首页 立式复合破维护手册-中英文

立式复合破维护手册-中英文

举报
开通vip

立式复合破维护手册-中英文立式复合破维护手册-中英文 PFL-?系列立式复合破碎机 PFL-? SERIES COMPLEX VERTICAL IMPACT CRUSHER OPERATING INSTRUCTION 洛阳大华重型机械有限公司 LUOYANG DAHUA HEAVY TYPE MACHINARY CO.~LTD. Index 目录 1 Safety ...................................................................................

立式复合破维护手册-中英文
立式复合破维护手册-中英文 PFL-?系列立式复合破碎机 PFL-? SERIES COMPLEX VERTICAL IMPACT CRUSHER OPERATING INSTRUCTION 洛阳大华重型机械有限公司 LUOYANG DAHUA HEAVY TYPE MACHINARY CO.~LTD. Index 目录 1 Safety ........................................................................................................ 2 安全 2 Description of product type .................................................................... 4 产品型号说明 3 Application ................................................................................................ 4 用途 4 Traits .......................................................................................................... 5 特点 5 Main technical parameter ....................................................................... 6 主要技术参数 6 Structure and working principle ........................................................... 7 结构及工作原理 7 Installation, adjustment and test run..................................................... 9 安装、调整和试运转 8 Operation and maintenance ................................................................ 11 设备的使用和维护 9 Trouble shooting .................................................................................... 14 常见故障和处理方法 10 Outline, installation and host structure drawings .............................. 15 产品外形图、基础图及主机结构示意图 11 Trouble shooting .................................................................................... 16 锤头的调节方法 1 1 Safety 安全 Before operating this product, should read the operating instruction carefully. Keep the instruction to somewhere for readily available using. If the product is in question, must read the instruction once again carefully. 在使用本产品之前,务必仔细阅读本使用 说明书 房屋状态说明书下载罗氏说明书下载焊机说明书下载罗氏说明书下载GGD说明书下载 。务必将本使用说明 关于书的成语关于读书的排比句社区图书漂流公约怎么写关于读书的小报汉书pdf 存放 在易于取阅的地方,以便随时查阅用。若产品出现问题,务必再次仔细阅读 本使用说明书。 Safe operation will ensure the safety of each operator and colleague. 安全操作将保证每个操作员及其同事的安全。 Each operator must be aware of potential safety problems in the region of his work. 每个操作员必须意识到他工作区域内的安全隐患。 All the staffs working on the equipment must well learn its operation and maintenance method. Operators must understand all the security measures and read the statement carefully. 所有在设备上工作的人员必须掌握设备的使用和维护方法。操作员必须 理解所有的安全 措施 《全国民用建筑工程设计技术措施》规划•建筑•景观全国民用建筑工程设计技术措施》规划•建筑•景观软件质量保证措施下载工地伤害及预防措施下载关于贯彻落实的具体措施 ,必须认真阅读使用说明书。 Before all the security measures have been implemented, as well as all the safety systems in place could not activate crusher. (Eg: Place the belt cover on tight, tighten cylinder on the link, etc.) 在所有的安全防护措施得到实施以及所有的安全系统就位前不能开动 破碎机。(如:皮带罩就位上紧,筒体连接处上紧等) Make all the necessary checks before the equipment functioning. 设备运转前要做好所有必需的检查。 Note: Do not ignore any factors of insecurity, even a minor negligence can lead to serious consequences. 注意:不要忽略任何一个不安全因素,即使是一个微小的疏忽也能导致 严重的后果。 