压铸 常用英文词汇 V5

压铸 常用英文词汇 V5 广东文灿压铸有限公司 Wencan die casting Co., Ltd 常用英语术语列表 List of die casting terms and vocabularies ( 2011-9-23 re-edit V6) 1.新产品以及模具开发 products and tooling developing 2D/3D drawing 平面图/3维图 bump among products 货与货之间碰撞 capital equipment 资本设备, 固定设备 chamfering倒角 classification 分类、级别 datums 基准 datum level 基准水平面 datum line 基准线 datumplane 【测】基(准)面 design/process FMEA D设计/P过程FMEA die casting 压铸 die fabrication 模具加工 Die location layout 工模排位图 Die polished 省模 Die trial 试模 electrode for EDM 放电用铜公 machining by CNC wire-cut machine 线切割加工 machining by electric discharge machine ( EDM ) 电蚀火花加工 potential effects of failure 潜在失效后果 potential failure mode 潜在失效模式 rib and corner 筋肋和尖角 subcontractor 外包商 set die-casting parameter/locking force/ injection force/injection velocity/shot time/ volume of release agent/die-open time/ ejector time/pressure rating/metal temperature/ control temperature/ operation according to WI按工作指示设定压铸参数/锁模力/射料力/射料速度/打锤时间/喷雾量/开模时间/顶出时间/压力参数/料温/控制温度/按照作业指导书作业; thermal expansion 热膨胀 2(热处理 heat treatment air cooling 空气冷却 annealing 退火 carbonization 碳化 case hardening 表面硬化，表面淬硬 full annealing 完全退火 1 heat treatment 热处理 metallographic structure 金相组织 metallographic test 金相试验 quenching 淬火 residual stress 残余应力 tempering 回火 3(压铸设备及模具 die casting machine and die tooling angle pin 斜导销 biscuit /slug 料饼/余料 blister 气泡 burner 燃烧器 casting area最大压铸面积 casting insert 铸件镶件 casting fin铸件飞边, 铸件披缝, 铸件周缘翅片 cavity fill time 充型时间 cavity insert 型腔镶块 cavity 型腔 center furnace 中央熔炉 clamp force max. 最大压力 coefficient 系数 cold chamber machine 冷压室压铸机 cold/hot chamber pressure die-casting machine 冷/热室压铸机 contraction 收缩 core slides/core 活动抽芯(型芯) cover die half(stationary half )/ ejector die half (moveable half ) 前(定)模/后(动) 模 crucible furnace 坩埚炉 crucible pot 坩埚 degassing 除气/去气 delivery rate;pouring rate 充型流速/浇注速度 design of gating system 浇注系统设计 die layout模具排位图 die life 模具寿命 die stroke 开模行程 draft 拔模斜度 ejector force顶出力 ejector pad 顶针痕 ejector pin 顶针 ejector stroke 顶出行程 feeding 补缩 foundry returns 回炉料 gating/running system 浇注系统 holding furnace 保温炉 ingate 内浇道 injection plunger 压射冲头 ladle 浇包 2 locking force 锁模力 machine platen 压铸机模板 moving/fixed platen 动/定模板 maximum/minimum die height 最大/最小压模厚度 metal fluidity (金属)流动性 molten metal 熔化金属 nitrogen pressure 氮气压力 normal pressure工作压力 numerical simulation of casting solidification 铸件凝固数值模拟 opening time 留型时间/开型时间 overflow 溢流槽/ 渣包 production die 量产模 prototype die 样板模 refining 精炼 refining agent 精炼剂 remelting 重熔 riser/feeder head 冒口 runner 横浇道 runner/gate 流道/浇口 scrap 废金属料 secondary alloy 再生合金 shot sleeve 司筒,压射室 size of die platen 模板尺寸 slag 熔/炉渣 sludge/dross 沉/浮渣 solidification 凝固 sprue pin(spreader) 直浇道锥(分流器) spure 直浇道 die frame 模架 tangential runner 切向横浇道 tie bar 哥林柱/导柱/拉杆 total melting loss 熔炼损耗率 熔损、烧损 trim die 冲模 vent 排气口 water cooling channel 冷却水通道 4(压铸工艺与后加工工艺 die casting and secondary process alloy component assay report 合金成份化验 报告 软件系统测试报告下载sgs报告如何下载关于路面塌陷情况报告535n,sgs报告怎么下载竣工报告下载 appearance外观 center furnace 中央溶炉 characteristics 特性 degating 冲水口 die casting 压铸 parting line 分型线 polishing/buffing 磨/抛光 polishing 抛光、磨光 3 polishing/cotton wheels 抛光用布轮 removing burrs round pads of ejector pin 刮项针位批锋 removing parting line flash 磨分型线 sanding wheels 砂布轮 5(精加工工艺 machining process boring 镗 精加工 fine maching ; 粗加工 