GH 操作手册OPERATOR MANUAL T-11311-C

GH 操作 手册 华为质量管理手册 下载焊接手册下载团建手册下载团建手册下载ld手册下载 OPERATOR MANUAL T-11311-C OPERATOR?S GUIDE 1 SAFETY DEVICES AND REFERENCE SIGNALS安全装置和参考点信号 ...........2 1.1 SYSTEM MOTOR PROTECTORS系统电机保护. ...........................2 1.1.1 Electric circuit and motor protection线路和电机保护 ........2 1.1.2 Machine movement protection机床动作保护 ....................2 1.1.3 Cooling system protection冷却系统保护 ......................2 1.2 STAFF MOTOR PROTECTORS操作电机人员安全措施 .....................2 1.2.1 Mechanical motor protectors马达机械安全措施 ................2 1.2.2 Electrical motor protectors in cabinets马达电气安全措施 ....2 2 MACHINE OPERATING CYCLE机床加工操作周期 ............................4 3 STARTING UP THE SYSTEM设备的启动 ...................................7 3.1 STARTING UP PROCEDURE启动程序 ..................................7 3.2 PROCEDURE FOR FULLY DISCONNECTING THE SYSTEM设备连接断开程序....7 3.3 PUTTING THE MACHINE IN HOME POSITION初始位置设置 ...............8 3.4 RUNNING MODES运行模式 ..........................................9 Automatic mode自动模式 .........................................9 Manual mode 手动模式 ...........................................9 3.5 RESTARTING AFTER A BREAKDOWN故障后重启 ........................ 10 The machine cycle stops through a fault in initial conditions.在初始位置通过缺省设置加工循环停止位 ................................ 10 The machine cycle stops with a total stoppage.机床全部停机后加工循环停止位 ........................................................ 10 3.6 HANDLING SCREEN OP10操作显示屏. ............................... 11 3.6.1 Manual machine movements (motors, cylinders, axes etc)手动机械动作(电机,油缸,轴等.) ........................................... 12 3.6.2 Treatment parameters (energy, power, frequency, commutation, etc.)工艺处理参数(能源,动力,频率,转换等)........................... 18 3.6.3 Part counters (total, partial, good, bad, etc)工件计数(总和,部分,好不合格工件等). ........................... 35 3.6.4 Information screens. (Part program)信息显示(部分程序). ..... 25 3.6.5 Warning and fault messages on the screens.报警和错误信息显示 28 3.6.6 Explanatory appendix of the faults故障解 表 关于同志近三年现实表现材料材料类招标技术评分表图表与交易pdf视力表打印pdf用图表说话 pdf . ............... 45 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 1 55146192.doc OPERATOR?S GUIDE 系统电机保护 1.1.1 Electric circuit and motor protection 电路和电机保护 These motor protectors consist of the set of fuses and automatic switches listed in the electrical drawings. 马达的保护是由保险丝和自动切断开关 (电路图中列出)组成 1.1.2 Machine movement protection机床动作运行的保护 These motor protectors are the ones consisting of the set of inductive detectors and photocells listed in the electrical drawings. 这些马达的保护装置由一套感应 检测 工程第三方检测合同工程防雷检测合同植筋拉拔检测方案传感器技术课后答案检测机构通用要求培训 头和光电检测头组成（电路图中列出）组成 1.1.3 Cooling system protection冷却装置的保护 These motor protectors are the ones consisting of the set of pressure switches, flow meters and thermostats listed in the electrical drawings. 这些马达的保护装置由压力开关、流量计、 热量检测装置（电路图中列出） 组成 人员安全措施 1.2.1 Mechanical motor protectors机械马达安全措施 The machine has guards around it except for the loading and unloading zone. 设备有安全护栏, 除了上下料工作区. 1.2.2 Electrical motor protectors in cabinets电气柜内电机安全措施 There are 2 red knobs with interlocking for the machine emergency stop. 设备的2个红色应急按钮，在紧急情况下能停止设备运行 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 2 55146192.doc OPERATOR?S GUIDE Location of the emergency stop: 应急停止按钮位置 S008 On the operator control panel. 在设备旁的指命控制面板上 S007 On the machine.在机床上 S008 On the machine.在机床上 When the emergency stop is pressed the machine comes to a complete halt. 按下应急按钮后，整个设备全部停止运行 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 3 55146192.doc OPERATOR?S GUIDE 机床运行操作周期 首先是整个机床必须处于初始条件开始执行加工周期。经过初始条件设定,并且工件处于移动上料带上，运行开始情况如下： 工件移动停止挡板可以使工件一只接一只按顺序排列，并在前在固定间隔没有工件时 装载新的工件， 这种移运是沿着传输链按所设定传送间隔进行的。 当放置好的工件由第一个位置移动到第二个位置，即工件球道自动定位工位。 这动作根据工件的类型有两种形式： 其依据是工件是否需要进行旋转锁定（三柱槽壳 ）或旋转启动（钟型壳）。 当你处理钟型壳（monoblocks） 时，上料机械手以15000毫米每分钟速度下降到球 道定位工位。到达后,张开卡爪, 稳固抓住工件,再以15000毫米每分钟的速度将工件送至对于旋转工作台及机械手相动安全位置. 当它处理三柱槽壳时时，机械手以15000毫米每分钟的数度下降卡爪能够抓取工件 的位置,当工件被紧紧握住时，下面的角度定位汽缸上升，当定位气缸上升到工件底 部时，开始旋转气缸左右转动，以致使定位气缸达到它最大行程的的高度 ， 也就是说，它进入三柱槽壳的球道内部。 当举升气缸完全进入，机械手的卡抓会打开， 旋转定位气缸会切换机械停止位， 一旦旋转气缸到达这个位置，机械手卡抓又会合 拢， 工件会被紧紧地抓住， 定位气缸会下行回位，一旦机械手旋转及定位到安全 位置后， 机械手卡抓会以每分15000毫米的速度上移，并旋转到淬火工位。 当定位头上升， 槽道头旋转以配合槽道并定位。 当工件到达球道淬火工位， 将以预先设计的工艺程序会进行淬火。 这种工艺过程是根据是否处处理球道或整体球道 不同而不同， 三柱槽壳的处理程序如下：首先工件必须下至加热位， 该工位带有内部及外部冷却喷淋装置。 这些被打开后，工件会被加热到所设定的功率。 当加热过程完成后， 内部及外部冷却喷淋装置必须启动以冷却到所需要环境温度。 最后所有的冷却喷淋停止， 机械手卡抓上升至机械手所处的安全位置。 如果工件是球道扫描淬火， 是按以下过有程进行：工件先被送至初始加热位，工件被加热并旋转，接着 轻微加热以保其稳定，在最后淬火位，进行扫描淬火。 在结束所有加热过程后所有 的喷淋装置同时打开。最后喷淋结束， 进行手卡抓上升并旋转安全位置。 当角度定位卡抓上升时， 槽道机械手切换槽道位并进行定位。 当工件回到定位工位， 机械手卡抓以每分15000毫米速度下降至工件提取工位。 一旦它下降， 卡抓松开以放回工件至旋转盘上。 当工件放好以后， 卡抓回到安全位置， 机械手及旋转盘以每分15000毫米速度动动。 一旦卡抓在安全位， 工件往前至第三个工位， 这里是空闲工位，没有相关处理过 程。 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 4 55146192.doc OPERATOR?S GUIDE 工件会继续往前至第5个工位， 柄部淬火工位。 在这个工位， 动作及热处理会根据工件程序进行。 这部分的程序按以下部分进行：首先要把变压器托架移至机床安 位置， 上顶尖托架下降应对工件的参考点位置，这个参考点位置松开上顶尖托架的 调整器直至上顶尖紧紧地压住工件。 在参考点定位以后， 执行以下步骤： 感应线圈移至加热位置， 晶体管电源切换柄部加热项， 按照设定功率加热。一旦工件达 到一定的温度后， 根据工件的大小， 进行相应的冷却喷淋。 当工件冷却到大约100度左右， 它会被移至第三个工位。在这个工位会进行连续喷 淋使工件达环境温度。 当工件到达环境温度，工件沿着旋转工作台往前移动至第一个工位， 上下料工位。 当工件到这里， 上料机械手会往前移动，在抓取工件后，机械抓会收紧，上料机械 手上升， 把工件从旋转盘上移开。 当上料机械手上升后，如果工件是好的话，上料 机械手将工件送到出料传送带上， 否则如果有任何缺陷，会至送不合格料收集盒 中。上料机械手下降，接着卡抓松开。一旦工件被放入出料传输带或不合格料收集盒 中。 上料机械手回位。最后上料机械手旋转到上料位， 不合格工件气缸会根据球道或柄部不同处理不合工件移动到另一边或至其它地方。 , G01: axis movement 轴移动 , G04: dwell time 延时 , H1: power reference signal to generator 启动晶体管电源 , H2: reference signal for rotation to shifter 工件旋转 , M30: end of program 程序结束 , M41: switch on heating 加热接通 , M42: switch quench 1 接通喷水1 , M43: switch quench 2 接通喷水2 , M44: switch quench 3 接通喷水3 , M45: switch quench 4 接通喷水4 , M46: request for commutation 连接通讯 , M47: switch on ground detector 接通对地保护 , M48: raise headstock cylinder 升起顶尖汽缸 , M49: perform adjustment reference of the headstock 顶尖汽缸调整 , M50: stop quenchs 停止喷淋 , M51: stop heating 停止加热 , M52: stop quench 1 停止内冷却水 , M53: stop quench 2 停止外冷却水 , M54: stop quench 3 停止端面冷却水 , M55: stop quench 4 停止内冷却水 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 5 55146192.doc , M56: release commutation 断开通讯连接 OPERATOR?S GUIDE , M57: stop ground detector 断开对地保护 , M58: lower headstock cylinder 顶尖汽缸返回原位 , M62: quench 1 filling. 提供供冷却水-1 , M63: quench 2 filling 提供外冷却水-2 , M64: quench 3 filling. 提供端面冷却水-3 , M90: waiting end of tracks position. 等待运行结束 , G01: axis movement 轴动作 , G04: dwell time 延时 , H1: reference signal for power to generator 启动晶体管电源 , H2: reference signal for rotation to shifter 工件旋转 , M30: end of program 程序结束 , M40: switch on rotation 旋转接通 , M41: switch on heating 加热接通 , M43: switch on external quench 接通外冷却水 , M44: switch on final quench 接通最终冷却水 , M45: switch on nodule quench 接通端面冷却水 , M46: request for commutation 晶体管电源的连接通讯 , M47: switch on ground detector 接通对地保护 , M50: stop rotation 停止旋转 , M51: stop heating 停止加热 , M53: stop external quench 停止外冷却水 , M54: stop end quench 停止端面冷却水 , M55: stop nodule quench 停止那冷却水 , M56: release commutation 断开晶体管电源连接 , M90: waiting end of tracks position. 等待运行结束 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 6 55146192.doc OPERATOR?S GUIDE Steps to take: 步骤 Activate the Control Panel circuit breaker. 打开控制面板开关 Press the “CONTROL RUN” button on the Control Panel. 打开控制面板上的”控制运行”开关 Press the “RESET FAULTS” button on the Control Panel. 打开控制面板上的”故障复位”开关. Press “POWER RUN”.打开电源 Press “AUTOMATIC INITIAL CONDITIONS” if the machine is fitted with this kind of feature. If not take the machine， manually into initial conditions. 如果没有手动进入初始数据,并适合这一特征,打开”自动初始状态”键 Activate the Generator circuit breakers. 打开晶体管电源开关 Reference the axis if it has one. 是否进行各轴的参考点点。 