SMC国际超合金公司镍合金焊材样本

PRODUCT CATALOGUE INCONEL® INCOLOY® INCOFLUX® INCO-CORED® INCO-WELD® MONEL® NI-ROD® NIMONIC® DURANICKEL® 686CPT® 725NDUR® NICKEL ALLOY WELDING www.specialmetalswelding.com Ta b le o f C o nt en ts Table of Contents Page AWS Werkstoff Nr. ISO No. Welding Electrodes Ni Nickel Welding Electrode 141 3 A5.11 ENi-1 2.4156 ENi2061 Ni-Cu MONEL Welding Electrode 190 4 A5.11 ENiCu-7 2.4366 ENi4060 Cu-Ni MONEL Welding Electrode 187 5 A5.6 ECuNi 2.0838 ECu 7158 Ni-Cr-Fe INCO-WELD A Welding Electrode 6 A5.11 ENiCrFe-2 2.4805 ENi6092 INCONEL Welding Electrode 152 7 A5.11 ENiCrFe-7 ENi6152 INCONEL Welding Electrode 152M 8 A5.11 ENiCrFe-7 ENi6152 INCONEL Welding Electrode 182 9 A5.11 ENiCrFe-3 2.4807 ENi6182 Ni-Cr-Mo INCONEL Welding Electrode 112 10 A5.11 ENiCrMo-3 2.4621 ENi6625 INCONEL Welding Electrode 122 11 A5.11 ENiCrMo-10 ENi6022 INCO-WELD C-276 Welding Electrode 12 A5.11 ENiCrMo-4 2.4887 ENi6276 INCO-WELD 686CPT Welding Electrode 13 A5.11 ENiCrMo-14 ENi6686 Ni-Cr-Co-Mo INCONEL Welding Electrode 117 14 A5.11 ENiCrCoMo-1 2.4628 ENi6617 Cast Iron Welding Electrodes Ni NI-ROD Welding Electrode 15 A5.15 ENi-CI E C Ni-CI NI-ROD 99X Welding Electrode 16 Ni-Fe NI-ROD 55 Welding Electrode 17 A5.15 ENiFe-CI E C NiFe-CI NI-ROD 55X Welding Electrode 18 Filler Metals & Flux Cored Ni Nickel Filler Metal 61 19 A5.14 ERNi-1 2.4155 SNi2061 Ni-Cu MONEL Filler Metal 60 20 A5.14 ERNiCu-7 2.4377 SNi4060 Cu-Ni MONEL Filler Metal 67 21 A5.7 ERCuNi 2.0837 SCu 7158 Ni-Cr INCONEL Filler Metal 72M 22 A5.14 ERNICr-7 NC 80/20 Filler Metal 23 2.4639 INCONEL Filler Metal 82 24 A5.14 ERNiCr-3 2.4806 SNi6082 Ni-Cr-Mo INCONEL Filler Metal 622 25 A5.14 ERNiCrMo-10 SNi6022 INCONEL Filler Metal 625 26 A5.14 ERNiCrMo-3 2.4831 SNi6625 INCO-WELD 686CPT Filler Metal 27 A5.14 ERNiCrMo-14 SNi6686 INCO-WELD 725NDUR Filler Metal 28 A5.14 ERNiCrMo-15 SNi7725 INCO-WELD C-276 Filler Metal 29 A5.14 ERNiCrMo-4 2.4886 SNi6276 INCO-CORED 625AP Flux-Cored Wire 30 A5.34 ENiCrMo3T1-4 Special Metals Welding Products Company is the world’s leading developer and manufacturer of nickel based welding consumables for joining nickel alloys, high performance steels, cast irons and dissimilar metals as well as overlaying on steel for corrosion or erosion protection. It offers the industry the widest range of welding consumables, supported by over 100 years experience in nickel alloy technology. Product trademarks such as MONEL, INCO-WELD, NI-ROD, INCONEL, INCOLOY, INCO-CORED, and INCOFLUX have earned worldwide recognition as the standard for quality and product performance. Special Metals Welding Products Company operates a fully integrated manufacturing facility that encompasses every step from acquisition of raw materials to packaging of the finished products. This melting-pot-to-weld-puddle control provides complete traceability and control of product quality. Rigorous quality control is applied at every production step with all products manufactured in accordance with the ISO 9001:2000 quality system. Manufacture to ASME III NCA 3800, TUV, military and other specifications is undertaken upon specific request. Support of this comprehensive product line is provided through a tradition of first class technical service and customer support made available through our extensive global distribution network. Direct access to additional information is available through our websites www.specialmetalswelding.com and in Chinese www.smc-wpc.com. 1 Nickel Welding Electrode 141 is used for shielded-metal-arc welding of Nickel 200 and Nickel 201, welding the clad side of nickel-clad steel, and surfacing of steel. The reaction of titanium with carbon in the weld metal holds free carbon to a low level so that the electrode can be used with low-carbon nickel (Nickel 201). The weld metal has good corrosion resist- ance, especially in alkalies. The electrode is