rough maching drill bit 钻头 卧式加工中心Horizontal machining center chuck 车床卡盘，夹具 立式加工中心vertical machining center cutting tools刀具 external/internal thread 外/内螺纹 file 锉 form tool 成型刀 grind 磨 jig/fixture 夹具 lathe 车床 left-hand thread左旋螺纹 length of thread engagement螺纹旋合长度 loose thread滑牙 machining accuracy加工精度 machining allowance of casting 铸件机械加工余量 machining allowance加工余量 machining error加工误差 mandrel 机加工芯轴 mill 铣 minor diameter小径 parallel screw thread圆柱螺纹 pitch diameter中径 pitch螺距 plane 刨, Reaming铰孔 right-hand thread 右旋螺纹 rolled threads 挤牙 root diameter底径 screw thread 螺纹 tapping 攻牙 tight thread牙紧 uncompleted tapping 牙不完整 6(表面处理 surface treatment a mixture of 2 parts water and 3 parts oil 2分水3分油混合 acid dip/pickling 酸洗 acid 酸水 alkali cleaning 碱洗 Anodizing 阳极氧化 baking 烘干 4 blueing /chemical oxide 钢铁发蓝/化学氧化 chemical pretreatment 化成处理 chromating 铬 化 clear black e-coatings透明黑色泳漆 clear chroming 无色铬化 colored passivation 彩色钝化 concentration 浓度 dedusting 除尘 degreasing 脱脂，除油 descaling 刻蚀 dipping 浸渍 electrophoresis 电泳 electrophoretic coating 电泳漆 electroplating hard chrome 镀硬铬 electrostatics powder coatings 静电粉沫喷涂 E-plating 电镀 hexavalent chromium 六价铬 impregnation 浸渗 mechanical polishing机械抛光 neutralization 中和 PAD printing/silk screening 移印/丝印 passivating 钝化 phosphating 磷化 resin 树脂 rinsing 过清水 Roughtening 粗化 spray powder 喷粉 taking down 下挂 trivalent chromium 三价铬 ultrasonic clean 超声波清洗 wiping with toluene 抹天那水 salt spray testing 盐雾试验 7(品质控制 quality control appearance full-inspection 外观全检 collection 回收 evaluation / measurement technique 评价 LEC评价法下载LEC评价法下载评价量规免费下载学院评价表文档下载学院评价表文档下载 /测量技术 first inspection for 5 shots 首检5件 Freq=frequency 次数 incoming quality sampling inspection report 来料质量抽查报告 interprocess quality sampling inspection report 工序间质量抽查报告 pile products up due to laying in disorder 摆放不正确堆积产品 processing tour-inspection 制程巡回检查 product/process specification /tolerance 产品/过程规范/公差 projector 投影仪 QC tour-inspection QC巡检 quality final-inspection report 最终检验质量报告 5 quality first piece inspection report 质量首件检查报告 quality traceability analysis report 质量追踪分析表 return to supplier 退回供应商 sampling inspection 抽检 self-inspection 自检 Special Char. class 特殊特性分类 spot check 抽样检查 visual standard 外观标准 workmanship standard 工作质量标准 8.质量缺陷常用语 defects air tightness 气密性 blister/pimple/bubble 起泡 bumps 碰伤 caniniform/dentate狗牙 casting fin铸件飞边, 铸件披缝, 铸件周缘翅片 cold lap 冷隔 cold shut 冷纹 Contamination 污染 dirt pits 尘点 distortion/deformation 变形 double skin 重皮 ejector marks raised or depressed 顶针位凹凸 elephant skin皱皮 entrapped slag;slag inclusion 夹渣 filling to excess 多料 flow mark 流痕/波纹 flow line incomplete filling 缺料 incorrect casting form 形状不合格 indentation 印痕/凹痕 internal quality of casting 铸件内在质量 micro-shrinkage;porosity 疏松【显微疏松】 off dimension;off size 尺寸不合格 oil marks 油渍 orange peel 桔皮缺陷 out of size 尺寸不符 oxidation 氧化 partial breakage of a casting 崩料 peeling 电镀脱皮 pinhole针孔 pits 面麻 porosity 砂孔 roughness 粗糙 sand inclusion 砂眼 scratches 划痕/刮伤 shrinkage 缩水 slag 炉渣 6 stain 污渍 texturing 致密性 thermal shrinkage crack (on product) (产品中的)热缩裂 raised crack mark line (on product) (产品表面凸起的龟裂线) visual quality of casting 铸件外观质量 void 砂眼/气孔 warpage 挠曲 yellowing发黄 yield of casting 铸件合格品率 missrun 欠铸 9. 