After having performed a Cycle Stop: 加工周期停止后，断开整个装置的步骤如下 Press “Power stop”. 按下电源停止键 Press “Control stop”. 按下控制停止键 Switch off the Control Panel circuit breaker. 断开控制面板的主开关 Switch off the Generator circuit breakers. 断开晶体管电源主开关 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 7 55146192.doc OPERATOR?S GUIDE Initial conditions to be able to start an operating cycle have to be as follows: 开始工作周期初始条件如下 - Inlet separator 2 advanced 上料分料器2前移 - Inlet separator 1 withdrawn 上料分料器1后退 - Inlet manipulator down. 上料机械手下降 Inlet manipulator withdrawn. 上料机械手后退 - Inlet manipulator clamp open. 上料机械手卡抓松开 - - Inlet manipulator rotoblock in position.淬火机械手归位 - Inlet manipulator rotoblock in loading position. 淬火机械手处上料工位 Inlet manipulator adjustment motor at correct coordinate. - 机械手梢调整马达在正确的坐标位 - Plate rotoblock in position. 旋转工作台ROTOBLOCK 回位 - Headstock cylinder up.上顶尖气缸上升 - Headstock adjustment motor at maximum end of stroke. 上顶尖调整马达在最大行程 Horizontal stem servo X referenced. 水平柄部伺服马达X轴参考点点 - - Horizontal stem servo X between safety coordinate and reference. 水平柄部伺服马达X轴处于安全位置及参考点点之间 - Vertical stem servo Y, referenced.立式柄部伺服马达Y轴参考点点 Vertical stem servo Y between safety coordinate and reference. - 立式柄部伺服马达Y轴处于安全位置及参考点点之间 Proper flow in auxiliary stem quench. 柄部附属喷淋流量调整 - - Race servo 1 referenced. RACE伺服马达1处于参考点点 - Race servo 1 between safety coordinate for track rotation and reference. RACE伺服马达1处于安全位置及参考点点之间 Race servo 2 referenced. RACE伺服马达2处于参考点点 - - Race servo 2 between safety coordinate for track rotation and reference. RACE伺服马达2处于安全位置及参考点点之间 - Lifting positioning cylinder down. 角度定位器气缸下降 Rotation positioning cylinder positioned.旋转定位气缸回位 - - Race claw 1 open if there is no part in the internal machine register.机 床内部没有工件记录时，淬火卡抓1松开 - Race claw 1 closed if there is a part in the internal machine register. 机床内部有工件记录时，淬火卡抓1合闭 - Race claw 2 open if there is no part in the internal machine register. 机床内部没有工件记录时，淬火卡抓2松开 - Race claw 2 closed if there is a part in the internal machine register. 机床内部有工件记录时，淬火卡抓2合闭 - - Race 1 claw brake secured if tripods are going to be made. T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 8 55146192.doc 处理三柱槽壳时淬火卡抓1开关紧闭 - - Race claw 1 brake released if monoblocks are going to be made. OPERATOR?S GUIDE - 处理整体球道时淬火卡抓开关松开 Race claw 2 brake secured if tripods are going to be made. - - 处理三柱槽壳时，淬火卡抓2开关紧闭 - Race claw 2 brake released if monoblocks are going to be made. 处理整体球道时，淬火卡抓2开关松开 - Bad part separator positioned.不合格品工件分离器回位。 - - Generator ready.晶体管电源处于待机状态 - Generator on external.晶体管电源处于外控状态 - Generator commutated to some station.晶体管电源连接加热工位 Spline inductor flows correct.柄部感应器流量正确 - - Spline transformer flows correct.柄部变压器流量正确 Spline inductor flows correct. 柄部感应器流量正确 - - Spline transformer flows correct. 柄部变压器流量正确 - Power connected.连接电源 Main stem pump connected.主泵阀联接 - Main stem pump connected. 主泵阀联接 - - Recycling pump connected. 循环泵连接 , Automatic mode The machine performs its normal operating cycle. 机床会启动进行常规工作周期 , Manual mode. 手动模式 在这种模式下, 操作员可以通过控制面板进行机床所有的独立动作. T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 9 55146192.doc OPERATOR?S GUIDE 出现故障后的重新启动 , The machine cycle stops through a fault in initial conditions. 由于初始条件设置故障，机床加工周期停止 The operator checks what the fault was on the Operator Panel. After solving the fault the steps to take are as follows: 出现故障后，操作者根据操作面板检测故障，解决故障后进行如下操作 Select Manual operating mode and press “Fault Reset”. 选择手动模式，按下“故障复位”按钮 Select Automatic operating mode and press “Start Cycle”. 选择自动模式，按下“周期开始”按钮 , The machine cycle stops with a total stoppage. 由于设备全部停止，机床加工周期停止 If the machine cycle stops through a breakdown or fault in the movement of some item. 如果因为设备故障或是单元动作运行不当，导致机床加工周期停止， The operator checks what the fault was on the Operator Panel. Steps to take : 操作者可在操作面板上检测故障，步骤如下 Select Manual Mode. 选择手动模式 The operator solves the breakdown. 操作者解决故障 Press “Fault Reset”. 按“复位”按钮 Press “AUTOMATIC INITIAL CONDITIONS” if the machine is fitted with this kind of feature. If not take the machine manually into its initial conditions. 如果没有手动进入初始条件状态,并适合这一特征, 按 “AUTOMATIC INICIAL CONDITIONS”按钮 Select Automatic mode. 选择自动模式 Press “Start Cycle”. 按“周期开始”按钮 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 10 55146192.doc OPERATOR?S GUIDE 操作显示屏OP10 Manual machine movements (motors, cylinders, axes etc.). 手动控制机床的动作 (马达, 气缸, 轴等) Treatment parameters (energy, power, frequency, commutation, etc). 工艺处理参数(能量, 功率, 频率, 等) Part counters (total, partial, good, bad, etc). 工件计数(总数, 部分, 合格, 不合格) T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 11 55146192.doc OPERATOR?S GUIDE 3.6.1 Manual machine movements (motors, cylinders, axes etc). 手动控制机床的动作(马达, 气缸, 轴等) 这种屏幕被运用于:在安全条件下,许可下这种动运可以独立地手动控制. The status of each of the items is observed at a glance. 每一种状态都可以一目了然。 移动光标到MOVEMENT+或MOVEMENT- 按键可以转换到你需要的另外一种状态,”+”代表汽缸上升,马达启动, 反之”-“则相反动作. 把光标移到伺服驱动,可以选择:快速移动,慢速移动,参考点轴,伺服位置和速度的实际值. AUXILIAREQ.1 水泵控制 STEM PUMP 花键水泵 TRACK PUMP 球道水泵 BY PASS PUMP 主流水泵（淬火液循环冷却泵） REFCIRCULATION R4 PUMP TURN TAILSTOCK T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 12 55146192.doc OPERATOR?S GUIDE OIL PUMP NOT SELEC 通过这个屏幕可以启动这些冷却泵: 柄部淬火液泵,球道淬火液泵,淬火液循环冷却 泵,淬火液返回泵,润滑油泵和淬火液过滤纸电机. 通过这个屏幕,你可以选择柄部辅助泵和球道辅助泵代替柄部淬火液泵和球道淬火液 泵,你也可以选择辅助泵不要代替他们. 通过这个屏幕可以确定设备每次自动润滑需要的工作循环数量,旋转工作台每转动一次为一个循环,可以为润滑设定一个循环数填在循环位数置上,这样你便了解运行时还有多少个循环开始自动润滑. PRINCIPAL R3 CIRCUIT PUMP OVERPRESSURE R3 CIRCUIT PUMP HEATING R4 TANK RESISTORS T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 13 55146192.doc OPERATOR?S GUIDE 通过这个屏幕能够控制R3组的两个冷却泵, R3冷却泵和感应器R3加压泵. R4加热电阻和R4工业冷却水电磁阀(控制R4温度). 通过第三个手动屏幕可以做以下控制: 可以显示出机械手的所在状况,是上料,输出,或是不合格工件收集盒的位置. 还可以显示出无论到达参考点与否,按照目前上料机械手的坐标调整电机.按下上料机械手参考点按键，上料机械手即可以被作为参考点，你也可以用此坐标设定为自 动循环按下按钮去调整循环坐标. T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 14 55146192.doc OPERATOR?S GUIDE 通过这个手动屏幕可以控制机床主要部位的动作: 顶尖汽缸, 工件旋转马达, 水平X 伺服电机,立轴Y伺服电机和顶尖调整马达的运行. 对于观察到的每个伺服驱动的当前坐标,无论是否有参考点或者是否选择快或慢的模 式,坐标轴需要在手动模式下设定,转换快或慢的模式可以按快或慢的按钮. 通过这屏幕，还可以设定手动状态中，参考点信号旋转速度和移动速度。 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 15 55146192.doc OPERATOR?S GUIDE 通过这个屏幕可以控制晶体管电源和柄部淬火部位的喷淋. 能够通过按晶体管电源转换按钮，将晶体管电源转换到柄部淬火部位, 通过设定加热输出功率的数值而改变手动加热功率。 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 16 55146192.doc OPERATOR?S GUIDE 通过这个屏幕，能够控制所有球道淬火工位的动作,升起角度定位器,旋转角度定位 器,球道卡爪的各种动作,球道工位排烟雾的启动。 速度. 通过这屏幕可以设定在手动模式下找参考点的旋转和移动速度。 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 17 55146192.doc OPERATOR?S GUIDE 在这个屏幕能控制晶体管电源和柄部喷淋需要的部位,在这个屏幕可以看出信息从而 知道晶体管电源是否准备好,是否处于连接状态,是否在外部控制模式,是否选择加热功能. 通过这个屏幕，按晶体管电源连接键能转换晶体管电源的转换到柄部加热工位, 还能够按复原钮来复位晶体管电源, 也能够通过设定输出功率的数值而改变手动加热 功率的大小。 通过选择显示器上的YES及NO键， 可以选择是否需要加热功能模式 3.6.2 Treatment parameters (energy, power, frequency, commutation, etc.). 工艺处理参数（能量，功率， 频率，连接等） 通过这些屏幕，可以控制晶体管电源的状态，及设定合格工件工艺加工所需要参数 最大值及最小值。你可以控制以下参数： Station or frequency commutation control where applicable.相应的频率及状态控制 可以读出以下参数 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 18 55146192.doc Energy.能量 OPERATOR?S GUIDE Power.功率 Frequency.频率 Flows.流量 Temperature of the hardening liquid.淬火液温度 在这个第一个屏幕， 你可以看到机床所有模拟量值：晶体管电源的功率， 晶体管电源的频率， 球道内部冷却水流量，球道外部冷却水流量， 端部冷却水的流通量，及淬火液水箱R4的温度 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 19 55146192.doc OPERATOR?S GUIDE 在这个第二个屏幕，你可以看到前一个屏幕对每一个工件的实际值，，及每一个工 件加工循环所需要的功率 现在如果需要修改这些相应的参数，你需要通过计算机进行修改，但你需要通过相 应的密码，才可以加入看到计算机参数修改屏幕。 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 20 55146192.doc OPERATOR?S GUIDE 你先看到的是工件球道及柄部位的代号， 以下是每个参数相应的解释。 , 这是淬火液R4所充许的最大温度， 在循环泵和电磁阀的帮助下， 机床保证温度不会超过所充许的温度。 , 这是对淬火液R4所充许的最小温度， 在循环泵和电磁阀的帮助 下，机床会保证温度不会超过所充许的温度 , ：这是可调节的温度。 在循环泵及加热电阻丝的帮助下机床会在所 有时间保证这个温度。 , 这是上料机械手在上料工件链上提取工件时所处的位置。 , 这是我们设定机床润滑次数的数值。 每当向前运行一次它会计算 一次，这样可以将润滑油充满机床需要的润滑部位。 这儿我们标明润滑机床 的次数。 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 21 55146192.doc OPERATOR?S GUIDE , 这是一个参考工件代号。 如果参考工件选择是8， 那么这个工 件的加工程序是对于第一个通道为8C1.MPF，第二个通道为8C2.MPF，相应的 如果参考工件选100，相应的程序为100C1.MP和100C2.MPF , 这个参数是指在超过这个能量值，工件会被认为不合格品，它的 单位为kWs或 KJ. , 这个参数是指，低于在这个最小能量的情况下，工件会被认为不 合格品，它的单位为kWs或 KJ. , 当参数超过在这个最大流量情况下，工件会被认为不合格品，其单 位为每秒升 参数低于在这个最小流量情况下，工件会被认为不合格品，其单 位为每秒升 ：当低于这个最小距离时，顶针和Y轴调节器会发生碰撞 。 ：当顶针需要上升或下降时，它用来增加或减少顶针的调节。 超过这个最大能量值，工件会被认为是不合格品。 其单位为KW 或KJ , 低于这个最小能量，工件会被认为不合格品。 其单位为KW或KJ ： 超出这个最大流量， 工件被认为不合格品， 其单位为每秒升 ： 低于这个最低流量， 工件被认为不合格品， 其单位为每 秒升 ： 超出这个流量， 工件被认为不合格品， 其单位为每秒升 超出这个流量， 工件被认为不合格品， 其单位为每秒升 ： 超出这个流量， 工件被认为不合格品， 其单位为每秒升 ： 超出这个流量， 工件被认为不合格品， 其单位为每秒升 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 22 55146192.doc OPERATOR?S GUIDE , 其单位为毫米， 是上料卡抓必须下移至抓住每个工件。 这 个工件会放置在旋转台第2位置。 这是当我们处理三柱槽壳或钟型壳球道时所定义的参数。 这个功 能可以使机床实现气缸的位置及其初始位。 缺省定义为1为钟型壳球道，2 为三柱槽壳。 这是我们想处理工件球道的工作频率。 其可能工作值为 10-30KHZ 这是我们想要的正在装夹工件的直径尺寸范围。 ： 其单位为MM， 在这种情况下工夹1认为是松开的。 ： 其单位为MM， 在这种情况下工夹1认为是闭合的。 其单位为MM， 在这种情况下工夹1是夹紧工件的。 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 23 55146192.doc OPERATOR?S GUIDE 第三个屏幕是对工件柄部的参考点信息。 下面是每个参数的解释： 这些参数对于工件来说是不用的。 这是X轴伺服驱动马达最大X坐标位置。即在没有危险时 驱动旋转工作台的安全位置。 , Y轴安全位置:： 这是Y轴伺服驱动马达最大坐标位置。即在没有危险情 况下驱动旋转工作台的安全位置 这些参数对于工件来说是不用的 在没有工件碰撞感应器或喷淋装置的情况下，球道 机械手能够旋转的安全坐标位置 在没有工件碰撞感应器或喷淋装置的情况下， 球道机械手能够旋转的坐标位置。同时这个坐标位置能够避免转盘上工件的动 作。 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 24 55146192.doc OPERATOR?S GUIDE 3.6.3 工件数器（总数，部分 计数，合格， 不合格等） 这个屏幕用来显示机床正在加工的工件合格及不合格数量。 这个数量根据所设定质量控制参数的最大和最小值来决定 工件的控制也可以区分设定。 这通常需要重新设定计数器。 3.6.4 Information screens. (Part program).信息屏幕（工件程序） T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 25 55146192.doc OPERATOR?S GUIDE 使用此屏幕， 我们可以看到指导柄部分处理工艺的程序 , M30: end of program 程序结束 , M40 /M50: switch on /stop rotation 接通 /停止工件旋转 , M41 /M51: switch on /stop heating 接通 /停止加热 , M42/M52: switch quench 1 接通/停止喷水1 , M43/M53: switch /stop quench 2 接通/停止喷水2 , M44/M54: switch /stop quench 3 接通/停止喷水3 , M45/M55: switch /stop quench 4 接通/停止喷水4 , M46/M56: request /release for commutation 连接/停止通讯 , M47/M57: switch on /stop ground detector 接通/停止对地保护 , M48/M58: get up/down tailstock cylinder 升起/下降上顶尖 , M49 tailstock adjust 顶尖调整 , M90: waiting end of tracks position. 等待球道定位结束 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 26 55146192.doc OPERATOR?S GUIDE 使用此屏幕， 我们可以看到指导球道部分处理工艺的程序 , H1: power reference signal to generator 启动晶体管电源 , H2: reference signal for rotation to shifter 工件旋转 , M30: end of program 程序结束 , M40 /M50: switch on /stop rotation 接通 /停止工件旋转 , M41 /M51: switch on /stop heating 接通 /停止加热 , M42/M52: switch quench 1 接通/停止喷水1 , M43/M53: switch /stop quench 2 接通/停止喷水2 , M44/M54: switch /stop quench 3 接通/停止喷水3 , M45/M55: switch /stop quench 4 接通/停止喷水4 , M46/M56: request /release for commutation 连接/停止通讯 , M47/M57: switch on /stop ground detector 接通/停止对地保护 , M90: waiting end of tracks position. 等待运行结束 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 27 55146192.doc OPERATOR?S GUIDE 3.6.5 Warning and fault messages on the screens.警告错误信息列表 These are the faults that can come up on the machine, corresponding to point 3.6.6. 以下是可能显示在机床上面错误信息 AUTOMATIC SWITCH TRACK PUMP FAILURE, Q552 8 700032 控制球道淬火液泵自动开关故障 AUTOMATIC SWITCH RETURN PUMP 1 FAILURE , Q400 8 700033 控制淬火液回流泵的自动开关故障 AUTOMATIC SWITCH CONVEYOR IN FAILURE, Q342 24 700034 控制传送带的自动开关故障 AUTOMATIC SWITCH RECIRCULATION PUMP FAILURE, Q562淬火24 700035 液循环冷却泵的自动开关故障 AUTOMATIC SWITCH STEMS PUMP FAILURE , Q550 8 700036 柄部冷却泵自动开关故障 AUTOMATIC SWITCH PAPER FILTER FAILURE , Q410 24 700037 淬火液过滤器电机自动开关故障 AUTOMATIC SWITCH TURN INDEXED TABLE FAILURE, Q340 8 700038 旋转工作台驱动电机自动开关故障 AUTOMATIC SWITCH TURN HANDLER IN FAILURE, Q333 24 700039 转向卡抓自动开关故障 AUTOMATIC SWITCH TRACK TURN FAILURE , Q321 8 700040 球道旋转自动开关故障 AUTOMATIC SWITCH STEMS TURN FAILURE , Q363 8 700041 柄部旋转自动开关故障 AUTOMATIC SWITCH TRACK HANDLER HARDENING FAILURE , Q360 24 700042 球道淬火卡抓自动开关故障 AUTOMATIC SWITCH BY-PASS PUMP FAILURE 8 700043 辅助电机自动开关故障。 AUTOMATIC SWITCH HANDLERIN ADJUST FAILURE, Q343 24 700044 卡抓调节自动开关故障 AUTOMATIC SWITCH RETURN 2 PUMP FAILURE, Q401 8 700045 回水泵2自动开关故障 AUTOMATIC SWITCH RETURN PUMP 3FAILURE, Q402 8 700046 回水泵3自动开关故障 AUTOMATIC SWITCH RETURN PUMP 4 FAILURE, Q403 8 700047 回水泵4自动开关故障 AUTOMATIC SWITCH HEATING1 RESISTORS FAILURE, Q553 34 700048 加热器1自动开关故障 AUTOMATIC SWITCH HEATING2 RESISTORS FAILURE, Q560 34 700049 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 28 55146192.doc 加热器2自动开关故障 AUTOMATIC SWITCH GREASE FAILURE, Q320 34 700050 OPERATOR?S GUIDE 润滑系统自动开关故障 AUTOMATIC SWITCH TRACK FILTERMIST FAILURE, Q352 8 700051 工件柄部过滤系统自动开关故障 AUTOMATIC SWITCH STEMS FILTERMIST FAILURE, Q353 8 700052 工件球道过滤部件自动开关故障 AUTOMATIC SWITCH R3 PUMP FAILURE, Q500 8 700053 电机R3自动开关故障 AUTOMATIC SWITCH OVERPRESSURE PUMP FAILURE, Q501 8 700054 增压泵自动开关故障 AUTOMATIC SWITCH TAILSTOCK STEMS ADJUST FAILURE, Q350 24 700055 柄部调整顶针部分自动开关故障 CONECTION GENERATOR FAILURE , M79.5 3 700056 晶体管电源连接故障 MAX. LIMIT X AXE STEMS FAILURE , S654 33 700132 柄部X轴最大距离限位开关故障 MIN. LIMIT AXE X STEMS FAILURE, S655 33 700133 柄部X轴最小距离限位开关故障 MAX. LIMIT AXE Y STEMS FAILURE, S656 33 700134 柄部Y轴最大距离限位开关故障 MIN. LIMIT AXE Y STEMS FAILURE, S657 33 700135 柄部Y轴最小距离限位开关故障 MAX. LIMIT AXE 1 TRACK FAILURE , S604 33 700136 球道1轴向最大限位开关故障 MIN. LIMIT AXE 1 TRACK FAILURE, S605 33 700137 球道1轴向最小限位开关故障 MAX. LIMIT AXE 2 TRACK FAILURE , S606 33 700138 球道2轴向最大限位开关故障 MIN. LIMIT AXE 2 TRACK FAILURE, S607 33 700139 球道2轴向最小限位开关故障 WATER REFRIGERATION GENERATOR TEMPERATURE FAILURE. 9 700141 REVIEW MAIN WATER, M171.7 晶体管电源冷却水温度报警,需要大量冷却 BREAK BELT 1 OF STEMS ADJUST TAILSTOCK MOTOR FAILURE , 41 700142 S652 柄部调整顶针电机刹车1故障 BELT 2 BREAK OF STEMS ADJUST TAILSTOCK MOTOR FAILURE , 41 700143 S653 柄部调整顶针电机刹车2故障 EMERGENCY STOP GENERATOR EM-FAILURE, E74.6 3 700144 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 29 55146192.doc 晶体管电源紧急停止 GROUND DETECCION STEMS FAILURE, E330 38 700145 OPERATOR?S GUIDE 柄部淬火部位接地保护故障 GROUND DETECCION TRACK FAILURE, E331 38 700146 球道淬火部位接地保护故障 BREAK BELT 1 OF Y AXE OF STEMS FAILURE , S650 41 700147 刹车皮带1的Y轴故障 BREAK BELT 2 OF Y AXE OF STEMS FAILURE , S651 41 700148 刹车皮带2的Y轴故障 INCURE SEMESTRAL GREASE TURN TRACK 700149 球道旋转润滑故障 EMERGENCY STOP FAILURE, E35.2 15 700232 急停故障 EXTERNAL GENERATOR EMERGENCY STOP PE-FAILURE , E74.7 15 700233 晶体管电源外部急停故障 OPENED DOORS FAILURE, E66.5 开关门故障 1 700234 7002GENERAL NEUMATIC PRESSURE FAILURE, S664 14 35 压缩空气压力不足 NO POSSIBLE INITIAL CONDITIONS FAILURE ,MANUAL AXES 46 700244 POSITIONS, DB50.DBX32.5, DB50.DBX36.5, DB50.DBX30.4, DB50.DBX34.4 在手动位置,初始化失败. NOT CONFIGURED GENERATOR FAILURE , M92.7 12 700245 电机没工作 REMOVE TURN TRACK BRAKE, M17.0 41 700246 移动球道制动器 ENABLE TURN TRACK BRAKE, M17.0 41 700247 能够移动球道制动器 SIMODRIVE NOT READY FAILURE , E35.1 13 700248 中频晶体管电源没用准备好 ENABLE AXES CNC FAILURE, A49.0 23 700249 CNC轴的运行故障 FREQUENCY VARIATOR TRACK NOT READY FAILURE , AC321 30 700250 球道频率选择没准备好 700251 FREQUENCY VARIATOR STEMS NOT READY FAILURE , AC363 30 柄部频率选择没准备好 7002TURN TAILSTOCK REGULATOR NOT READY FAILURE, U350 30 52 顶针旋转调整没有准备好 PAPER FILTER MOTOR FAILURE ,S591 24 700253 冷却水滤纸电机故障 PAPER FILTER NOT READY FAILURE ,S593 28 700254 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 30 55146192.doc 冷却水滤纸没有准备好 BUS CAN GENERATOR FAILURE , E72.5 6 700255 OPERATOR?S GUIDE 晶体管电源BUS故障 GENERATOR NOT CORRECT CONFIGURED FAILURE, DB109.DBX808.6 12 700256 晶体管电源连接错误. MAX TEMPERATURE CONTROL CABINET FAILURE, S353 2 700257 控制柜最高温控失效 COMUNICACION WITH CNC FAILURE, M37.1, M127.1 43 700258 数控系统通讯错误故障 HARDENING TUNNEL FAILURE, M27.3 61 700259 淬火道故障 POSITIONING