Before the mechanical maintenance of crusher or any machine on the same work line, we must cut off the power supply. In the maintenance process, we must take measures to prevent the start of the crusher and the machine on the same line, especially the sudden start of the adjacent equipments before and after. 从事破碎机及任何同一工艺线上的机械维护工作之前,都必须切断电 源。在维护过程中,必须采取措施防止破碎机及同一工艺线上的机械启 动,特别是与此机械前后相邻设备的突然启动。 The distribution must be installed on a locked circuit breaker, when each operator in the maintenance works, he should have a padlock and the only key of their own. During maintenance work must install a sign “NO STARTING”. 2 配电房必须安装一个可加锁的断路开关,当每一个操作员从事维护工作 期间,他应该有一把自己的挂锁和唯一的钥匙。维护工作期间必须安置 一个阻止开动机器的标志。 NOTE: A well maintained machine is not vulnerable to failure. A machine malfunction may result in bodily injury directly or in the course of maintenance work 注意:一台维护良好的机器不容易出故障。 一个机器故障可能直接或在维护工作过程中导致人身伤害。 The work of operators could not go beyond that of competence absolutely. (eg: a mechanic can not engage in the work of electrician, a mechanic electrician can not engage in the work. 操作员的工作绝对不能超越他们的工作权限。(如:一个机修工不能从 事电工的工作,一个电工也不能从事机修工的工作) 2 Description of product type 产品型号说明 P F L ???? ? The 3rd generation 第三代 Diameter of crusher body(mm) 破碎机筒体直径(mm) Vertical 立式 Complex 复合 Crushe 破碎机 3 Application 用途 PFL-? series complex vertical impact crusher is a new product by combining the domestic fine crushing technique and optimizing the main structure and parameter of PFL and PFL-A complex vertical impact crusher. 3 PFL—? 系列型立式复合破碎机是结合国内外细碎技术,对PFL及PFL—A 型立式复合破的主要结构及其参数进行优化 设计 领导形象设计圆作业设计ao工艺污水处理厂设计附属工程施工组织设计清扫机器人结构设计 研制而成的新产品。 The machine is preference to other fine crushing equipments in crushing medium hard material. It can be used in crushing rock and ore with max compressive strength 210MPa, such as:limestone, dolomite, clinker, iron ore, molybdenum ore, aluminum ore, cobble, phosphate ore, copper ore, magnesite clinker, ophiolite, calces, gypsum, lump coal, zeolite and sandstone etc. The machine can be widely used in the fields of mining, metallurgy, building materials, refractory material, cement, coal, glass, chemical industry and electricity and etc. 本机作为中硬物料的优选细碎设备,用于破碎抗压强度?210MPa的岩石、矿 石。如:石灰石、白云石、水泥熟料、铁矿石、钼矿石、铝矿石、鹅卵石、 磷矿石、铜矿石、烧结镁砂、蛇纹石、生石灰、石膏、块煤、沸石、砂岩等 物料。可广泛用于矿业、冶金、建材、耐材、水泥、煤炭、玻璃、化工、电 力等行业。 4 Traits 特点 a) High crushing ratios. The max feed size is 80,220mm. The max discharge size is 3mm and accounts for about 90%。 破碎比大。最大进料粒度80,220mm,出料粒度?3mm占90%左右。 b) High capacity. The high through output and high speed cause the high capacity and save energy. 产量高。其破碎过程为通过式破碎,由于物料的通过量大,通过速度快, 因而产量就高。相对而言,能耗就少。 c) High efficiency and energy saving. It can increase 40% capacity of the mill and decrease 30% power by the machine running with mill. 高效、节能。本机与磨机配套使用,可使磨机产量提高40%左右,系统电 耗下降30%左右。 d) Wearing parts apply high hardness, high wear-resistant alloy material, less wear and long life. Clearance of hammerhead and impact plate can achieve fine-tuning to ensure the uniform output size, greatly enhance the utilization of hammerhead; life expectancy has increased five times. 易损件采用高硬度、高韧性多元合金耐磨材质,磨损少,寿命长。锤头与 反击板间距可实现微调,确保产品粒度均匀,锤头的利用率大大提高,寿命 增加5倍左右。 