压铸件试验常用语 testing adhesion 附着性 deflection 挠度 elastoplasticity 弹塑性 elongation 延伸率 extend 延伸 film thickness 涂膜厚度 film thickness gauge 膜厚仪 flexibility 屈曲挠性 hardness 硬度 heat impact test 热冲击试验 high humidity test 高湿测试 humidity resistance 耐湿 impact resistance 抗冲击力 impact strength 冲击性 measuring adhesion by tape test 胶带附着力测试 neutral salt-spray NSS test 中性盐雾 residual stress 残余应力 spraying viscosity 喷涂粘度 strengthen 加强、巩固 tension 拉紧、张力 viscosity 粘度 water resistance 耐水性 yield strength 屈服强度 mechanical property 力学性能 chemical analysis 化学成份 10.测量工具常用语 measurement and gauge Altitude gauge 高度仪 average 平均值 Block Gauge 块规 Bore Gauge 孔规 Clearance gauge 塞尺/间隙规 CMM 三坐标测试仪 Depth Micrometer 深度千分尺 Digital caliper 电子卡尺 Digital Height Gauge 数字高度测量仪 7 durometer/hardness meter 硬度计 Electric/digital Balance 电子称 Electroplating THK.Tester 电镀厚度测试仪 equipment variation 设备变差 gage repeatability and reproducibility report 量具的R&R重复性和再现性报告 go-no-go gauge “过” -- “不过” 验规 通-止规 HRC/HV Hardness Tester 洛/维氏硬度仪 Rockwell testing impact tester 冲击仪 Inside/outer Micrometer 内/外径千分尺 measurement unit analysis 测量设备分析 Micrometer Calipers 千分卡尺 Microscope 显微镜 metallographic microscope 金相显微镜 Multimeter 万用表 electric universal testing 电子万能试验机 normal distribution curve 正态分布曲线 number of parts 零件数量 number of trials 实验次数 one range 单极差 part variation 零件变差 pin gauge 针规 Plug gage 塞规 Projector 投影仪 Optical image 光学影像测量仪 range 公差带 range control chart 极差控制图 repeatability 重复性 reproducibility再现性 Ring Gauge 环规 spectrometer 光谱仪 Thermometer 温度计 Thread Gauge 螺纹规 thread plug gage螺纹塞规 Torque Meter 力矩计 total variation 总变差 Twisting Meter 转 扭 力仪 Vernier Caliper 游标卡尺 viscosimeter 粘度计 visual check 目测 witness mark (测量)参考(标)点 endoscope 内窥镜 11. 形位公差常用语 tolerance angularity 倾斜度 角度 aperture 孔径 basic dimension 基本尺寸 basic size 基本尺寸 c/c =between centers 中心距 centricity中心 circular runout 圆跳动 circularity 圆度 roundness 8 concentricity 同轴度 同心度 conical 圆锥形的 coordinate data 坐标数据 coordinate dimensioning 坐标尺寸 cylindricity 圆柱度 datum/feature/point/line/ plane/axis 基准/特征/点/线/平面/轴线 deviation偏差 diameter/radius 直径/半径 draft angle 拔模斜度 ellipse 椭圆 excentricity 偏心距(率) flatness 平面度 geometric dimensioning 几何尺寸 fit/clearance fit/interference fit/ transition fits 配合/间隙配合/过盈配合/过渡配合 M/LMC=maximum/least material condition 最大/小材料状态 nominal diameter 公称直径 oblong 长方形 oblong hole 椭圆孔 ovality 圆锥度(变形) parallelism 平行度 perpendicularity 垂直度 position 位置度 profile of a line 线轮廓度 profile of a surface 面轮廓度 reference frame 坐标系 right angle 直角 rounds/fillets draft 外圆角/内圆角拔模斜度 square 正方形 standard/ precision tolerance 标准/精度公差 straightness 直线度 symmetry 对称度 theoretical size 理论正确尺寸 thickness厚度 tolerance/value 公差/值 top/side/ end view 顶/测/端视图 total runout 全跳动 unilateral/bilateral tolerance 单/双边公差 upper/lower deviation 上/下偏差 12.包装和包装材料 package bar code 条形码 blister plate/PVC tray 吸塑罩 bubble bag 气泡袋 closed /sealed poly bag 封口胶袋 corrugated cardboard/sheet波纹隔板 corrugated egg-crate carton 瓦楞蛋格卡通箱 foam bag 珍珠棉袋 forktruck 叉车 9 GW gross weight /NW net weight 毛/凈重 If wooden pallet, the certificate of disinfection for pallet 如果是木制卡板要有卡板消毒 熏蒸证明 in egg tray with carton packages 卡通箱及其蛋格 item/ sales consumer pack 单件装 label 包装标识 logo polybag 有唛胶袋 multipack 多件装 outside dimensions 长x宽x高 length x width x height 外部尺寸 packaging materials 包装材料 packaging strapping/PP-straps包装带 pad separator; clapboard; partition board/sheet 隔板 pallet 卡板 plastic container 胶箱 shrinkage package 吸塑包装 single/double/3 regular slotted carton/box 单/双/三坑纸箱 styrofoam 聚苯乙烯泡沫塑料 白色泡沫 tissue papper 拷贝纸 transparent plastic film circle the pallet/stretch poly wrap 透明膜 保鲜纸 unitload pallet 整卡装 wrappage 包装材料 13.