also used for dissimilar welding, including joints between Nickel 200 or 201 and various iron-base and nickel-base alloys. Nickel Welding Electrode 141 can be operated in all welding positions. The electrodes provide excellent operability for groove and fillet welding in the downhand position and the smaller diameter electrodes are also suitable for all position welding. Power supply: direct current, electrode positive. Specifications AWS A5.11 ENi-1 (UNS W82141) ASME II, Part C, SFA-5.11, ENi-1 (UNS W82141) ASME IX, F-No.41 *DIN 1736 EL-NiTi3 (2.4156) *(EN) ISO 14172 – ENi2061 (NiTi3) *Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), MIL and other specifications please refer your inquiry to the Technical Department prior to order placement. Approvals VdTUV 1286.02 Other approvals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement. Limiting Ni+Co .................. 92.0 min. Cu ........................ 0.25 max. Chemical C ............................ 0.10 max. Al .............................. 1.0 max. Composition Mn........................ 0.75 max. Ti .................................. 1.0-4.0 Fe.......................... 0.75 max. P ............................ 0.03 max. S............................ 0.02 max. Others................ 0.50 max. Si ............................ 1.25 max. Minimum Tensile Strength, psi 60,000 Mechanical MPa 414 Properties Elongation, (4d) % 20 www.specialmetalswelding.com Ni Welding Electrode Nickel Welding Electrode 141 N ic k el W el d in g E le ct ro d e 14 1 Ta bl e o f Co nt en ts , Co nt in ue d Table of Contents Page AWS Werkstoff Nr. ISO No. Filler Metals (continued) Ni-Cr-Fe INCONEL Filler Metal 52 31 A5.14 ERNiCrFe-7 SNi6052 INCONEL Filler Metal 52M 32 A5.14 ERNiCrFe-7A INCONEL Filler Metal 52MSS 33 A5.14 ERNiCrFe-13 INCONEL Filler Metal 53MD 34 A5.14 ERNiCrFeAl-1 INCONEL Filler Metal 601 35 A5.14 ERNiCrFe-11 2.4626 SNi6601 INCONEL Filler Metal 92 36 A5.14 ERNiCrFe-6 SNi7092 Ni-Cr-Co-Mo INCONEL Filler Metal 617 37 A5.14 ERNiCrCoMo-1 2.4627 SNi6617 Ni-Fe NILO Filler Metal CF36 & 365 38 Ni-Fe-Cr INCOLOY Filler Metal 65 39 A5.14 ERNiFeCr-1 SNi8065 INCONEL Filler Metal 718 40 A5.14 ERNiFeCr-2 2.4667 SNi7718 Cast Iron Filler Metals NI-ROD 44 Filler Metal 41 A5.15 ERNiFeMn-CI S C NiFeMn-CI NI-ROD 99 Filler Metal 42 A5.15 ERNi-CI S C Ni-CI Submerged Arc Fluxes INCOFLUX 5 43 INCOFLUX 8 44 INCOFLUX 9 45 INCOFLUX ESS1 46 INCOFLUX ESS2 47 INCOFLUX ESS3 48 INCOFLUX ESS4 49 INCOFLUX NT100 50 INCOFLUX NT110 51 INCOFLUX NT120 52 INCOFLUX SAS1 53 INCOFLUX SAS2 54 Weldstrip & Flux Reference Chart 55 Thermal Spray Wires 56 Appendix 57 Welding Products Selector Chart 58-59 Conversion Factors for Units of Measure Conversions 60 Hardness Conversions 61 Comparisons of Gauges & Standard Pipe Sizes 62 Temperature Conversions 63 Storage & Rebaking 64-65 Safety & Handling (see New below) 66 Spooled Wire Packaging 67-68 Data contained in this publication are typical of the products and properties described, but are not suitable for specifications. INCONEL, MONEL, INCOLOY, INCO-WELD, INCOFLUX, INCO-CORED, NI-ROD, NILO, 686CPT and 725NDUR are trademarks of the Special Metals group of companies. Available Product Forms – Supplied in 10lbs (4.54kg) hermetically sealed containers Diameter mm 2.4 3.2 4.0 4.8 in 3/32 1/8 5/32 3/16 Length mm 305 356 356 356 in 12 14 14 14 Current (DC+) A 65-85 90-125 125-170 170-225 2 3 M O N EL ® W el d in g E le ct ro d e 19 0 MONEL Welding Electrode 190 is used for shielded-metal-arc welding of MONEL alloys 400, R-405, and K-500. It is also used for surfacing of steel. The weld metal is resistant to corrosion by sea water, salts, and reducing acids. The electrode is capable of producing weld deposits that meet stringent radiographic requirements. Although the electrode produces sound joints in MONEL alloy K-500, the weld metal has lower