psv_400_3D

Advancing Measurements by Light www.polytec.com PSV-400-3D Scanning Vibrometer PSV-400 Polytec Scanning Vibrometer PSV-400-3D Scanning Vibrometer MSV-400 Microscope Scanning Vibrometer PMA-400 Planar Motion Analyzer MMA-400 Micro Motion Analyzer The new Polytec PSV-400-3D Scanning Vibrometer is the perfect measurement instrument for gathering 3-dimensional vibration data from both simple and com- plex structures. The flexibility of the system, the intuitive and highly productive user interface and the short measurement cycle (from planning to presentation of results) contribute significantly to a reduction in product development time and expense. Key Features Rapid setup and fast, non-contact 3-dimensional measurement technique Complete acquisition of the optically accessible 3-dimensional vibration vectors Scan mesh predefined (after importing geometry data) or interactively created Simultaneous measurement using 3 independently oriented sensor heads High spatial resolution Simple sensor-to-object alignment Intuitive 3-D animation of the measurement results Clearly displayed separation of Out-of-Plane and In-Plane vector components Advantages of Laser Scanning Vibrometers With outstanding bandwidth, high sensitivity, zero mass loading and a sub millimeter-sized probe, Polytec's laser vibrometers have significant technical and tactical advantages over mechanical accelerometers and acoustic microphones. By integrating a single-point laser vibrometer with a dual-axis scanning mirror, Polytec exploits the advantages of using light as the probe. This device, known as a Scanning Vibrometer, samples a specimen’s vibration pattern with a reconfigurable sensor mesh composed of many spots of light. Polytec's recently developed PSV-400-3D extends the power of scanning vibrometry by measuring the vibration vector's tri-axial components at each sampling point on a structure’s surface. POLYTEC SCANNING V IBROMETERS N O N C O N TA C T 3 - D V I B R AT I O N M A P P I N G Principle of Operation A single laser vibrometer measures the pro- jection of the sampling point’s velocity vector along the vibrometer’s optic axis. By using three independent vibrometers co-aligned to the same sampling point but at different interrogation angles, the complete 3-D velocity vector at that point can be determined. Polytec has extended this principle in the design of a new scanning 3-D laser vibrometer, the PSV-400-3D. By using three PSV Scanning Vibrometers, vibration velocity measurements are made simultaneously from three different directions at each respective sampling point. The three sensors are controlled centrally by Polytec’s PSV measurement and control software. Performing a typical measurement involves these simple steps: Position the sensor heads in front of the object to be measured Align (train) to the target Define the sample points on the object Set the data acquisition parameters Start the scan Evaluate and/or export the data Performing a Measurement The following section demonstrates the pro- cedure using a brake disk as the test structure. Aligning to the target The PSV-400-3D needs to know the position and orientation of the three sensor heads relative to the target. This is done by the operator targeting the three PSV-400-3D probe beams on to between four to seven known points on the target object, and then entering the corresponding coordinate values. Once entered, the PSV-400-3D calculates the position and orientation of each sensor head. Defining the sample points The PSV-400-3D allows individual sample points to be defined directly from the live video image. Alternatively, the operator can import an exter- nally created geometry model that has been saved in Universal File Format. Once defined, the scan grid can be superimposed on the test sample as shown in Fig. 1. Scanning the sample Prior to the measurement, the object being characterized must be stimulated to establish sufficient vibration in the specimen. In the present example, a hammer was used to strike periodically at the brake disk. Following each strike, the vibrations of one sample point at a time are measured by the sensor heads. In combination with the reference signal re- flecting the excitation force, the full frequency response is revealed. 