生产控制 计划 项目进度计划表范例计划下载计划下载计划下载课程教学计划下载 production control control plan 控制计划 core team 核心小组 date Rev. 日期 修订 date orig. 日期 编制 each batch 每批 Inform line/team leader/ supervisor/manager to shut down and recheck 通知生产拉/ 组长/主管/经理，停机再检查 machine adjustment 调机 machine, device, jig, tools for Mfg. 生产工艺装备 material identification 物料标识 mounting die 安装模具 mounting die inspection sheet 模具安装检查清单 once every operation每次开机 part /process number 零件/过程编号 part name/description 零件名称/描述 pre-launch 试生产 process 过程 process name/operation description 过程名称/操作描述 reaction plan 反应计划 refer to CP 参考控制计划 14.优质浇口设计七步法 gate design 10 优质浇口设计七步法 The Seven Steps To A Quality Gating Design 第一步确定铸件质量等级。这样就设定了浇口设计目标。没有充分了解客户对此零件的所有要求就 不可能设计出良好的浇口体系。 Step 1. Determine the casting quality levels. This sets the goals for the gate design. It is not possible to design a good gating system without knowing as intimately as possible all the customer requirements for this part. 第二步根据质量等级确定工艺限制。意思是说与浇口设计互相影响的工艺因素的等级在确定时要考 虑客户所提供的质量等级。工艺因素在浇口设计中不是独立的，而必须考虑浇口的设计效果。 Step 2. Define the process limits based on the quality levels. This means that the levels for the process factors that interact with the gate design will be defined in consideration of the quality levels provided by the customer. The process factors are not independent of the gate design, and must be considered in the gate design effort. 第三步 PQ2分析计算。一旦把工艺限制确定下来，就可以使用PQ2 计算法来决定之后计算的浇 口面积。也可以用来确定所选的操作条件, 以及特别浇口设计这样一个操作变量所允许的范围。也 再次说明操作条件不是浇口设计中独立存在的。 Step 3. Run the PQ2 calculations. Once the process limits are set, then the PQ2 calculations can be run to determine the gate area for later calculations, and also to define the selected operating conditions and the allowable range for the operating variables for this particular gate design. Again, the operating conditions are not independent of the gate design. 第四步 确定流型和浇口位置。这是基于早期开发的质量考虑。开发出的流型要与铸件的质量要求 相一致，而且要设定浇口的入水位才可以开发出流型 可以尽量多地利用零件的外观 。 Step 4. Define the flow pattern and the gate locations. This is based on the quality considerations developed earlier. The flow pattern is developed to match the quality needs of the casting, and the gate entrances are set to develop the flow pattern as much as can be done with the part configuration . 第五步 设计浇口。浇口设计要设定浇口的位置和形状。这种设计特别用来产生先前步骤确定的流 型。 Step 5. Design the gates. The gate design will set the location and the shape of the gates. This design is developed specifically to generate the flow pattern determined in the previous steps. 第六步 设计横浇道系统。开发横浇道系统的形状，它必须支持在第五步中开发出的浇口设计。如 果需要的话，可以使用模拟软件 然而，在没有作第1-5步的情况下不应使用模拟，特别是第1-3 步 。 Step 6. Design the runner system. Develop the shape of the runner system, which must support the gate design developed in step 5. If needed, simulation software is used at this point simulation should NOT be used without doing steps 1-5, and especially steps 1-3 , however. 第七步 设计排气和溢流系统。要得到优质的铸件，整个系统的这一部分是非常重要的，而且在设 计浇注系统时应视为同样优先考虑的事和值得注意的事项。 Design the Step 7. Vent and overflow system. This part of the system is essential to achieving quality castings, and should be given the same priority and attention as designing the gating system. 11