4 e) The rotor assembly of the machine through the optimal design of a multi-stage continuous crushing chamber, the energy and space is fully utilized to improve the performance of machines. 本机通过对转子部的优化设计,形成多级连续破碎腔,使能量和空间得到 充分利用,从而提高机器的性能。 f) Unique feed tray structure is made of feed tendons and feed scale board. The feed tendons can be used as feed scale board after worn, greatly improving the material utilization, and reduces the cost of use. 独特的甩料盘结构,由甩料筋和甩料衬板圆周交叉分布组成,甩料筋磨损 后可做甩料衬板用,大大提高了材料利用率,降低了使用成本。 g) Steady running, low noise, slight vibration, well sealing, small structure, convenient operation, installation and maintenance. 运转平稳,噪音低,振动小,密封性好。操作方便,占地面积小,安装和维修 方便。 The machine features rational structure, high crushing efficiency, and adjustable discharge granularity, long wearing life, easy operation etc. It’s domestic leading fine crusher. 本机具有结构新颖合理,破碎效率高,物料粒度可控制,磨损件寿命长, 操作简便等特点,是目前国内领先水平高效细碎设备。 5 Main technique parameter 主要技术参数 Machine Feed Body Discharge sizeMotor Main shaft speedDimension weightCapacity size diameterSpecification 出料 主轴 power 外形尺寸 机器 产量 进料尺筒体 型 号 粒度 电机功率 转速 (t/h) (m) 重量 寸 内径 (mm) (kW) (r/min) (mm) (mm) (t) ?100 75045 PFL- 750? ,820 ,70-?390% 880,1350 2.37×1.1×1.33.6 55 ?120 100 PFL-1000? ,1530 ,70-?390% 650,980 2.68×1.5×1.45.8 ?150 125090 PFL-1250? ,3045 ,70-?390% 510,770 3.24×1.69×1.667.6 ?180 1500132 PFL-1500? ,5070 ,70-?390% 430,640 3.4×2.2×2.213.3 160 ?200 1750 PFL-1750? ,70100 ,70-?390% 420,540 3.8×2.36×2.117.5 ?220 2000200 PFL-2000? ,90120 ,70-?390% 360,500 4.27×2.61×2.1823 Remarks: the above capacity is base on the following conditions. 注:表中生产能力的确定以下列条件为依据: a) Ore with compressive strength ?160MPa. 破碎矿石的抗压强度?160MPa b) Water content of material less than 5 %. 水分不大于5 % 5 c) The loose density of ore 1.6 t/m3. 3 矿石松散密度为1.6 t/m d) Adequate and continuous feeding. 给料要连续均匀 6. Structure and working principle 结构及工作原理 The design features the principle of input power increasing gradually and grade crushing. (The rotor assembly of big crusher consists of upper, medium and under rotors. The rotor assemblies of middle or small crushers consist of upper and under rotors. The structure and working principle of middle and small crushers have the same instruction with big one.) 本机是根据对物料进行输入能量逐级递增和分级破碎的原理设计的。 (本系列大型号破碎机的转子部由上、中、下三级转子组成,中、小型号破碎 机的转子部由上、下两级转子组成。其结构与工作原理按大型号破碎机介绍。) a) Structure 结构 The machine consists of Motor Drive, discharge hopper, blocks, chassis, rotor assembly, cylinder, cover etc. the motor is set beside the crusher in vertical inversion and driven by the V belt to drive the spindle. Three rotors are in the middle of cylinder and are set on the spindle. Around each rotor is set with hammerheads, the clearances of which are adjustable. Feed tray is set on the upper rotor. There are two hoppers on the top-cover; chassis is set on the seat, a hopper is set on the bottom seat. Two-aligning roller bearings and a thrust bearing are installed on the cover and central chassis separately. Cylinder is made of two semicircle cylinders. The cylinder connects top-cover on top and connects chassis at bottom. Cylinder can be opened for the replacement of bearing parts and maintenance; On the cylinder wall, installed with three-tier impact plates, which surrounding the upper, middle and bottom rotors respectively and maintaining a certain space with the hammerheads. 