FUNCTION ANGULAR POSITIONER FAILURE, 60 700260 (M305.7) 角度定位器定位错误 REFERENCED ANGULAR POSITIONER FAILURE, (M214.6) 60 700261 角度定位器定位参考点错误 INTERN GENERATOR FAILURE, M92.0 4 700262 晶体管电源内部故障 MAX LEVEL TANK R4 FAILURE, S570 26 700332 冷却液水箱R4最高限位故障 700332 MIN. LEVEL TANK R4 FAILURE, S562 10 冷却液水箱R4最底限位故障 28 700332 MAX LEVEL TANK FILTER FAILURE, S563 冷却液水箱过滤最高限位故障 PAPER FILTER SATURATION LEVEL FAILURE, S590 28 700332 冷却液水箱滤纸吸水饱和提示故障 TANK R3 LEVEL MIN. FAILURE , S502 25 700332 电气冷却R3水箱最小限位故障 SPENT-PAPER IN PAPER FILTER FAILURE, S592 47 700332 冷却液水箱失效滤纸提示故障 PRESION PUMP OVERPRESSURE R3 FAILURE , S511 41 700332 电气水箱R3增压泵故障 INTERRUPTED CYCLE MODE IN HARDENING TUNNEL FAILURE, 61 700339 M27.2 淬火过程循环模式中断故障 PUMP TRACK FLOW DETECTOR FAILURE , S572 36 700340 球道冷却泵的流量检测器故障 PUMP STEMS FLOW DETECTOR FAILURE , S571 36 700341 柄部冷却泵的流量检测器故障 PUMP RECIRCULATION FLOW DETECTOR FAILURE , S573在循环8 700342 冷却泵的流量检测器故障 R3 PUMP FLOW FAILURE, S510 10 700343 R3泵的喷林流量故障 MIN. FLOW QUENCH NODULES TRACK FAILURE (M217.6) 19 700347 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 31 55146192.doc 球道冷却水流量过低 FLOW QUENCH AUXILIAR 1 STEMS, M70,5 FAILURE,S686 29 700348 OPERATOR?S GUIDE 柄部冷却水流量故障 PRINCIPAL QUENCH MAX. FLOW STEMS FAILURE, M96.0, SW274 41 700350 柄部冷却水流量超上限 PRINCIPAL QUENCH MIN. FLOW STEMS FAILURE, M96.1, SW274 41 700351 柄部冷却水流量超下限 MAX TEMPERATURE TANK R4 FAILURE, M98.0, PT100 20 700352 冷却水R4水箱温度超上限 MIN. TEMPERATURE TANK R4 FAILURE, M98.1, PT100 21 700353 冷却水R4水箱温度超下限 700354 19 MAX FLOW INTERIOR QUENCH TRACK FAILURE , M96.5, SW272 球道内冷却水流量超上限 MIN. FLOW INTERIOR QUENCH TRACK FAILURE, M97.5, SW272700355 球道19 内冷却水流量超下限 MAX FLOW EXTERIOR QUENCH TRACK FAILURE , M98.2, SW274700356 球19 道外冷却水流量超上限 700319 MIN. FLOW EXTERIOR QUENCH TRACK FAILURE, M98.3, SW274 57 球道外冷却水流量超下限 MAX FLOW FINAL QUENCH TRACK FAILURE, M96.6, SW278 19 700358 球道顶端淬火液流量超上限 MIN. FLOW FINAL QUENCH TRACK FAILURE , M97.6, SW278 19 700359 球道顶端淬火液流量超下限 FLOW NODULES TRACK FAILURE, SW280 19 700360 球道淬火液流量故障 FLOW AUXILIAR 2 QUENCH STEMS FAILURE M70,4 S687 19 700362 柄部淬火液流量故障 AUXILIAR FLOW QUENCH FAILURE , S724 19 700363 辅助冷却流量故障 MAX ENERGY STEMS FAILURE, M98.4, PEW266 19 700432 柄部淬火能量超上限 MIN. ENERGY STEMS FAILURE, M98.5, PEW266 19 700433 柄部淬火能量超下限 MAX ENERGY TRACK FAILURE, M98.6, PEW266 19 700434 球道淬火能量超上限 MIN. ENERGY TRACK FAILURE , M98.7, PEW266 19 700435 球道淬火能量超下限 GRAPHIC POWER STEMS FAILURE, M96.1, M97.1, DB61, PEW26619 700440 柄部功率曲线调节没准备好 GRAPHIC POWER TRACK FAILURE , M96.3, M97.3, DB63, PEW26619 700441 球道功率曲线调节没准备好 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 32 55146192.doc GRAPHIC FREQUENCY STEMS FAILURE , M96.2, M97.2, DB62, 19 700442 PEW268柄部淬火的频率曲线没准备好 OPERATOR?S GUIDE GRAPHIC FREQUENCY TRACK FAILURE , M96.4, M97.4, DB64, 19 700443 PEW268球道淬火的频率曲线没准备好 POSITION 机械手UGI INDEXED TABLE FAILURE, S351 31 700448 机械手UGI旋转工作台转位部正确 POSITION 机械手UGI HANDLER INPUT FAILURE, S341 31 700449 机械手UGI卡抓上料位置不正确 POSITION 机械手UGI HANDLER HARDENING TRACK FAILURE , 31 700450 S350球道淬火时机械手UGI卡抓位置不正确 ADVANCE INPUT HANDLER FAILURE , S672, Y634 32 700451 上料卡抓前移故障 GO BACK INPUT HANDLER FAILURE, S673, Y635 32 700452 上料卡抓后退故障 GET UP INPUT HANDLER FAILURE , S674, Y636 32 700453 卡抓上料抬起故障 GET DOWN INPUT HANDLER FAILURE , S675, Y637 32 700454 卡抓上料下降故障 OPEN CLAMP INPUT HANDLER FAILURE , S676, Y640 7 700455 上料卡抓打开故障 CLOSE CLAMP INPUT HANDLER FAILURE, S677, Y641 7 700456 上料卡抓闭合故障 ADVANCE INPUT CYLINDER 2 FAILURE, S702, Y592 32 700457 上料汽缸2前移故障 ROTATION ORIENTATION CYLINDER TO CORRECT POSITION 7 700458 FAILURE 定位气缸无法到正确的位置 ROTATION ORIENTATION CYLINDER TO INTERMEDIATE POSITION 7 700459 FAILURE 定位汽缸无法到中间的位置 GET UP LONG CYLINDER ANGULAR POSITIONER FAILURE , S722, 7 700460 Y602 定位汽缸长时间抬起故障 GET DOWN LONG CYLINDER ANGULAR POSITIONER FAILURE, S723, 7 700461 Y603 定位汽缸长时间下落故障 OPEN CLAMP TRACK 1 FAILURE, SW282, Y610 41 700462 无法打开球道1卡爪 CLOSE CLAMP TRACK 1 FAILURE, SW282, Y611 41 700463 无法闭合球道1卡爪 700541 OPEN CLAMP TRACK 2 FAILURE, SW284, Y612 32 无法打开球道2卡爪 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 33 55146192.doc 7005CLOSE CLAMP TRACK 2 FAILURE, SW284, Y613 41 33 无法闭合球道2卡爪 OPERATOR?S GUIDE 7005GO BACK SEPARATOR CYLINDER 2 FAILURE, S703, Y593 37 34 分离汽缸2回位故障 GET UP SWITCHING CYLINDER TO STEMS FAILURE, S371, Y63237 700535 抬起开关汽缸抬到柄部故障 GET UP SWITCHING CYLINDER TO TRACK FAILURE, S373, Y63037 700536 抬起开关汽缸抬到球道故障 MOVEMENT CYLINDER BADS TO BADS STEMS FAILURE, S705, Y600 41 700537 汽缸使柄部不合格工件移故障 MOVEMENT CYLINDER BADS TO BADS TRACK FAILURE , S714, 41 700538 Y601汽缸使球道不合格工件移故障 ADVANCE INPUT SEPARATOR 1 FAILURE, S700, Y594 7 700539 进料分隔器1前移故障 GO BACK INPUT SEPARATOR 1 FAILURE, S701, Y594 7 700540 进料分隔器1后退故障 GET UP TAILSTOCK STEMS FAILURE, S681, Y604 7 700541 柄部淬火时顶针抬起故障 GET DOWN TAILSTOCK STEMS FAILURE, S682, Y605 7 700542 柄部淬火时顶针下落故障 NO PART DETECT IN TAILSTOCK FAILURE, S683, DB55.DBX2.2 7 700543 无法检测工件故障 DETECTION PARTS ROTATION IN TABLE FAILURE, S684 22 700544 旋转工作台检测工件故障 PART LOST BETWEEN INPUT AND FIX TOP, S711, DB55.DBX1.4 34 700545 OUTPUT CHAIN SATURATION FAILURE, S706 42 700546 出料传送链上工件饱和故障 PART LOST IN BADS SEPARATOR FAILURE, S715, DB55.DBX9.0 34 700547 不合格工件分离丢失故障 BADS SATURATION TRACK , S717 35 700548 球道淬火不合格工件收集器饱和 BADS SATURATION STEMS FAILURE , S713 35 700549 柄部淬火不合格品收集器饱和故障 GET DOWN SWITCHING CYLINDER TO STEMS FAILURE, S370, Y633 37 700550 下落开关汽缸无法到柄部故障 700537 GET DOWN SWITCHING CYLINDER TO TRACK FAILURE , S372,Y631放下按钮开关无法使汽缸到球道 51 7005INPUT HANDLER ON INPUT AND LOAD AT THE SAME TIME 32 52 FAILURE, S666, S667 在上料抓手抓住工件的同时，也在下料故障 7005INPUT HANDLER ON INPUT AND OUTLOAD AT THE SAME TIME 32 53FAILURE , S666, S670 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 34 55146192.doc 在上料抓手抓住工件的同时，也在下料故障 7005INPUT HANDLER ON INPUT AND BADS AT THE SAME TIME 32 OPERATOR?S GUIDE 54 FAILURE , S666, S671 在上料抓手抓住工件的同时，也在抓取不合格工件故障 INPUT HANDLER ON LOAD AND OUTLOAD AT THE SAME TIME 32 700555 FAILURE , S667, S670 在上料抓手抓住工件的同时，也在下料故障 INPUT HANDLER IN LOAD AND BADS AT THE SAME TIME 32 700556 FAILURE , S667, S671 在上料抓手抓住工件的同时，也在抓取不合格工件故障 INPUT HANDLER IN OUTLOAD AND BADS AT THE SAME TIME 32 700557 FAILURE , S670, S671 在上料抓手抓住工件的同时，也在抓取不合格工件故障 INPUT HANDLER ADVANCED AND RETRACTED AT THE SAME TIME 32 700558 FAILURE, S672, S673 在上料抓手同时前移和后退故障 CLAMP IN HANDLER OPENED AND CLOSED AT THE SAME TIME 32 700559 FAILURE, S676, S677 在抓手同时张开和闭合故障. ANGULAR POSITIONER UP AND DOWN AT THE SAME TIME FAILURE, 32 700560 S722, S723 角度定位器同时升起和落下故障. TRACK 1 CLAMP OPENED AND CLOSED AT THE SAME TIME 32 700561 FAILURE, SW282 球道卡爪1同时张开和闭合故障 TRACK 2 CLAMP OPENED AND CLOSED AT THE SAME TIME 32 700562 FAILURE, SW284 球道卡爪2同时张开和闭合故障 INPUT SEPARATOR 2 ADVANCED AND RETRACTED AT THE SAME 32 700563 TIME FAILURE, S702, S703 上料分离器2同时前移和后退故障 SWITCHING CYLINDER TO STEMS UP AND DOWN AT THE SAME TIME 32 700632 FAILURE, S370, S371 柄部淬火时，转换汽缸同时上升和下落故障 700632 SWITCHING CYLINDER TO TRACK UP AND DOWN AT THE SAME TIME FAILURE, S1372, S373 33 球道淬火时，转换汽缸同时上升和下落故障 INPUT SEPARATOR CYLINDER 1 ADVANCED AND RETREATED AT THE 32 700634 SAME TIME FAILURE, S700, S701 上料分离器在汽缸1同时前移和后退故障 700632 TAILSTOCK STEMS UP AND DOWN WITH PART AT THE SAME TIME FAILURE, S681, S682, S683 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 35 55146192.doc 35 柄部淬火时带着工件上和下的同时顶针故障 7006TAILSTOCK STEMS UP AND DOWN WITHOUT PART AT THE SAME 32 OPERATOR?S GUIDE 36 TIME FAILURE, S681, S682 柄部淬火时没有工件上和下的同时顶针故障 HARDENING HANDLER TRACK IN POSITION 1 AND 2 AT THE SAME 32 700637 TIME FAILURE, S720, S721 球道淬火时抓手同时在位置1和位置2故障 CLAMP 1 DETECCION WITH PART IN POSITIONING STATION 7 700638 FAILURE, SW282, DB55.DBX0.5, DB55.DBX0.4 在定位器工位，卡爪1检测有工件故障 CLAMP 1 DETECCION WITH PART IN HARDENING TRACK STATION 7 700639 