DOW RC PHA New Leader Review Program

Reactive Chemical / Process Hazard Analysis New Leader Review Process 活性化学品/工艺危险性分析 新厂长评估 SAWS Conference – Beijing, China 02 September 2010 中国安全生产论坛 2010年9月2日 02 September 2010 KPS Page 2 Agenda 内容 • Background 背景介绍 • Reactive Chemical / Process Hazard Analysis (RC/PHA) Process 活性化学品/工艺危险性分析评估 • RC/PHA New Leader Review Process (Manufacturing Plant Leader) 新厂长评估（生产工厂厂长） • New Business Leader Review Process 业务部门新领导评估 RC / PHA New Leader Review Process 02 September 2010 KPS Page 3 1966 - Texas, USA – Reactive Chemicals Incident - Three craters left by explosions caused by mixing of shock sensitive chemicals using 2 railcars and tank truck (3 fatalities). 1966年 – 得克萨斯 - 活性化学品事故 - 使用两辆火车和油罐卡车运送化学品时 ，撞击敏感性物质混合后引发了爆炸，现场留下三个坑，并造成3人死亡。 • Reactive Chemical Program was established after this incident 这次事故发生后，建立了活性化学品程序 • Included a 90 Day New Leader Review 包括90天内针对新厂长评估 • Institutionalized and now part of RC/PHA Process 成立 制度 关于办公室下班关闭电源制度矿山事故隐患举报和奖励制度制度下载人事管理制度doc盘点制度下载 并成为 RC/PHA工作 流程 快递问题件怎么处理流程河南自建厂房流程下载关于规范招聘需求审批流程制作流程表下载邮件下载流程设计 的一部分 RC / PHA New Leader Review Process 02 September 2010 KPS Page 4 Dow’s Process Risk Management Process 陶氏 工艺风险管理流程 • New Leader Review Process draws information from the RC/ PHA and LOPA 新厂长评估从RC/PHA和层保护分析(LOPA)中获得信息 LEVEL 1: PROCESS HAZARDS ANALYSIS I 级：工艺危险性分析 –Triggers : All plants, significant projects and changes 触发值：所有工厂，重要的项目/变更 • Fire & Explosion Index (FEI) 火灾爆炸指数 • Chemical Exposure Index (CEI) 化学品暴露指数 •RC/PHA Process / Questionnaire RC/PHA清单 • LOPA Target Factors* 层保护分析目标指数 LEVEL 2: RISK REVIEW II级 – 风险评估 - Triggers: F&EI, CEI, LOPA Target Factor, ERPG Conc. at fenceline 触发值： F&EI, CEI, LOPA目标指数,ERPG 厂界浓度 • Cause-Consequence pair Identification 原因-后果识别 •LOPA 层保护分析 • Explosion Impact (Building Overpressure) evaluation 爆炸影响(建筑物超压)评估 –Triggers: LOPA Target Factor 触发值: LOPA目标指数 • Structured Scenario Analysis 结构性情景分析 Level 1: PROCESS HAZARD ANALYSIS 工艺危险性分析 Level 2: RISK REVIEW 风险评估 L4: QR A Level 3 ENHANCED RISK REVIEW 进一步风险分析 RC / PHA New Leader Review Process 02 September 2010 KPS Page 5 New Leader RC/PHA Review 新厂长评估 • Purpose: Determine if the New Leader has demonstrated sufficient knowledge of Reactive Chemical / Process Safety Hazards and Protection Layers. 目的: 确定新厂长在活性化学品/工艺安全风险以 及保护措施上有足够的知识 • Must complete within 90 days of taking over leadership of a manufacturing facility. 必须在新厂长上任的90天内完成 RC / PHA New Leader Review Process 02 September 2010 KPS Page 6 New Leader RC/PHA Review新厂长评估 • Preparation Process. 评估准备过程 • Formal Presentation to Review Team of Subject Matter Experts: 向专家组正式的演示  Reactive Chemical Discipline 活性化学品专家  Process Safety Discipline 工艺安全专家  Technology Process Design技术部门工艺 设计 领导形象设计圆作业设计ao工艺污水处理厂设计附属工程施工组织设计清扫机器人结构设计 专家 RC / PHA New Leader Review Process 02 September 2010 KPS Page 7 New Leader RC/PHA Review Agenda – New Leader: 新厂长评估主要内容 – 新厂长需要 • Present plant / process/chemistry overview 工厂简介（特别是工艺流程和化学反应） • Review the most significant Reactive Chemicals and Process Hazard worst case scenarios, protection layers 回顾最严重的活性化学品/工艺危险情景以及保护层 • Review Management System integrity status of key risk management programs. (Management system health leading indicators and follow-up, Self assessment and 2nd Party Audit findings and follow-up), 回顾关键风险控制 计划 项目进度计划表范例计划下载计划下载计划下载课程教学计划下载 的管理系统完整性状况 （管理系统良性运行 的前瞻性指标和跟踪， 自我评估， 第二方审核和跟踪等） RC / PHA New Leader Review Process 02 September 2010 KPS Page 8 New Leader RC/PHA Review Agenda – New Leader: 新厂长评估主要内容 – 新厂长需要 • Review summary of historical Reactive Chemical / Process Safety Incidents / corrective actions within the facility and technology 回顾工厂及业务部门内曾经发生的活性化学品/工艺安全事 故/改进行动 • Review the implementation status of recommendations and actions from previous RC/PHA reviews, LOPA, etc. 回顾以往RC/PHA，LOPA中的改进行动执行情况 • Review Team - Identification of remedial action on weak areas. 评估小组- 识别薄弱环节并提出整改行动 RC / PHA New Leader Review Process 02 September 2010 KPS Page 9 New Business Leader Review Process 新业务部门领导评估 • Leveraging the RC/PHA New Leader Review Process for new Commercial Leaders 新业务领导的评估借鉴新厂长RC/PHA评估的方法 • 90 day review process where the New Business Leader must demonstrate sufficient knowledge of: 新业务领导90天内的评估需证明在以下方面有足够的知识  Process Safety and Reactive Chemical Risks and Performance 工艺安全 及活性化学品风险及 表 关于同志近三年现实表现材料材料类招标技术评分表图表与交易pdf视力表打印pdf用图表说话 pdf 现  Personal Safety, Industrial Hygiene and Environmental Risks and Performance. 职业安全，工业卫生和环境风险及表现  Review Management System integrity status of key risk management programs. 评估关键风险控制计划的管理系统完整性状况  Review summary and status of any permit issues or government directives. 总结回顾许可证及政府指令方面的执行状况  Etc.. RC / PHA New Leader Review Process 02 September 2010 KPS Page 10 Thank you! 谢谢