本机由电机传动部、出料斗、机座部、底盘部、转子部、筒体部、机盖部等部 件组成。电机呈垂直倒置安装在机座的一端,通过窄V带驱动主轴旋转,主轴 上装有三个转子,转子位于筒体的中央,每个转子的圆周装有可调整间隙的锤 头,上转子的顶面装有甩料盘(由甩料筋和甩料衬板交叉均布组成)。机盖上 有两个进料斗;底盘固定在机座上,机座下方设有一出料斗。支撑主轴的两个 调心滚子轴承和一个推力轴承分别装于机盖和底盘的中央。筒体部由两个对开 的半圆筒体构成,筒体上端联接机盖,下端联接底盘,筒体可以打开,以便更 换易损件和检修;筒体内壁安装有上、中、下三层反击板,分别包围上、中、 下转子,并与转子锤头保持一定间隙。 6 b) Working principle 工作原理 Driven by motor, the rotor fixed on the spindle runs at high speed in a determinate direction while working. Material blocks are thrown to throwing plate from hopper, impacted by the circumrotated throwing plate tendon, stroked by the impact plate at the action of centrifugal effect. 工作时,固定在主轴上的转子在电机驱动下按一定方向高速旋转运行,块状物 料由进料斗落到甩料盘上,经高速旋转的甩料盘筋的冲击后,在离心力的作用 下,被迅速抛向反击板而产生撞击。 At the action of bevel and gravitation of the impact plate on it, the material is rebound to the crushing chamber of cone rotor in way of inclined plane. The material is impacted by the upper hammer and got energy to impact plate, repeats the above crushing process. The material is crushed again by striking each other in the crushing chamber and declines in the taper space. 物料经反击板上的斜面及重力作用下,沿斜下方被反弹到锥形转子破碎腔,物 料受到高速旋转的上锤头冲击,使物料获得足够的动能后被抛向反击板,并重 复上述破碎过程,物料群在破碎腔内互相撞击得到再一次破碎,并在锥形空间 做螺旋线下落。 Entering into the cylinder rotor chamber, the crushed material will get further fine crushing, compaction and rubbing. The process will be repeated. After being impacted, compacted and rumbled by upper, media, down hammer and impact plate frequently, the material gets crushed from big block to small one. For the impaction from the hammer and impact plate in the crushing chamber, the collision among the material, the material will crush along its natural lay. Material which is smaller than the discharge clearance of the upper rotor will enters to the crushing chamber of media rotor for fine crushing. Then the material enters into the crushing chamber of down rotor. Repeat the above crushing process of striking, impacting, extrusion and rumbling. The difference is the higher speed than the No. 2 stage, bigger impact strength, smaller clearance of the down rotor. Thus the material can be crushed even fine and meets the requirement. Then the material discharges from the machine. 物料进入圆柱形转子腔内,对已破碎的颗粒进一步细破碎、挤压、研磨,再次 重复上述破碎过程。如此高频次的被上、中、下锤头和反击板的打击、反击、 挤压、研磨,使物料由大到小逐渐被破碎。由于物料在破碎腔内受到锤头和反 击板的冲击,以及物料之间的相互碰撞,使物料沿其自然节理面、层理面发生 破碎。当破碎后的物料小于上上转子的排料间隙时,物料进入中转子破碎腔, 进行细碎。然后,物料进入下转子破碎腔,再次发生上述打击、反击、挤压、 研磨的破碎过程,所不同的是下转子的锤头圆周速度比第二级更高,物料所受 的的冲击力更大,间隙更小,因此可使物料细碎得更小,最终被破碎成所要求 的颗粒,排出机体。 7 7. Installation, adjustment and test run 安装、调整和试运转 7.1 Installation and adjustment 设备的安装和调整 7.1.1 In the plant, crusher should be installed in the concrete basis, not under the ground level, to facilitate the operation and maintenance of equipment. Leave sufficient width and height for the tunnel in the middle of basis, in order to ensure smoothly shipped out of materials. In order to facilitate the crusher installation and maintenance should install active lifting equipment, its lifting capacity by weight of the largest crusher. Leave lifting space above the crusher. Leave appropriate space in the side for the installation of feed conveyors. 