FAILURE, SW282, DB55.DBX0.7 在在球道淬火工位，卡爪1检测有工件故障 CLAMP 1 DETECCION CLOSED WITHOUT PART IN POSITIONING 7 700640 STATION FAILURE, SW282, DB55.DBX0.5, DB55.DBX0.4 在定位工位，卡爪1闭合时检测没有工件故障 CLAMP 1 DETECCION CLOSED WITHOUT PART IN HARDENING TRACK 7 700641 STATION FAILURE, SW282, DB55.DBX0.7 在球道淬火工位，卡爪1闭合时检测没有工件故障 CLAMP 1 DETECCION OPENED IN POSITIONING STATION FAILURE, 7 700642 SW282, DB55.DBX0.5, DB55.DBX0.4 在定位工位，卡爪1张开故障 CLAMP 1 DETECCION OPENED IN HARDENING TRACK STATION 7 700643 FAILURE, SW282, DB55.DBX0.7 在球道淬火工位，卡爪1张开故障 NO PART DETECTED ON INPUT HANDLER FAILURE, S680, 34 700644 DB55.DBX2.7, DB55.DBX1.6 在上料抓手，检测没有工件故障. INPUT HANDLER ADJUST GEAR DETECCION FAILURE, S726 40 700645 上料抓手调整齿轮检测故障 CLAMP 2 DETECCION WITH PART IN POSITIONING STATION 7 700646 FAILURE, SW284, DB55.DBX0.5, DB55.DBX0.4 在定位器工位，卡爪2检测有工件故障 CLAMP 2 DETECCION WITH PART IN HARDENING TRACK STATION 7 700647 FAILURE, SW284, DB55.DBX0.7 在球道淬火工位，卡爪2检测有工件故障 CLAMP 2 DETECCION CLOSED WITHOUT PART IN POSITIONING 7 700648 STATION FAILURE, SW284, DB55.DBX0.5, DB55.DBX0.4 在球道淬火工位，卡爪2闭合时检测没有工件故障 CLAMP 2 HARDENING HANDLER TRACK WITHOUT ANY POSITION 7 700649 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 36 55146192.doc FAILURE, S720,S721 在球道淬火工位，卡爪2，没有定位故障 OPERATOR?S GUIDE CLAMP 2 DETECCION CLOSED WITHOUT PART IN HARDENING TRACK 7 700650 STATION FAILURE, SW284, DB55.DBX0.7 在球道淬火工位，卡爪2闭合时检测没有工件故障 CLAMP 2 DETECCION OPENED IN POSITIONING STATION FAILURE, 7 700651 SW284, DB55.DBX0.5, DB55.DBX0.4 在定位器工位，卡爪2检测有工件故障 CLAMP 2 DETECCION OPENED IN HARDENING TRACK STATION 7 700652 FAILURE, SW284, DB55.DBX0.7 在定位工位，卡爪1张开故障 INPUT HANDLER CLAMP CLOSED WTHOUT DETECTED PART 7 700653 FAILURE, 上料卡爪闭合时，没有检测到工件故障. IMPOSSIBLE TO SET PART IN POSITIONER FAILURE, M173.2 41 700654 工件无法定位故障 TURN PARTS DETECCION IN TRACK FAILURE, S602, S603 22 700655 球道工位，工件旋转故障 MIN. RANGE ADJUST TAILSTOCK-AXE Y FAILURE, M59.4 33 700656 Y轴调整顶针超过最小范围故障. BADS PUSHER FORWARD AND BACKWARD AT THE SAME TIME 32 700658 FAILURE, S705 , S714 不合格收集器推杆同时前后移动故障 7 700660 GET UP ANGULAR POSITIONER UNDER FRICTION FAILURE, M114.5, S727 在摩擦力以下使坐标轴抬起故障ANGULAR POSITIONER UNDER FRICTION UP AND DOWN FAILURE 7 700661 M114.6 S727, S725 角度定位器同时升起和落下故障 GET DOWN ANGULAR POSITIONER UNDER FRICTION FAILURE, 7 700662 M115.5, S725 下降角度定位器受阻故障 PART IN OUT-CONVEYOR FAILURE, DB55.DBX1.5 7 700663 工件在传送带上故障. WATER FLOW GENERATOR QW-FAILURE , E74.0 7 700732 晶体管电源冷却水故障 NEUMATIC PRESSURE SWITCHING GENERATOR PW-FAILURE, E74.1 7 700733 晶体管电源压缩空气压力不足故障 WATER TEMPERATURE GENERATOR TW-FAILURE, E74.2 7 700734 晶体管电源冷却温度故障 AIR TEMPERATURE GENERATOR TA-FAILURE , E74.3 7 700735 晶体管电源内空气温度太高 OPENED PA-DOOR AT GENERATOR, E74.4 1 700737 晶体管电源门打开故障 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 37 55146192.doc GENERATOR EM-EMERGENCY 15 700738 晶体管电源急停故障 OPERATOR?S GUIDE GENERATOR TUNING FS-FAILURE , E75.6 9 700746 晶体管电源短路故障 NOT START GENERATOR NA-FAILURE, E75.7 9 700747 晶体管电源不能启动加热故障 ID1 > - RECTIFIER 1 MAX CURRENT AT GENERATOR, E76.0 9 700748 晶体管电源整流器1过流故障 VMF > - OUT VOLTAGE MF MAX, E76.1 9 700749 中频输出电压过高故障 F < - GENERATOR MIN. FREQUENCY , E76.2 9 700750 晶体管电源频率过低故障 F > - GENERATOR MAX. FREQUENCY, E76.3 9 700751 晶体管电源频率过高故障 FX-FAILURE AUXILIAR IN GENERATOR, E76.4 9 700752 晶体管电源辅助设备故障 CP-FAILURE IN PRESENCE OF CHARTS IN GENERATOR, E76.5 9 700753 晶体管电源内缺少线路卡 FA-FAILURE FEEDS IN GENERATOR, E76.6 9 700754 晶体管电源内动力供应故障 ALARM GENERATOR23, E76.7 9 700755 晶体管电源报警23 ALARM GENERATOR24, E77.0 9 700756 晶体管电源报警24 ALARM GENERATOR25, E77.1 9 700757 晶体管电源报警25 ALARM GENERATOR26, E77.2 9 700758 晶体管电源报警26 7007ALARM GENERATOR27. E77.3 9 59 晶体管电源报警27 9 7007AC > - ALTERN VOLTAGE MAX, E77.4 9 工厂供电电压高故障 60 7007AC < - ALTERN VOLTAGE MIN., E77.5 9 61 工厂供电电压过低故障 7007ES-ERROR PHASES SEQUENCE RST, E77.6 9 62 工厂电力供应相序故障 7007ID2 > - RECTIFIER 1 MAX CURRENT IN GENERATOR, E77.7 9 63 晶体管电源整流器2过流故障 7008FLOW 1 INVERSOR 1 GENERATOR FAILURE , 9 32 (DB109.DBD148/DB109.DBD20/DB109.DBX468.0) 晶体管电源变频器流量1故障 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 38 55146192.doc 7008FLOW 2 INVERSOR 2 GENERATOR FAILURE , 9 33 (DB109.DBD152/DB109.DBD24/DB109.DBX468.1) OPERATOR?S GUIDE 晶体管电源变频器流量2故障 7008FLOW 3 SWITCHING GENERATOR FAILURE, 9 34 (DB109.DBD156/DB109.DBD28/DB109.DBX468.2) 连接晶体管电源冷却流量3故障 7008FLOW 4 CAPACITOR TRACK FAILURE , 9 35 (DB109.DBD160/DB109.DBD32/DB109.DBX468.3) 冷却球道电容的流量4故障 7008FLOW 5 ADAPT TRANSFORMER TRACK FAILURE , 9 36 (DB109.DBD164/DB109.DBD36/DB109.DBX468.4) 冷却球道变压器流量5故障 7008FLOW 6 INDUCTOR 1 TRACK FAILURE, 9 37 (DB109.DBD168/DB109.DBD40/DB109.DBX468.5) 冷却球道1感应器的流量6故障 7008FLOW 7 INDUCTOR 2 TRACK FAILURE , 9 38 (DB109.DBD172/DB109.DBD44/DB109.DBX468.6) 冷却球道2感应器的流量7故障 7008FLOW 8 INDUCTOR 3 TRACK FAILURE , 9 39 (DB109.DBD176/DB109.DBD48/DB109.DBX468.7) 冷却球道3感应器的流量8故障 7008FLOW 9 CAPACITOR STEMS FAILURE , 9 40(DB109.DBD180/DB109.DBD52/DB109.DBX489.0) 冷却柄部的电容流量9故障 7008FLOW 10 ADAPT TRANSFORMER STEMS FAILURE, 9 41 (DB109.DBD184/DB109.DBD56/DB109.DBX489.1) 冷却柄部的变压器流量10故障 7008FLOW 11 INDUCTOR STEMS 1 FAILURE , 9 42 (DB109.DBD188/DB109.DBD60/DB109.DBX489.2) 冷却柄部1的感应器流量11故障 7008FLOW 12 INDUCTOR STEMS 2 FAILURE , 9 43 (DB109.DBD192/DB109.DBD64/DB109.DBX489.3) 冷却柄部2的感应器流量12故障 7008FLOW 13 INDUCTOR STEMS 3 FAILURE, 9 44 (DB109.DBD196/DB109.DBD68/DB109.DBX489.4) 冷却柄部3的感应器流量13故障 7008FLOW 14 GENERATOR FAILURE , 9 45 (DB109.DBD200/DB109.DBD72/DB109.DBX489.5) 冷却晶体管电源的流量14故障 7008FLOW 15 GENERATOR FAILURE , 9 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 39 55146192.doc OPERATOR?S GUIDE 46 (DB109.DBD204/DB109.DBD76/DB109.DBX489.6) 冷却晶体管电源的流量15故障 7008FLOW 16 GENERATOR FAILURE , 9 47 (DB109.DBD208/DB109.DBD80/DB109.DBX489.7) 冷却晶体管电源的流量16故障 7008FLOW 17 GENERATOR FAILURE , 9 48 (DB109.DBD212/DB109.DBD84/DB109.DBX490.0) 冷却晶体管电源的流量17故障 7008FLOW 18 GENERATOR FAILURE, 9 49 (DB109.DBD216/DB109.DBD88/DB109.DBX490.1) 冷却晶体管电源的流量18故障 7008FLOW 19 GENERATOR FAILURE , 9 50 (DB109.DBD220/DB109.DBD92/DB109.DBX490.2) 冷却晶体管电源的流量19故障 7008FLOW 20 GENERATOR FAILURE , 9 51 (DB109.DBD224/DB109.DBD96/DB109.DBX490.3) 冷却晶体管电源的流量20故障 7008FLOW 21 GENERATOR FAILURE , 9 52 (DB109.DBD228/DB109.DBD100/DB109.DBX490.4) 冷却晶体管电源的流量21故障 7008FLOW 22 GENERATOR FAILURE , 9 53 (DB109.DBD232/DB109.DBD104/DB109.DBX490.5) 冷却晶体管电源的流量22故障 7008FLOW 23 GENERATOR FAILURE , 9 54 (DB109.DBD236/DB109.DBD108/DB109.DBX490.6) 冷却晶体管电源的流量23故障 7008FLOW 24 GENERATOR FAILURE , 9 55 (DB109.DBD240/DB109.DBD112/DB109.DBX490.7) 冷却晶体管电源的流量24故障 7008FLOW 25 GENERATOR FAILURE, 9 56(DB109.DBD244/DB109.DBD116/DB109.DBX491.0) 冷却晶体管电源的流量25故障 7008FLOW 26 GENERATOR FAILURE , 9 57 (DB109.DBD248/DB109.DBD120/DB109.DBX491.1) 冷却晶体管电源的流量26故障 7008FLOW 27 GENERATOR FAILURE , 9 58 (DB109.DBD252/DB109.DBD124/DB109.DBX491.2) 冷却晶体管电源的流量27故障 7008FLOW 28 GENERATOR FAILURE , 9 59 (DB109.DBD256/DB109.DBD128/DB109.DBX491.3) 冷却晶体管电源的流量28故障 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 40 55146192.doc OPERATOR?S GUIDE 7008FLOW 29 GENERATOR FAILURE , 9 60 (DB109.DBD260/DB109.DBD132/DB109.DBX491.4) 冷却电源的流量29故障 7008FLOW 30 GENERATOR FAILURE , 9 61 (DB109.DBD264/DB109.DBD136/DB109.DBX491.5) 冷却晶体管电源的流量30故障 7008FLOW 31 GENERATOR FAILURE , 9 62 (DB109.DBD268/DB109.DBD140/DB109.DBX491.6) 冷却晶体管电源的流量31故障 7008FLOW 32 GENERATOR FAILURE , 9 63 (DB109.DBD272/DB109.DBD144/DB109.DBX491.7) 冷却晶体管电源的流量32故障 7009GENERATOR STARTING-UP ANSWER FAILURE , E110.1 51 32 晶体管电源启动响应故障 7009N HANDLER CLAMP UP AND DOWN AT THE SAME TIME FAILURE, 7 34 S674, S675 卡爪同时上升和下降故障 7009BADS CYLINDER IN BADS STEMS AND BADS TRACK AT THE SAME 32 35 TIME FAILURE, S705, S714 不合格工件汽缸同时在柄部和球道位置故障 7009SWITCHING CYLINDER TRACK AND STEMS DOWN AT THE SAME 32 36 TIME, S633, S631 转换汽缸 在球道和柄部同时下降故障 7009LEVEL MIN. GREASE FAILURE , S663 10 41 润滑油液位过低故障 7009NO OK GREASE PRESSURE FAILURE , S685 45 42 润滑油箱压力不够故障 7009ACTIVE TEACH-IN, M81.0 42 43 启动了教学对话框 7009ANY KIND TURN SELECTED ON TRACK FAILURE , M17.2 48 44 球道选择任意一种旋转故障 7009ANY KIND OF TRACK FREQUENCY SELECTED FAILURE , M18.0 48 45 球道选择任意一种频率故障 7009WITHOUT PC MODE, M18.3 42 46 没有PC模式 7009COMUNICATION-PC FAILURE, M217.7 43 47 PC通讯故障 7009ACTIVE FIX CAP SEARCH MODE ... 