strength since, unlike the base metal, it is not age hardenable. Dissimilar-welding applications for MONEL Welding Electrode 190 include joints between MONEL nickel-copper alloys and carbon steel, low-alloy carbon steel, copper, and copper-nickel alloys. The electrodes provide excellent operability for groove and fillet welding in the downhand position and the smaller diameter electrodes are also suitable for all position welding. Power supply: direct current, electrode positive. Specifications AWS A5.11 ENiCu-7 (UNS W84190) ASME II, Part C, SFA-5.11, ENiCu-7 (UNS W84190) ASME IX, F-No.42 *DIN 1736 EL-NiCu30Mn (2.4366) *(EN) ISO 14172 – ENi4060 (NiCu30Mn3Ti) *Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), MIL and other specifications please refer your inquiry to the Technical Department prior to order placement. Approvals VdTUV 2106.01 Other approvals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement. Limiting Ni+Co.................... 62.0-68.0 Cu .......................... Remainder Chemical C................................ 0.15 max. Al ............................ 0.75 max. Composition Mn.............................. 4.0 max. Ti .................................. 1.0 max. Fe................................ 2.5 max. P .............................. 0.02 max. S ............................ 0.015 max. Others .................. 0.50 max. Si.................................. 1.0 max. Minimum Tensile Strength, psi 70,000 Mechanical MPa 483 Properties Elongation, (4d) % 30 MONEL® Welding Electrode 190 4 MONEL® Welding Electrode 187 M O N EL ® W el d in g E le ct ro d e 18 7 Available Product Forms – Supplied in 10lbs (4.54kg) hermetically sealed containers Diameter mm 2.4 3.2 4.0 4.8 in 3/32 1/8 5/32 3/16 Length mm 305 356 356 356 in 12 14 14 14 Current (DC+) A 55-75 75-110 110-150 150-190 Available Product Forms – Supplied in 10lbs (4.54kg) hermetically sealed containers Diameter mm 2.4 3.2 4.0 4.8 in 3/32 1/8 5/32 3/16 Length mm 305 356 356 356 in 12 14 14 14 Current (DC+) A 60-85 70-120 100-145 130-190 MONEL Welding Electrode 187 is used for shielded-metal-arc welding of wrought or cast 70/30, 80/20, and 90/10 copper-nickel alloys. Like the base metals with which it is used, the weld metal resists fouling and corrosion in sea water and is useful for many marine and desalination applications. Dissimilar joints welded with the electrode include those between copper-nickel alloys and MONEL alloy 400 or Nickel 200. The electrodes provide excellent operability for groove and fillet welding in the downhand position and the smaller diameter electrodes are also suitable for all position welding. Power supply: direct current, electrode positive. Specifications AWS A5.6 ECuNi (UNS W60715) ASME II, Part C, SFA-5.6, ECuNi (UNS W60715) ASME IX, F-No.34 *DIN 1733 S CuNi30Mn (2.0838) *(EN) ISO ECu 7158 (CuNi30) *Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), MIL and other specifications please refer your inquiry to the Technical Department prior to order placement. Approvals VdTUV 4530.01 Other approvals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement. Limiting Ni+Co...................... 29.0 min. Si ............................ 0.50 max. Chemical C.............................. 0.05 max. Cu .......................... Remainder Composition Mn .............................. 1.0-2.50 Ti.............................. 0.50 max. Fe ............................ 0.40-0.75 P ............................ 0.020 max S ............................ 0.015 max. Others .................. 