intuitive(inthepicture),stability(notdeadmachinephenomenon)Theonscreendisplayandactionableparametersare:VeryintuitiveworkinginterfaceThesettinganddisplayofheatingtemperatureineachdistrictMainelectricheating,auxiliaryelectricthermalpoweradjustment,settingHeating,coolingtimedisplay,settingTodisplayandsetupthetimeofenteringthefurnaceCoolingairpressuredisplay,automaticadjustmentThetranslationoftheflatsegmentandthecurvedsegmentArcsinputanddisplayThetravelofupperandlowerairlinesisdisplayedandadjustedautomaticallyDifferentproductiontechnologyparameterscanbemodifiedandstoredforcustomerselectionAbnormalconditiondisplay,report,storage,failureanalysistableRelatedoperationlearning,helpcontentFordifferentthicknessofglass,thesystemhasdifferentparametersforuserstochooseOnlyinthiswaycangoodqualityglassbemadeTheequipmentischaracterizedbyhighproductivity,lowpowerconsumptionandgoodproductqualityListofmaincomponentsAnumberofnotesfortheproductionofaproductceramicrollshandongzhongboSinomaorAmericanseledonsparepartsCeramicfixedpartsjiangsuyixinganumberofsparepartsceramicfiberhardboardJapanAesoprefractorymaterialssuzhouco,LTDhighpressurecentrifugalfanShanghaigeneralfan*kWparadespeedreducerTaiwanMeijidivisionprogrammablecontrollerPLCJapanPANASONICsettouchscreenTaiwanEVIEWcolorscreenencoderJapanNEMICONcompanyphotoelectricswitchJapaneseOMRONpairTheinverterTaiwandongyuancompanyhasunitsforthefanHeatingsolidstaterelayFOTEKTaiwanyangmingsparepartspiecesTypebelt,synchronousbeltTaiwan,GermanysparepartsClosetoswitchSouthKoreaAUOTNICScompanysuppliesfootstrokeswitchdomesticzhengtaisparepartscontact,relayFrenchSchneider,domesticzhengtaiotherelectricalcomponentsdomesticfamousbrandseveralsparepartsQuotation,manufacturingperiod,transportation,installationandaftersalesserviceThepriceofthismachineisRMB,,Manufacturingcycle:generallywithindaysfromthedateofthedepositofthecustomerTransportation:thesupplierisresponsiblefortransportingthemachinetothebuyer'sdesignatedplace(athome)andtakingfreightchargesThebuyershallberesponsibleforthefollowupmattersandexpensesInstallation:peopleInstallation,commissioningtime:normallydaysorsoThecompanyhastherighttochangetheparameters,specificationsandmodelsofallproducts,withoutfurthernoticeWepromisetoguaranteealloutgoingmachinesforoneyearandmaintenanceforlife

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平弯钢化炉技术规格说明书(Specification of technical specification for flat bending steel furnace)

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