在厂房内,将破碎机安装在混凝土基础上,最好不要安装在地平面以下,以 便于设备的操作和维修,基础中间的坑道有足够的宽度和高度,以保证物料 畅通地运出。为了方便破碎机的安装和维修,应在厂房内装有可活动的起重 设备,其起吊能力按破碎机最大重量选择。在破碎机上方应留有起吊空间, 在破碎机一侧留适当空间,以便安装进料输送带。 7.1.2 Clean the external equipment before installation 安装前应清除设备外部的一切污物。 7.1.3 Before installation, check if the hole size and position of foundation bolts accord with the machine. If not, should take prompt action to amend. 设备安装前检查地脚螺栓孔尺寸及相对位置,确定是否与设备相符,发现不 相符时,应及时采取措施加以修正 7.1.4 Suspend the machine on the foundation (refer to outline and installation drawing), which should accord to the requirement of process 将设备吊装在基础上(详见设备外形图及基础图),使其符合工艺布置的要 求。 7.1.5 Fully check that if foundation bolts and all the fasteners are fasten, if the electric appliance creeps, if pressure is normal. 全面检查地脚螺栓和设备所有紧固件是否紧固,电器部分是否漏电,电压是 否正常。 7.1.6 Make the second grout after all the equipments well adjusted. 设备所有部位调整好后进行二次灌浆。 7.1.7 Check if the road linking the lubricants on the upper bearing and the bottom bearing of spindle reliable, add molybdenum disulfide lithium grease or Mobil motor premium grease with dry pumps before the test run. 检查主轴的上轴承部和下轴承部两处的润滑油路是否联接可靠,试运转前必 须用干油泵加注一次二硫化钼锂基润滑脂或美孚车用润滑脂特级。 7.1.8 While installation, adjust the V belt and make proper tension. It’s required to move the rotor easily. 安装三角带时,调整三角胶带使张紧适度,要求能轻松地盘动转子部件。 8 7.1.9 Open the cylinder with manual hoist. Move the rotor and check if any collision between the hammerhead and cylinder and then close cylinder. 用手动葫芦,打开主机筒体后,用手盘动转子部件,检查锤头是否与筒体上 的反击板有相撞现象,转动应灵活,然后关闭筒体。 7.2 Non-load test run 空载试运转 7.2.1 Perform the non-load operation for 2 hours. Start the motor, it should run clockwise by viewing from top. If it runs anticlockwise, adjust wires of motor immediately. 空载试车时间2个小时。先点动电动机,其旋转方向(从上往下)必须是顺 时针方向,若方向相反,立即调整电动机接线。 7.2.2 Make sure the rotor drive evenly, no small vibration of the machine, no unusual noise, no great vibration of the body. Or, stop the machine and inspect. 转子传动应平稳,整机振动小,无异常噪声,筒体不应有剧烈振动,否则应 停车检查。 7.2.3 Check that bearing temperature should not exceed 45 ?. 检测轴承温升,不应超过45?。 7.2.4 Fasteners should be solid connected, no loose; especially the rotor, impact plats, scale board of top-cover and foundation bolts should be reliable connectivity. If there are other anomalies, should remove. 所用紧固件应连接牢固,无松动现象,特别要检查转子部分,反击板、机盖 衬板及地脚螺栓应连接牢靠,是否有其它异常现象,如发现异常及时排除。 7.3 Load test run 负载试运转 7.3.1 Re-plus molybdenum disulfide or Mobil motor premium grease before test. 试车前应重新加一次二硫化钼或美孚车用润滑脂特级。 7.3.2 Start order for crusher and belt conveyor: belt conveyor (discharge) ?crusher ?belt conveyor (feed) 破碎机与输送机的启动顺序为:排料输送机 ?破碎机 ?进料输送机 Stop order for crusher and belt conveyor: belt conveyor (feed) ?crusher ?belt conveyor (discharge) 破碎机与输送机的关闭顺序为:进料输送机 ?破碎机 ?排料输送机 Start the crusher with non-load and feed until the machine running usual. 破碎机必须空载启动,至运转正常后方可给料。 9 7.3.3 Keep running with load continually for 8 hours. 连续负载试运转时间8小时 7.3.4 The stable temperature of bearing should not more than 90 ? (environmental temperature is below 45 ?). If it exceeds 90 ?, stop the machine immediately, determine the cause and eliminate. 轴承的稳定温度不大于90?(环境温度45?以下),若超过此温度时,应 立即停车,查明原因并加以排除。 