42 48 启动全面电容搜寻模式 7009MAKE REFERENCE IN X AXE STEMS, M014 41 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 41 55146192.doc OPERATOR?S GUIDE 49 柄部X轴执行参考点 7009MAKE REFERENCEIN Y AXE STEMS, M015 41 50 柄部Y轴执行参考点 7009MAKE REFERENCE IN AXE 1 TRACK, M016 41 51 球道轴1轴执行参考点 7009MAKE REFERENCE IN AXE 2 TRACK, M017 41 52 球道轴2轴执行参考点 7009BRING HANDLER FROM IN TO OVER INDEXED TABLE, S667 41 53 把抓手从输入工位带到旋转台上. 7009BRING AXE X STEMS TO SAFE POSITION, M014 41 54 使柄部X轴到安全工位 7009BRING AXE Y STEMS TO SAFE POSITION, M015 41 55 使柄部Y轴到安全工位 7009BRING AXE 1 TRACK TO SAFE POSITION, M016 41 56 使球道轴1到安全工位 7009BRING AXE 2 TRACK TO SAFE POSITION, M017 41 57 使球道轴2到安全工位 7009GET BACK INPUT HANDLER CLAMP , S535 41 58 返回上料卡爪抓手 7009GET DOWN INPUT HANDLER CLAMP , S674 41 59 落下上料卡爪抓手 7009OPEN INPUT HANDLER CLAMP , S676 41 60 打开上料卡爪抓手 7009BRING ANGULAR POSITIONER TO CORRECT POSITION 41 61 使角坐标处于正确位置 7009GET DOWN ANGULAR POSITIONER, S723 41 62 落下角度定位器 7009OPEN TRACK HANDLER CLAMP 1, SW282 41 63 打开球道卡爪抓手1 7010OPEN TRACK HANDLER CLAMP 2 , SW284 41 32 打开球道卡爪抓手2 7010DISCHARGE PARTS FROM THE MACHINE FOR SEMICICLE 41 33 上料以便进行半自动加工程序 7010SEMICLE MODE STEMS 42 34 执行柄部半自动加工程序模式 7010SEMICICLE MODE TRACK 42 35 执行球道半自动加工程序模式 7010SET CORRECTLY BADS CYLINDER, S705, S714 41 36 调整适当的不合格工件汽缸位置 7010SET INPUT SELECTOR CORRECTLY, S701, S702 41 37 设定上料分离器正确位置 7010GET UP TAILSTOCK STEMS CYLINDER, S681 7 T-11311 ? 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TULIP HARDENING Pág. 42 55146192.doc OPERATOR?S GUIDE 38 抬起柄部汽缸顶针 7010DISCHARGING MODE, M202.3 42 39 卸载模式 7010SEARCHING INITIAL CONDITIONS MODE, M202.6 42 40 搜索初始化模式 7010WITHOUT HEATING STEMS MODE, M203.2 42 41 柄部不加热模式 7010WITHOUT HEATING TRACK MODE, M203.3 42 42 球道不加热模式 7010WITHOUT HEATING MODE SELECTED, M203.2, M203.3 42 43 选择不加热模式 7010MAKE REFERENCE TO INPUT HANDLER, M57.3 41 44 上料抓手执行参考点 7010BRING TO CORRECT POSITION INPUT HANDLER, M12.2 41 45 上料抓手到正确的位置 7010BRING TO REFERENCE TAILSTOCK ADJUST STEMS, S584, M59.3 41 46 柄部顶针执行参考点 7010CONECT THE RECIRCULATION PUMP , M561 41 47 连接冷却液返水泵 7010CONECT THE STEMS PUMP, M550 41 48 连接柄部冷却液泵 7010CONECT THE TRACK PUMP, M552 41 49 连接球道冷却液泵 7010GET BACK PUSHER TEMPERING CYLINDER 37 50 回火上料汽缸返回 7010TEMPERING TUNNEL NOT READY, DB211.DBX4.5 61 51 回火通道没准备好 7010CLOSE CLAMP 1 INPUT HANDLER, SW282 41 52 上料抓手卡爪1闭合 7010CLOSE CLAMP 2 INPUT HANDLER, SW284 41 53 上料抓手卡爪2闭合 7010CHECK LEVEL TANK R3, S503 10 54 检测冷却液水箱液位 7010SWITCH ON PUMP R3, M500 41 55 接通冷却水泵R3 7010CONECT OVERPRESSURE PUMP, M501 41 56 连接冷却水增压泵 7010MAKE REFERENCE ANGULAR POSITIONER 60 57 使角度定位器执行参考点 7010ANGULAR MAKING REFERENCE 60 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 43 55146192.doc OPERATOR?S GUIDE 58 角度调整器执行参考点 7010POSITIONER SEARCHING CAP – 60 59 定位器搜寻电容_ 7010POSITIONER SEARCHING CAP + 60 60 定位器搜寻电容+ 7010OPERATING MODE WITHOUT TEMPERING SELECTED 42 61 没有选择回火工作模式 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 44 55146192.doc OPERATOR?S GUIDE 3.6.6 Explanatory appendix of the faults. 错误信息解释索引 CAUSE 原因 - The door is open. 有门是开的 - The door limit switch is not working properly. 门的限位开关不能正常工作 EFFECT 影响 - Total stoppage.机床全部停止工作 SOLUTION 解决方法 - Close the door. 关上门 - Replace door limit switch.更换门的限位开关 CAUSE 原因 - The cooling temperature of the cabinet is not correct. 设定的冷却水温度不正确 - The detector is not working properly.传感器没有正常工作 EFFECT 影响 - Stop in Initial Conditions.机床停止在初始化状态 SOLUTION 解决方法 - Replace the detector with an identical one or one with similar characteristics. 用相同或相近的更换原来的传感器 - Lower the temperature of the control cabinet. 调低控制柜的温度 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 45 55146192.doc OPERATOR?S GUIDE CAUSE 原因 - The generator is not heating.晶体管电源不加热 EFFECT 影响 - Heating stop.加热停止 - Stop in Initial Conditions.机床停止在初始化状态 SOLUTION 解决方法 - Check generator operation.检测晶体管电源运行状况. 晶体管电源切换到外部控制故障 CAUSE - Generator on Internal.晶体管电源内部故障 EFFECT - Heating stoppage.加热停止 - Stop in Initial Conditions. 机床停止在初始化状态 SOLUTION - Commutate generator to external. 切换晶体管电源到外部控制 CAUSE - The Heater selector is in NO position.加热选择开关未在正确的位置 EFFECT - The machine does the cycle without pre-heating.机床未预热运行 SOLUTION - Select Heating YES.选择加热功能 CAUSE - Defective list.数据缺陷 - Defective wire.线路缺陷 - Power supply failure.电源故障 EFFECT - Total stoppage.机床停止 SOLUTION - Check bus CAN wire 检测数据总线的CAN线 - Check power supply.检测电源供电 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 46 55146192.doc OPERATOR?S GUIDE CAUSE - The cylinder doesn’t reach its position (insufficient pneumatic pressure, holding up, etc.).汽缸未至于其正确位置.(气压不足,阻塞等) - The detector is not working properly.检测器工作错误. - The detector is not positioned properly. 检测器位置错误. EFFECT - Check pressure and exclude holdings. 检测气压,解决阻塞 - Position the detector properly, put the cylinder by hand in - position,正确放置检测器,手工把汽缸放置正确位置. Replace detector by one equal or with similar characteristics.用同 样的检测器更换 SOLUTION - Check pressure and exclude holdings. 检测气压,解决阻塞 - Position the detector properly, put the cylinder by hand in position, 正确放置检测器,手工把汽缸放置正确位置. - Replace detector by one equal or with similar characteristics用同样 的相似特征的检测器更换 CAUSE - The motor protector has triggered off through an overload or faulty regulation. 过载或错误的调节致使电机保护触发 EFFECT - Stop in Initial Conditions. 停止在初始化状态 - Heating stop.加热停止 - Motor stop.马达停止 SOLUTION - Reset motor protector.复位马达保护器 - Check proper regulation.核对正确调节 CAUSE - The flow meter has detected that the flow is not enough to cool the devices.检测流量不足以冷却设备. T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 47 55146192.doc OPERATOR?S GUIDE EFFECT - Stop in Initial Conditions. 停止在初始化状态 - Heating stop. 加热停止 SOLUTION - Check the flow meter and flow.检测流量计和冷却液流量 - Replace the flow meter with an identical one or one with similar characteristics. 用同样的相似特征的流量计更换. CAUSE - The tank level is not as it should be.冷却液水箱液面不正确 - The detector is not working properly.检测器错误工作 EFFECT - Only a warning.只是警告 SOLUTION - Check the tank level and put it back into its normal state.检测水箱 水位仪,放置正确位置 - Replace the detector with an identical one or one with similar characteristics. 用同样的相似特征的检测器更换 CAUSE - The pressure in circuit R4 is not as it should be.在冷却液R4系统内 的压力不正确 EFFECT - Stop in Initial Conditions. 停止在初始化状态 - Heating stop. 加热停止 SOLUTION - Check the filter of the R4 system.检测R4系统的过滤器 CAUSE - The heating generator is not ready to start working.加热晶体管电源 不能启动工作 EFFECT - Heating stop. 加热停止 - Stop in Initial Conditions. 停止在初始化状态 SOLUTION - Prepare the generator according to instructions.根据说明书要求准备 晶体管电源. T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 48 55146192.doc OPERATOR?S GUIDE CAUSE - The CPU Simodrive is not getting power. CPU 伺服驱动器未得到供电 - Simodrive not running. 伺服驱动器不运行 EFFECT - Total machine stop.整个机床停止 SOLUTION - Check the power supply of the CPU Simodrive.检测CPU 伺服驱动器的电 源供给 Check the Simodrive operation.检测SIMO伺服驱动器的运行 CAUSE - No air pressure in the machine.在机床内没气压 - Insufficient pressure 压力不足 EFFECT - The air system cannot be used 压缩空气系统未能使用 - Total machine stop整个机床停止 SOLUTION - Supply air pressure again 提供气压 - Adjust the pressure switch.调整压力开关 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 49 55146192.doc OPERATOR?S GUIDE CAUSE - An emergency knob has been pressed. 