0.50 max. Minimum Tensile Strength, psi 50,000 Mechanical MPa 345 Properties Elongation, (4d) % 30 Cu-Ni Welding ElectrodeNi-Cu Welding Electrode 5 6 IN CO -W EL D ® A W el di ng E le ct ro de INCO-WELD A Welding Electrode is used for shielded-metal-arc welding of INCOLOY alloys 800 and 800HT, INCONEL alloys 600 and 601, and nickel steels. The weld metal has excellent strength and oxidation resistance at high temperatures and retains impact resistance at cryogenic temperatures. The electrode is an exceptionally versatile product for dissimilar welding. It can be used on a variety of austenitic and ferritic steels and nickel alloys. Examples are combinations of stainless steels, carbon steels, INCONEL alloys, INCOLOY alloys, MONEL alloys, and copper-nickel alloys. Because of its versatility, INCO-WELD A Welding Electrode is especially useful for general maintenance welding of equipment exposed to strenuous service conditions. The electrodes provide excellent operability for groove and fillet welding in the downhand position and the smaller diameter electrodes are also suitable for all position welding. Power supply: direct current, electrode positive. Specifications AWS A5.11 ENiCrFe-2 (UNS W86133) ASME II, Part C, SFA-5.11, ENiCrFe-2 (UNS W86133) ASME IX, F-No.43 *DIN 1736 EL-NiCr15FeNb (2.4805) *(EN) ISO 14172 – ENi6092 (NiCr16Fe9NbMo) *Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), MIL and other specifications please refer your inquiry to the Technical Department prior to order placement. Approvals VdTUV 2104.00 Other approvals may be applicable. Please confirm details of current scope of approvals with the Technical Department prior to order placement. Limiting Ni+Co...................... 62.0 min. Cu............................ 0.50 max. Chemical C .............................. 0.10 max. Cr .............................. 13.0-17.0 Composition Mn.................................. 1.0-3.5 Nb+Ta ........................ 0.5-3.0 Fe.............................. 12.0 max. Mo..................................0.5-2.5 S .............................. 0.02 max. P .............................. 0.03 max. Si ............................ 0.75 max. Others .................. 0.50 max. Minimum Tensile Strength, psi 80,000 Mechanical MPa 552 Properties Elongation, (4d) % 30 INCO-WELD® A Welding Electrode Ni-Cr-Fe Welding Electrode INCONEL Welding Electrode 152 is used for shielded-metal-arc welding of INCONEL alloy 690. It has a higher chromium content which improves resistance to stress-corrosion cracking in the nuclear, pure water environment. It was designed to produce high quality welds in all positions. This electrode also produces corrosion-resistant overlays on most low-alloy and stainless steels. Other uses include applications requiring INCONEL alloy 690 "glass melters" used for the disposal of nuclear waste. It is also useful for dissimilar joints involving INCONEL and INCOLOY alloys, and stainless, low-alloy and carbon steels. The electrodes provide excellent operability for groove and fillet welding in the downhand position and the smaller diameter electrodes are also suitable for all position welding. Power supply: direct current, electrode positive. Specifications AWS A5.11 ENiCrFe-7 (UNS W86152) ASME II, Part C, SFA-5.11, ENiCrFe-7 (UNS W86152) ASME IX, F-No.43 *(EN) ISO 14172 – ENi6152 (NiCr30Fe9Nb) *Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), and other specifications please refer your inquiry to the Technical Department prior to order placement. Approvals Please confirm details of current scope of approvals with the Technical Department prior to order placement. Limiting Ni+Co .................. Remainder Cu............................ 0.50 max. Chemical C.............................. 0.05 max. Cr.............................. 28.0-31.5 Composition Mn.............................. 5.0 max. Ti.............................. 0.50 max. Fe ................................ 7.0-12.0 Al ............................ 0.50 max. S ............................ 0.015 max. P .............................. 0.03 max. Si ............................ 0.75 max. Nb+Ta .......................... 