7.3.5 The largest feed size should be consistent with design requirements, prohibit the materials larger than provision breaking into the cavity. 最大进料粒度应符合设计规定,严禁大于规定的物料进入破碎腔。 7.3.6 Feed should be uniform and continuous. The max feed quantity is the same with design, overload is forbidden. 进料应均匀连续,进料量达到破碎机设计负荷为止,不得超载。 7.3.7 All the fasteners should be firmly connected and no loose. 所有紧固件应连接牢固,无松动现象。 7.3.8 Make sure no evident or periodical strike while the rotor running. 转子转动不得有明显或周期性的冲击声。 7.3.9 Crusher capacity and product size should be consistent with the design requirements. 破碎机的生产能力和产品粒度应符合设计要求。 8 Operation and maintenance 设备的使用和维护 8.1 Operation 设备的使用 8.1.1 Choose proper electrical cabinet according to motor type. The motor is started by electrical cabinet. 本机应根据电机型号,选择适当的电控柜,由电控柜起动。 8.1.2 Start the machine non-load. Feed material until the machine run evenly and make sure the evenly feeding and not overload. 空载启动,待运转平稳后方可加料,加料要连续均匀,控制喂料量,不得超 载。 8.1.3 Stop feeding and empty the material in cavity and then stop the machine. 停机前应先停止加料,待破碎腔内物料排空后再停机。 8.2 Feeding 喂料 10 8.2.1 The materials for feeding should be consistent with the machine design, feed size can not exceed the scope of the provision, and water content may not exceed 5%, so as not to affect the capacity of crusher or paste machine. 入机物料应符合本机设计规定,粒度不能超过规定的范围,含水量不得大于 5%,以免影响破碎机的生产能力或产生糊机现象。 8.2.2 All-metal materials are prohibited to put in, thus can prevent hammerhead, impact plate and bearing etc. from damage. 严禁金属物料入机,以防锤头、反击板、轴承等部件的损坏。 8.3 Discharging 排料 8.3.1 Discharge hopper should be unimpeded so as to avoid overload from discharging sluggish. 排料口应确保畅通,以免出料不畅而引起设备过载。 8.3.2 Regularly check-out discharging, wearing of hammerhead and impact plate and the V-belt tension. If there is problem, should adjust and replace in time. 应定期检查出料情况,检查锤头、反击板磨损程度和三角带的张紧程度,发 现异常问题应及时调整和更换。 8.4 Maintenance of equipment 设备的维护 8.4.1 Equipment should be added grease with dry pump in time. Add once MoS2 Lithium Grease per shift. Replace grease once every 2000 working hours, clean bearing and bearing cavity. When assemble the bearing seat to the end, should pay attention to the position of oil mouth (up in, bottom out). While the equipment operating, the block of out oil tube should be taken out to allow outflow of hot grease. 设备在使用时应按时用干油泵加注润滑脂,每班加注1次二硫化钼锂基润滑 脂。工作2000小时更换润滑脂一次,应将轴承及轴承腔清洗干净,轴承座 装配到底盘时,要注意进出油口位置(上进下出);设备运转时,必须将出 油管的螺堵拧掉,以使热的润滑脂流出。 8.4.2 Keep the attention of bearing temperature, if it is unusual, remove it in time. 随时注意轴承的温升情况,发现异常及时排除。 8.4.3 If there is any abnormal noise while the equipment operating, should stop and check. 设备运转时如有异常声音应及时停车检查。 11 8.4.4 Regularly check fasteners and tighten loose bolts in time. 定期检查各紧固件,及时拧紧松动的螺栓。 8.4.5 Seal should be regularly replaced to ensure that the sealing effect. 密封圈密封压条应定期更换,以保证密封效果。 8.4.6 Operators should complete the record while shift: the wear of wearable parts, such as hammerhead, impact plate, feed tray, bearing temperature, output size and equipment operating conditions etc. 交接班时应填写当班 记录 混凝土 养护记录下载土方回填监理旁站记录免费下载集备记录下载集备记录下载集备记录下载 。如:锤头、反击板、甩料筋、甩料衬板等易损件 的磨损程度及轴承温度、产品粒度、设备运转情况等。 