2 Figure 1: Scan points on the test object. All points are accessible from a single sensor position. Long before the first prototypes are built, mechanical and structural engineers rely on mathematical models to predict the vib- ration characteristics of products in design. Accurate models help produce designs that increase product safety, reduce engineering and manufacturing costs, expedite time- to-market, extend product reliability and simplify construction. Engineers can use Polytec’s PSV-400-3D scanning vibrometer to quickly and easily measure the real vibration characteristics of prototypes and preproduction products. These measurements help refine and adjust the model narrowing the difference between predicted and the experimentally measured outputs and building confidence in the model for future predictions. F I E L D O F A P P L I C A T I O N Figure 4: Frames at different phase angles of the data animation sequence show the 3-D representation of vibration data measured on the brake disk at 2063 Hz. Phase Full 3-D vibration In-plane vector components Angle 0° 90° 180° 3 Figure 2: 2-D color representation of deflection in the Z-axis direction at 2063 Hz. Figure 3: Isoline representation of deflection in the Z-axis direction at 2063 Hz. Evaluating and exporting data After the measurements have been made, the data can be evaluated in the PSV presentation mode. Operating deflection shapes (ODS) of the vibrating object can be presented as an animation with several viewing options. Each component of the vibration vectors can be simply represented as a two-dimensional color map (Fig. 2) or a set of isolines (Fig. 3). A particularly powerful feature is the 3-D re- presentation where the vibration data along the X, Y, and Z axes are presented either simultaneously or seperately (Fig. 4). Additional presentation and analysis options are made available by exporting the structure geometry and the measurement data in the Universal File Format (UFF) for further processing by popular third-party software packages like ME Scope, LMS and IDEAS. 4 Frequency range 0 kHz … 80 kHz Velocity range 0 m/s … 10 m/s Laser wavelength 633 nm (red) Working distance > 0.4 m Laser protection class Class II He-Ne laser, 1 mW per sensor, eye-safe Sample size 1 mm2 to several m2 Scan grid Multiple grid densities and coordinate systems (polar, cartesian and hexagonal) each with up to 512 x 512 points combined in one scan System Specifications PSV-400-3D Technical Data Polytec's PSV-400-3D offers engineers many new and exciting options for vibration measurement and modal analysis. It is a vital diagnostic tool for structural and mechanical engineers using FEM to develop new products. Based on the outstanding PSV-400 1-D Scanning Vibrometer, the new instrument acquires and displays 3-D modal data while retaining the proven reliability of its prede- cessor. Designed for convenience and ease of use, the PSV-400-3D has the ability to scan predefined measurement grids and to simultaneously record vibration vector components at each sample point. The geometry model import feature and the UFF measurement data export feature combine to simplify and enhance the relationship between product design, finite element modeling and actual structural measurements. S U M M A R Y 5 3-D Alignment The laser beams are matched to 4 to 7 known points of the object geometry Using the above information, the system calculates the sensor head positions relative to the coordinate system of the test object Scan grid definition Two methods available: Manual, interactive definition in the live video image by the Advanced Point Selection (APS) Professional utility Data import from CAD and FEM systems via Universal File Format (UFF) Controller operation Parallel operation of all three Vibrometer Controllers with identical parameters Sensor control Simultaneous control of all three sensor scanning units Data acquisition Simultaneous data acquisition from 4 channels (3 vibrometer signals, 1 reference signal) Digital filtering and averaging Triggers: external, analog, pre- and post trigger Data quality Speckle Tracking and continuous assessment of the S/N ratio in order to improve data quality by Signal Enhancement (number of samples used for averaging depends on signal quality) Target data Vibration components in Cartesian coordinates in the coordinate system of the test object Raw vibration signal from each respective vibrometer Velocity (measured), displacement (calculated) and acceleration (calculated) can be displayed Digital filtering and averaging Data saved as frequency spectra (standard) or time signal (optional) Calculation of the transfer functions between reference signal and primary signal Data representation Perspective view of the test sample’s 3-D geometry: zero position of the object represented by a wire frame; sample motion represented by a colored 3-D surface model of all three vibration vectors simultaneously Animated representation of the vibration data as deflection from zero position and color code; provides a three- dimensional impression of the vibration 2-D or 3-D representation of each vibration component (X, Y, Z) Display of spectra or time signals for single measurement points Data export Data import Windows Automation Interface: Polytec File Access (enables data access utilizing Visual Basic® or C++) Export of geometry data, spectra, time signals and deflection shapes as ASCII files (Microsoft Excel compatible), UFF (both standard) or ME’Scope format (optional) Export of animated 2D- and 3D-models and profiles as an AVI file Import of geometry data from UFF or ME’Scope files PSV-400-3D Software Features Te ch ni ca l s p ec ifi ca tio ns a re s ub je ct t o ch an ge w ith ou t no tic e. L M _D S_ PS V- 40 0- 3D _2 00 4_ 06 _1 00 0_ E Advancing Measurements by Light www.polytec.com PSV-I-400 Sensor Head Three independent sensor heads are used for 3-D mode High precision dual-axis scan unit (scanning ranges ± 20°); angular resolution < 0.002°, angular stability < 0.01°/hr High sensitivity OFV-505 vibrometer sensor Color video camera with Auto Focus and 72X Zoom (4X digital, 18X optical) Working distance > 0.4 m OFV-5000 Vibrometer Controller Three Controllers are used in the system (one for each measurement head) 6 velocity ranges: 1, 2, 10, 50, 100, 1000 (mm/s/V) 3-D Mode bandwidth: 0 kHz … 80 kHz; OFV-5000 output bandwidth: 1.5 MHz Four analog low pass filters: 5 kHz, 20 kHz, 100 kHz and 1.5 MHz (3dB point) RS-232 interface for remote control by the Data Management System Central video camera Monitors along the measurement axis (optional) PSV-E-400 Junction Box Interface between PSV-I-400 Sensor Heads, OFV-5000 Vibrometer Controllers and PSV-W-400-3D Data Management System Input for 4 analog signals, triggers and gate available on BNC connectors, ICP® compatible Output for signal generator available via BNC connectors PSV-W-400-3D Data Management System State-of-the-art rack-mountable industrial PC equipped with: DVD Recorder 17" LCD Display 100 MB Ethernet network connection Four-channel data acquisition card for vibration frequencies up to 80 kHz Internal signal generator providing various excitation signals according to current PSV software Communication with the Vibrometer Controllers via Junction Box using USB interface Operating system Windows® 2000 or Windows® XP Professional (German, English and Japanese versions available) Tripod On request Systems cabinet Integrates Vibrometer Controllers, Junction Box and Data Management System Includes castors and lockable covers for transport/storage Cable set Connects Sensor Heads, Vibrometer Controllers, Junction Box and Data Management System PSV-400-3D Hardware Windows® and Visual Basic® are registered trademarks of Microsoft Corporation. ICP® is a registered trademark of PCB, Inc. For more information, please contact your local Polytec application/sales engineer. Laser Radiation Do not stare into beam Class 2 Laser Product According to IEC/EN 60825-1 (2001) Complies with 21 CFR 1040.10 and 1040.11 except for deviations pursuant to Laser Notice no. 50, dated 26 July 2001 P ≤ 1 mW/cw; λ = 620-700 nm Polytec GmbH Polytec-Platz 1-7 76337 Waldbronn Germany Tel.+ 49 (0) 7243 604-0 Fax+ 49 (0) 7243 69944 info@polytec.de Polytec-PI, S.A. (France) 32 rue Délizy 93694 Pantin Tel. + 33 (0) 1 48 10 39 34 Fax + 33 (0) 1 48 10 09 66 info@polytec-pi.fr Lambda Photometrics Ltd. (Great Britain) Lambda House, Batford Mill Harpenden, Herts AL5 5BZ Tel. + 44 (0)1582 764334 Fax + 44 (0)1582 712084 info@lambdaphoto.co.uk Polytec KK (Japan) Hakusan High Tech Park 1-18-2 Hakusan, Midori-ku Yokohama-shi, 226-0006 Kanagawa-ken Tel. +81(0) 45 938-4960 Fax +81(0) 45 938-4961 info@polytec.co.jp Polytec, Inc. (USA) North American Headquarters 1342 Bell Avenue, Suite 3-A Tustin, CA 92780 Tel. +1 714 850 1835 Fax +1 714 850 1831 info@polytec.com Midwest Office 3915 Research Park Dr., #A12 Ann Arbor, MI 48108 Tel. +1 734 662 4900 Fax +1 734 662 4451 East Coast Office 16 Albert Street Auburn, MA 01501 Tel. +1 508 832 0501 Fax +1 508 832 4667