1.0-2.5 Mo .......................... 0.50 max. Others .................. 0.50 max. Minimum Tensile Strength, psi 80,000 Mechanical MPa 552 Properties Elongation, (4d) % 30 Ni-Cr-Fe Welding Electrode INCONEL® Welding Electrode 152 IN C O N EL ® W el d in g E le ct ro d e 15 2 Available Product Forms – Supplied in 10lbs (4.54kg) hermetically sealed containers Diameter mm 2.4 3.2 4.0 4.8 in 3/32 1/8 5/32 3/16 Length mm 229 356 356 356 in 12 14 14 14 Current (DC+) A 45-65 75-100 95-130 125-165 Available Product Forms – Supplied in 10lbs (4.54kg) hermetically sealed containers Diameter mm 2.4 3.2 4.0 4.8 in 3/32 1/8 5/32 3/16 Length mm 229 356 356 356 in 12 14 14 14 Current (DC+) A 45-70 65-95 95-130 125-165 7 8 IN C O N EL ® W el d in g E le ct ro d e 15 2 M INCONEL Welding Electrode 152M is used for the shielded-metal-arc welding of INCONEL alloy 690, and the overlaying of carbon steels and stainless steels to provide a nickel-chromium alloy corrosion resistant surface. The high chromium level provides excellent resistance to stress corrosion cracking in the nuclear, pure water environment. The product can also be used in applications requiring resistance to oxidizing acids. It is useful for dissimilar joints involving INCONEL and INCOLOY alloys. This product contains Boron and Zirconium to minimize the tendency for ductility-dip cracking. Specifications AWS A5.11 ENiCrFe-7 (UNS W86152) Other specifications to follow. Approvals Please confirm details of current scope of approvals with the Technical Department prior to order placement. Limiting Ni ............................Remainder Co ..............................0.12 max. Chemical C.............................. 0.05 max. Nb ..............................1.0 to 2.5 Composition Mn ..............................5.0 max. P ................................0.03 max. Fe ............................7.0 to 12.0 Zr..............................0.02 max. S ..............................0.015 max. B .............................0.005 max. Si ..............................0.75 max. Mo............................0.50 max. Cu ............................0.50 max. Others ....................0.50 max. Cr..........................28.0 to 31.5 Minimum Tensile Strength, psi 80,000 Mechanical MPa 552 Properties Elongation, (4d) % 30 INCONEL® Welding Electrode 152M Available Product Forms – Supplied in 10lbs (4.54kg) hermetically sealed containers Diameter mm 2.4 3.2 4.0 4.8 in 3/32 1/8 5/32 3/16 Length mm 229 356 356 356 in 12 14 14 14 Current (DC+) A 45-70 75-110 95-140 125-165 Available Product Forms – Supplied in 10lbs (4.54kg) hermetically sealed containers Diameter mm 2.4 3.2 4.0 4.8 in 3/32 1/8 5/32 3/16 Length mm 229 356 356 356 in 12 14 14 14 Current (DC+) A 40-65 65-95 95-125 125-165 Ni-Cr-Fe Welding Electrode INCONEL Welding Electrode 182 is used for shielded-metal-arc welding of INCONEL alloys 600 and 601. The weld metal has excellent high-temperature strength and oxidation resistance and can meet stringent radiographic requirements. Dissimilar welds for which the electrode are used include INCONEL alloys and INCOLOY alloys joined to carbon steels, stainless steels, nickel and MONEL alloys, MONEL alloys joined to carbon steels; nickel joined to stainless steels; and stainless steels joined to carbon steels. The electrodes provide excellent operability for groove and fillet welding in the downhand position and the smaller diameter electrodes are also suitable for all position welding. Power supply: direct current, electrode positive. Specifications AWS A5.11 ENiCrFe-3 (UNS W86182) ASME II, Part C, SFA-5.11, ENiCrFe-3 (UNS W86182) ASME IX, F-No.43 *DIN 1736 EL-NiCr15FeMn (2.4807) *(EN) ISO 14172 – ENi6182 (NiCr15Fe6Mn) *Supply to these specifications available upon request For manufacture to ASME III (NCA3800, NB2400), MIL, and other specifi