紧急按钮已被按下 EFFECT - Total machine stop. 整个机床停止 SOLUTION - Deactivate the emergency knob pressed. 解除按下的紧急按钮 - Press Fault Reset in Manual. 依照手册复位. CAUSE - Parts missing in loading zone. 在工件上料内部分丢失 - The detector is not working properly.检测器不能正确工作 EFFECT - Just a warning. 只是一个警告 SOLUTION - Place more parts on load.提供更多工件 - Replace the detector with an identical one or one with similar characteristics. 用同样的相似特征的检测器更换 CAUSE - There is a saturation of parts on the outlet chain.出口传送带上工件 饱和 - The detector is not working properly. 检测器不能正确工作 EFFECT - Chain stops.传送带停止 SOLUTION - Remove the parts from the chain.从传送带上移走工件 Replace the detector with an identical one or one with similar characteristics. 用同样的相似特征的检测器更换 CAUSE - Three consecutive bad parts have come out. 连续三次出现不合格工件发 生. EFFECT - Stop in Initial Conditions. 停止在初始化状态 SOLUTION - Review parameters.修改参数 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 50 55146192.doc OPERATOR?S GUIDE CAUSE - Quality limits exceeded.质量控制设定超过限制值 EFFECT - Bad part. 不合格工件 - Stop in Initial Conditions. 停止在初始化状态 SOLUTION - Check parameters. 检测参数 - Check generator and pump operation. 检测晶体管电源和泵的运行 CAUSE - No water in the turret. 工厂冷却水塔内没冷却水 - Temperature not correct in the R4 tank. 在冷却水R4箱内温度不对. - The detector is not working properly. 检测器不能正确工作 EFFECT - Stop in Initial Conditions. 停止在初始化状态 SOLUTION - Wait for water to cool. 等待水冷却 - Replace the detector with an identical one or one with similar characteristics. 用同样的相似特征的检测器更换 CAUSE - Temperature not correct in the R4 tank. 在冷却水R4箱内温度错误 - El detector is not working properly. E1 检测器不能正确工作 EFFECT - Stop in Initial Conditions. 停止在初始化状态 SOLUTION - Wait for water to heat up. 等待冷却水被加热 - Replace the detector with an identical one or one with similar characteristics. 用同样的相似特征的检测器更换 CAUSE - Fault in the transmission.信号传输故障 - Motor fault.马达故障 - The detector is not working properly. 检测器不能正确工作 EFFECT - Heating stop.加热停止 - Stop in Initial Conditions. 停止在初始化状态 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 51 55146192.doc OPERATOR?S GUIDE SOLUTION - Check transmission and motor operation.检测传输信号和马达的运转 - Replace the detector with an identical one or one with similar characteristics. 用同样的相似特征的检测器更换 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 52 55146192.doc OPERATOR?S GUIDE CAUSE - Cycle time is upper than established time. 加工周期超过设定的时间 EFFECT - Stop in Initial Conditions. 停止在初始化状态 SOLUTION - Check time max. cycle parameter检测最大周期时间参数 - Check the delay possible cause 检测时间可能延迟的原因 CAUSE - The motor protector has triggered through an overload or incorrect adjustment. 过载或错误的调节致使电机保护触发 EFFECT - Stop in Initial Conditions. 停止在初始化状态 - Motor stop.马达停止 SOLUTION - Reset motor protector.复位马达保护 - Check proper regulation.检测合适的调节 CAUSE - The operator has disabled the station. 操作人员设定禁用使能状况 EFFECT - It?s only an advice 仅仅是个提示 SOLUTION - Enable the station.解除禁用使能状况 - Check generator.检测晶体管电源 CAUSE - The Heater selector is in NO position. 加热选择器没在正确的位置上 EFFECT - The machine does the cycle without pre-heating.机床没预热便开始循环 运作 SOLUTION - Select Heating YES.确定选择加热 冷却液过滤纸最高位置故障CAUSE - The recycling tank level is overflowing because the paper is not T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 53 55146192.doc OPERATOR?S GUIDE absorbing enough.由于纸张没被充分吸附,致使冷却液再循环箱被溢出. - The detector is not working properly. 检测器不能正确工作 EFFECT - Stop in Initial Conditions. 停止在初始化状态 SOLUTION - Check the paper in the R4 tank and make sure this is the right kind. 检测在冷却液R4过滤器的纸张,确定它们是合适的类型. - Replace the detector with an identical one or one with similar characteristics. 用同样的相似特征的检测器更换 辅助淬流故障 CAUSE - The flow is insufficient to cool the parts. 淬流不足以冷却工件. - The detector is not working properly. 检测器不能正确工作 EFFECT - Stop in Initial Conditions. 停止在初始化状态 SOLUTION - Check the flow and any possible blockages in the pipeline.检测淬流 和任何可能在传递管道中的堵塞. - Check the pump pressure检测泵的压力 - Replace the detector with an identical one or one with similar characteristics. 用同样的相似特征的检测器更换 CAUSE - The shifter is giving a fault through an internal fault.由于内部故 障引起转换开关故障 - The shifter is not getting power.转换开关没有电量 EFFECT - Heating stop加热停止 - Stop in Initial Conditions.停止在初始化状态 SOLUTION - Check that the shifter is working properly.检测转换开关工作是否正确 - Check that the shifter is getting the right power检测转换开关是否获 得合适的电量 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 54 55146192.doc OPERATOR?S GUIDE CAUSE - The motor is not reaching the right position, through an impact, motor protector fault, voluntary stop in manual, emergency stop, etc. 电机不能到达正确的位置,致使马达保护故障. 自动停止在手动状态,或紧急 停止等. - The detector is not working properly.感应器不能正常工作 EFFECT - Total stoppage.全部中断 - Motor stop.电机停止 SOLUTION - Check that the motor is running properly and for any possible blockages to its movement. 检测电机是否正常运行,是否有任何碍他运行 的可能. - Replace the detector with an identical one or one with similar characteristics. 用同样的或相似特征的检测器更换 CAUSE - There are two movement detectors detecting at the same time, which is impossible. 不可能出现两个检测器同时检测 - Some detector is not working properly. 某个检测器没正常工作 EFFECT - Total stop全部中断. SOLUTION - Check that the detectors of the device affected are working properly. 检测检测器工作状态是否完好 - Replace the detector with an identical one or one with similar characteristics. 用同样的或相似特征的检测器更换 CAUSE - The axis safety limit switch has been reached. 轴位移已到达了安全限 位开关 - Some detector is not working properly. 某个检测器没正常工作 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 55 55146192.doc OPERATOR?S GUIDE EFFECT - Total stop.全部中断 SOLUTION - Release the limit switch moving in manual in the direction opposite to the limit. 将限位开关转移到正确的限位点 - Replace the detector with an identical one or one with similar characteristics. 用同样的或相似特征的检测器更换 CAUSE - The internal register of the machine does not match the information given by the part detectors. 机床的内部记录与工件检测器给出的信息不 符 - Some part might have fallen from the tool or the chain. 某些工件可能从工具或传送带上掉下. - Some detector is not working properly. 某些检测器工作不正常 EFFECT - Total stop.全部停止 SOLUTION - Remove all the parts from the machine and reset the registers. 将所有工件从机床上移开并重设检测器 - Replace the detector with an identical one or one with similar characteristics. 用同样的或相似特征的检测器更换 CAUSE - There is a saturation of bad parts in the bad part bin.在不合格工件 箱内有不合格工件饱和现象 - The detector is not working properly. 检测器错误工作 EFFECT - Stop in Initial Conditions. 停止在初始化状态 SOLUTION - Remove the parts from the bin. 从箱内移出工件。 Replace the detector with an identical one or one with similar characteristics. 用同样的相似特征的检测器更换 CAUSE T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 56 55146192.doc OPERATOR?S GUIDE - No proper suction of water in the pump detected, through having taken in air, the pipeline being blocked, etc.在泵的检测中无正确的 水量吸入，吸入空气，管道堵塞等等。 - The detector is not working properly. 检测器错误工作 EFFECT - Heating stop. 加热停止 - Stop in Initial Conditions. 停止在初始化状态 - Pump stop 泵停止 SOLUTION - Check the proper suction of the pump.检测合适的泵的吸力 - Bleed the pump. 将泵排空泄压 -Replace the detector with an identical one or one with similar characteristics. 用同样的相似特征的流量计更换. CAUSE - The generator is not commutating to the state that the machine requires.晶体管电源不能转换到机床所需的能力。 - Detector fault. 检测错误。 EFFECT - Stop in Initial Conditions. 停止在初始化状态 - Heating stop. 加热停止 SOLUTION - Make sure that the generator is commutating properly.确定晶体管电源 转换正确。 - Replace the detector with an identical one or one with similar characteristics. 用同样的或相似特征的检测器更换. T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 57 55146192.doc OPERATOR?S GUIDE CAUSE - The part has hit the inductor. 工件已触及电感 - Detector fault. 