9 Trouble shooting 常见故障和处理方法 No. Trouble故 障 Cause (原 因 ) Correction (处理方法 ) 序号 1. Rotor imbalance. (转子不平衡) 1. Make the static equilibrium of rotor.(做转子Bigger 的静平衡) crusher 2. Join bolts of cover, body, batholiths etc. are loose. (机盖、筒体、底盘等1 vibration. 2. Screw down the join bolts of cover, body, (破碎机振动联接螺栓松动) batholiths etc.(拧紧机盖筒体底盘等的联接螺栓 较大) 3. Bearing is damaged.(轴承损害) 3. Replace bearing with a new one.更换轴承) 1. Iron or uncrushed material enters 1. Stop the machine and take out the iron or the crusher.(机内进入铁块或不可破碎unbreakable material.(停车取出铁块或不可破碎There is 物) 物) deviant 2. Tighten the liner bolts.(拧紧衬板螺栓) striking and 2. Scale board is not close to body. (衬板未贴紧筒体) 3. Replace hammerhead or liner.(更换锤头或衬larger 3. Hammerhead or liner fracture.(锤板) 2 vibration in 头或衬板断裂) crusher .4. Grind off excrescent part between (破碎机内有4. Small clearance causes the hammerhead and scale board, making suitable 不正常的撞击clearance.(用砂轮磨去多于部分,使间隙合适) collision between hammerhead and 声,振动较大) scaleboard.(间隙过小、锤头与衬板碰 撞) Bearing 1. Poor lubrication, bad wear from 1. Clean oil route, bearing, fill or replace the oil. lacking oil, grease failure.(润滑不良,Choose proper grease.(清洗油路,轴承并加油temperature is 3 too high.(轴承缺油磨损严重,润滑脂板结失效) 或换油;选择合适的润滑脂) 温度过高) 2. Bearing damage.(轴承损坏) 2. Replace bearing with a new one.(更换轴承) 12 No. Trouble故 障 Cause (原 因 ) Correction (处理方法 ) 序号 1. Control the max water content of material to 1. Materials are more moisture.(物料Spindle speed 5%.(控制物料含水量,使其不超过5%) 含水量较大) slowed down, 2. Adjust V belt to proper tension.(调整三角带, 使松紧适度) 2. V belt looses.(三角带过松) the motor 3. Control feeding and feed evenly.(控制喂料 3. Uneven feeding(喂料量不均) current 量,均匀喂料) 4 4. Clean jam.(排除堵料现象) 4.Jam(堵料) increases, low output(主轴转 速减慢、电机 电流增加、产 量低) 1. There is larger clearance between hammerhead and impact plate.(锤头Bigger 1. Timely regulate the clearance between hammerhead and impact.(及时调节锤头和反击和反击板间隙过大) discharge 板间隙) 5 2. Replace hammerhead and impact plate with size.(出料粒2. The hammerhead and impact plate a new one. .(更换锤头、反击板) 度大) are seriously worn(锤头、反击板严重 磨损) The 1. Clean bearing accession or replace 1. Greasing failure to bearing.(轴承润lubricant(清洗轴承添加或更换润滑油.) temperature 滑不良) 2. Replace the bearing with a new one.(更换轴of motor 2. Bearing damage.(轴承损坏) 6 3. Belt tension is too sufficient(三角承) bearing 带拉的太紧) rises(电机轴3. Set the belt to a proper tension level.(调整三 承温度升高) 角带,使松紧适度) 10. Outline and foundation drawings are shown in 产品外形图、基础图 Figure 1: Outline drawing of PFL-? series complex vertical impact crusher 附图1:PFL-? 型立式复合破碎机 外形图 Figure 2: Foundation drawing of PFL-? series complex vertical impact crusher 附图2:PFL-? 型立式复合破碎机 基础图 Figure 3: Host structure drawing of PFL-? complex vertical impact crusher 附图3:PFL-? 型主机结构示意图 13 11 Hammerhead regulation ? 锤头调节方法(一) 14 15 Hammerhead regulation ? 锤头调节方法(二) 16 17
本文档为【立式复合破维护手册-中英文】,请使用软件OFFICE或WPS软件打开。作品中的文字与图均可以修改和编辑, 图片更改请在作品中右键图片并更换,文字修改请直接点击文字进行修改,也可以新增和删除文档中的内容。
该文档来自用户分享,如有侵权行为请发邮件ishare@vip.sina.com联系网站客服,我们会及时删除。
[版权声明] 本站所有资料为用户分享产生,若发现您的权利被侵害,请联系客服邮件isharekefu@iask.cn,我们尽快处理。
本作品所展示的图片、画像、字体、音乐的版权可能需版权方额外授权,请谨慎使用。
网站提供的党政主题相关内容(国旗、国徽、党徽..)目的在于配合国家政策宣传,仅限个人学习分享使用,禁止用于任何广告和商用目的。
下载需要: 免费 已有0 人下载
最新资料
资料动态
专题动态
is_769254
暂无简介~
格式:doc
大小:78KB
软件:Word
页数:0
分类:
上传时间:2018-02-03
浏览量:18