检测故障 EFFECT - Total stop. 机床停止 - Heating stop. 加热停止 SOLUTION - Remove the part manually. 手工移走工件。 - Replace the detector with an identical one or one with similar characteristics. 用同样的或相似特征的检测器更换. CAUSE - The servo drive transmission belt has broken.伺服驱动传动带已断裂 - Detector fault. 检测故障 EFFECT - Total stop. 机床停止 SOLUTION - Replace the belt with an identical one or one with similar characteristics. 用同样的或相似特征的传动带更换. - Replace the detector with an identical one or one with similar characteristics. 用同样的或相似特征的检测器更换. CAUSE - The pinion is not detected to position the input manipulator adjustment properly.小齿轮被检测到没有位于正确的上料操作调整位置。 - Wrong detector position 错误的检测位置 - Detector fault.检测故障 EFFECT - Stop in Initial Conditions. 停止在初始化状态 - Loss of reference of the input manipulator adjustment motor. 上料操 作调整马达的参数丢失。 SOLUTION - Position the detector properly.正确安置检测器 - Replace the detector with an identical one or one with similar characteristics. 用同样的或相似特征的检测器更换. T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 58 55146192.doc OPERATOR?S GUIDE CAUSE - The item is not properly positioned to get initial conditions.没有 被正确定位而取得原始数据的项目。 - Detector in wrong position 检测器在错误的位置 - Detector fault.检测器故障。 EFFECT - Initial Conditions not obtained.没有获得原始数据 - The machine cannot be put in cycle. 机床不能被投入循环运作 SOLUTION - Position the item manually. 手工定位条款 - Position the detector properly. 正确安置检测器 - Replace the detector with an identical one or one with similar characteristics. 用同样的或相似特征的检测器更换. CAUSE - The machine is in the state shown in the alarm.机床显示处于警告状态 EFFECT - Just a warning. 仅仅是一个警报 SOLUTION - Force another form of operation. 促使另一种方式的操作。 CAUSE - The PLC has lost communication with the item stated. PLC 已失去与 规定款项的通讯。 EFFECT - Stop in Initial Conditions. 停止在初始化状态 SOLUTION - Check that the item giving the trouble is connected.检测出故障的款 项是正常连通的 - Check communication with the item giving the trouble.检测与款项通讯 的故障。 CAUSE - The lubrication fault has too much pressure at the outlet, caused by an obstruction in the pipeline. 润滑油故障造成在出口产生压力，引 起管道堵塞 - Detector fault. 检测故障 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 59 55146192.doc OPERATOR?S GUIDE EFFECT - Stop in Initial Conditions. 停止在初始化状态 SOLUTION - Check the pump pressure. 检测泵压 - Check the detector operation.检测检测器运行 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 60 55146192.doc OPERATOR?S GUIDE CAUSE - The lubrication pressure is not reaching the end of the line.润滑油 压力没有达到管道终端 - Detector fault.检测故障 EFFECT - Stop in Initial Conditions. 停止在初始化状态 SOLUTION - Check the pump pressure.检测泵压 - Check leakages from the pipeline.检测管道是否泄漏 - Check the detector operation. 检测检测器运行 CAUSE - The reference of the stem station servo drives has not been made.没 有干站伺服驱动器参数 - The servo drives of the stem station are outside the safety coordinate.干站伺服驱动器在安全坐标参数之外 EFFECT - The Initial Conditions search mode is deactivated.原始数据搜索模式 失效 SOLUTION - Make the reference of the stem servo drives in manual.手工设置主伺 服驱动器参数 - Take the stem servo drives to a safe coordinate in manual.手工设置 主伺服驱动器安全坐标参数。 CAUSE - The paper of the paper filter has run out. 纸张过滤器的纸张跑出 - Detector fault. 检测器故障 EFFECT - Stop in Initial Conditions fault. 停止在初始化状态故障 SOLUTION - Replace the exhausted paper. 替换掉废纸 - Replace the detector with a similar one. 用类似的检测器替换 CAUSE - The selection parameter required has still not selected anything valid.所需的选择参数仍然没有什么有效的选择 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 61 55146192.doc OPERATOR?S GUIDE EFFECT - Stop in Initial Conditions fault. 停止在初始化状态故障 SOLUTION - Select the parameter properly. 正确选择参数 CAUSE - It has been programmed a different zone than 1-10 用不同于1-10的数 字区域编程 - Instruccion not understanded by the program. 程序不能识别指令 EFFECT - Total stoppage. 整个机床停止 SOLUTION - Check th part program.检测部分程序 CAUSE - Generator failure by the reason that’s appear in the screen 晶体管 电源故障的原因出现在屏幕上 EFFECT - Generator not ready.晶体管电源未准备完毕 SOLUTION - Check the generator documentation related to fail. 检测与晶体管电源 相关的故障文件 CAUSE - Comunication error. 通讯错误 - Generator off 晶体管电源闭合 - Deffect in communications or flowmeters list 影响通讯或流量计序列 EFFECT - The machine cant?s startup the automatic cycle.机床不能启动自动循环 工作 SOLUTION - Verify wiring. 验证布线 - Verify the operation of the electronic lists in internal mode of generator. 验证在晶体管电源内部模式的电子数据的运作 CAUSE - The part program are not available or editing.部分程序不可用或在编 辑 EFFECT - Total stoppage.整个机床停止 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 62 55146192.doc OPERATOR?S GUIDE SOLUTION - Check th part program exists and it?s valid. 检测部分程序的存在并确 认其有效性。 CAUSE - The water level is not right – insufficient 水位不正确－不足 - The detector is not working properly. 检测器错误工作 EFFECT - Pump R4 stop. 泵R4停止 - Heating stop. 加热停止 SOLUTION - Check the level of the R4 tank and put this back in its normal condition. 检测R4水箱的水平并使它置于正常状况 - Replace the detector with an identical one or one with similar characteristics. 用同样的或相似特征的检测器更换. CAUSE - Not descends the greasing pressure 不能降低润滑压力 - The detector is not working properly. 检测器错误工作 EFFECT - Stop initial conditions. 停止在初始化状态 SOLUTION - Check the pump pressure.检测润滑油泵压 - Check pipe waste. 检测润滑油管道废物 Replace the detector with an identical one or one with similar characteristics. 用同样的或相似特征的检测器更换. CAUSE - The tank level is not as it should be. 润滑油箱液位低 - The detector is not working properly. 检测器错误工作 EFFECT - Only a warning.仅仅是一个警告 SOLUTION - Check the tank level and put it back into its normal state.检测润滑 油箱液位检测探头并把它放置到正常位置 - Replace the detector with an identical one or one with similar characteristics. 用同样的或相似特征的检测器更换. T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 63 55146192.doc OPERATOR?S GUIDE CAUSE - The pusher has been crashed with something.工件推动器被某物碰撞 - The detector is not working properly. 检测器错误工作 EFFECT - Stop part program. 停止部分程序 - Instant withdraw pusher safety cylinder 立即撤出推动器安全汽缸 SOLUTION - Remove the obstacle that cause the crash.移出引起碰撞的障碍物 - Replace the detector with an identical one or one with similar characteristics. 用同样的或相似特征的检测器更换. CAUSE - There is a saturation of parts on the outlet chain.出口传送带上的工 件有饱和状况 - The detector is not working properly. 检测器错误工作 EFFECT - Chain stops. 传送带停止运转 SOLUTION - Remove the parts from the chain.从传送带上移走工件 Replace the detector with an identical one or one with similar characteristics. 用同样的或相似特征的检测器更换. CAUSE - The filter is dirty.过滤器脏了 - Pressure controller not OK 过滤器压力控制器故障 EFFECT - It?s only an advice. 它仅仅是个提示 SOLUTION - Check the filter of the R4 system. 检测冷却液R4系统的过滤器 - Change the filter.更换过滤器 - Check the pressure controller. 检测压力控制器 CAUSE - The numerical control axes are not enabled, either through an internal CNC fault or through some external fault (overheating of the servos, brakes not coming loose, etc.) 数控轴尚未启用，无论是通 过内部数控系统故障引起，或通过一些外部故障引起（过热伺服，刹车不会 出现松动，等等） T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 64 55146192.doc OPERATOR?S GUIDE - Simodrive not running. Simo伺服驱动器没有运行 EFFECT - Total machine stop. 整个机床停止 SOLUTION - Check the power supply of the CPU Simodrive.检测伺服Simo驱动器CPU 的电源 Check the CNC operation. 检测CNC数控系统的运行 CAUSE - The angular positioner is not enabled, either through an internal fault or through some external fault. 角度定位器没有启用，可能是内 部故障引起，或一些外部的故障引起 - Simodrive not running. Simo伺服驱动器没有运行 EFFECT - Fail message 信息错误 SOLUTION - Check the angular positioner state.检测角度定位器的状况 CAUSE - The tunnel is not ready and there is some problem. 回火通道没被准备 好，并有一些故障 - EFFECT - Fail message信息错误 SOLUTION - Check the tunnel state’s.检测回火通道的状况 T-11311 ? SUNTECH AUTOMOTIVE INC. ? TULIP HARDENING Pág. 65 55146192.doc