HeliCoil钢丝螺套详细资料

Insert Systems helicoil insert????? ???????????? 0755-88843616 www.szjya.com Emhart Teknologies, Shelton, CT 3U Tel. (877) EMHART-1 U Fax (800) 225-5614 Canada (514) 351-0330 U Mexico +52-55-5326-7100 !3������2EV��"�s�)3/������� www.emhart.com C E R T I F I E D ����s�)3/�43������������ Teknologies. supplier, we are a business partner. manufactured to only the highest quality standards. We are more than just a Heli-Coil wire inserts are manufactured with over 70 years of experience. We AS9100 Rev. B, ISO 9001: 2000 and ISO/TS 16949: 2002. A comprehensive reliability and integrity. highly regarded products in the industry. Since its inception in 1938, Heli-Coil has Heli-Coil® precision formed wire inserts are readily recognized and been identified as an industry leader offering products with superior performance, Our strict quality programs ensure that we meet the latest industry standards of Business Management System elevates our quality levels well above our competitors. are dedicated to exceeding our customers' expectations by providing innovative value-added design and engineering services, on-time deliveries and excellent customer service support. Heli-Coil is committed to developing superior products Heli-Coil® is a registered trademark of Emhart® Wire Inserts ® helicoil insert????? ???????????? 0755-88843616 www.szjya.com Emhart Teknologies, Shelton, CT 4 U Tel. (877) EMHART-1 U Fax (800) 225-5614 Canada (514) 351-0330 U Mexico +52-55-5326-7100 !3������2EV��"�s�)3/������� www.emhart.com C E R T I F I E D ����s�)3/�43������������ Table of Contents Tangless Tools........................................................................... 34 Tang Removal Tools ................................................................. 33 Power Inserting Tools, Inch & Metric................................... 30-32 Hand Inserting Tools ................................................................ 29 Types of Tools, Tool Service.................................................... 28 UÊ�˜ÃÌ>>̈œ˜Ê/œœˆ˜} Gages, Metric ........................................................................... 27 ........... 26 25STI Tap Dimensions, Metric........................... 24STI Tap Part Numbers, STI Tap Dimensions, Inch ....................................................... 23 STI Tap Part Numbers, Inch ................................................... 22 Tapping Data, Inch & Metric .................................................. 20-21 Drilling Data, Inch & Metric.................................................... 18-19 Drilling, Countersinking, Tapping, Gaging Engineering Data...................................................................... 17 Assembly Design...................................................................... 16 Thread Repair Kits and Master Sets..................................... 15 Tangless Insert Specifications............................................... 14 Tanged Insert Specifications, Inch & Metric ...................... 12-13 Design Data............................................................................... 11 Torque Data ............................................................................... 10 Insert Material .......................................................................... 9 Coatings & Plating.................................................................... 8 Industry Standards and Specifications ................................ 7-8 Stud Lock Inserts...................................................................... 7 Hi-Torque Inserts...................................................................... 7 Screw Locking Inserts............................................................. 7 Features & Benefits ................................................................. 6 Types of Inserts......................................................................... 5 General Description of Heli-Coil Inserts............................... 5 Page UÊ�˜ÃiÀÌÊ�˜vœÀ“>̈œ˜ÊEÊ-«iVˆwV>̈œ˜Ã ƒ Assembly Strength ƒ Corrosion Protection UÊ�˜ÃiÀÌÊ�˜ÃÌ>>̈œ˜ ƒ Metric................................................ ......................... Gages, Inch..................................................................... TanglessHeliCoil® ® inserts are licensed from Kato. The descriptions, specifications and other claims made with respect to the products featured in this catalog are made as of the date of printing. Emhart retains the right to discontinue production or make improvements or other changes to any of its products without notice. helicoil insert????? ???????????? 0755-88843616 www.szjya.com Administrator Inserted Text Emhart Teknologies, Shelton, CT 5• Tel. (877) EMHART-1 • Fax (800) 225-5614 Canada (514) 351-0330 • Mexico +52-55-5326-7100 AS 9100 Rev. B www.emhart.com C E R T I F I E D • ISO 9001: 2000• ISO/TS 16949: 2002 Heli-Coil® screw thread inserts page 9 for material availability. Heli-Coil inserts are precision formed coils of extremely hard, diamond shaped 304 stainless steel. When installed into an STI tapped hole, they provide permanent conventional 60° internal screw threads. This assembled insert accommodates any standard bolt or screw as per MIL-S-7742 and AS8879 (UNJ controlled root radius). See • UNC Tanged Size Range: #1 through • UNF 1-1/2 #2 through • Metric 1-1/2 Coarse M2 through • Metric M39 Fine M8 through Tangless – which provides self- available in both Tanged and SCREW-LOCK – Tanged and Tangless – which or Free Running STANDARD Types of Inserts Inserts are also available in UNEF, M39 UNS, 8UN, 12UN, 16UN, Spark Plug and Pipe Thread. There are two styles of Heli-Coil inserts. The Insert – available in both provides a smooth free-running thread; and locking torque on the male member by a series of “chords” on one or more of the insert coils. They are available in inch series, coarse and fine and metric series, coarse and fine. Inch series Screw-Lock inserts are dyed red for identification. Illustration of the Retention Principle helicoil insert????? ???????????? 0755-88843616 www.szjya.com Emhart Teknologies, Shelton, CT 6 U Tel. (877) EMHART-1 U Fax (800) 225-5614 Canada (514) 351-0330 U Mexico +52-55-5326-7100 !3������2EV��"�s�)3/������� www.emhart.com C E R T I F I E D ����s�)3/�43������������ Heli-Coil® ÊÃVÀiÜÊ̅Ài>`ʈ˜ÃiÀÌÃÊ � �/1, -ÊEÊ ��/-°°° Additionally, our Sales Engineers, /œÌ>Ê�iÈ}˜Ê-iÀۈVi well as the U.S. Military. Successful industry’s leading companies as torque, shear, vibration and fatigue the manufacturing process. Stringent Quality Assurance UÊ +Õ>ˆÌÞÊEÊ,iˆ>LˆˆÌÞ° ranging from –320°F to +800°F. can be used in temperatures UÊ 7ˆ`iÊ/i“«iÀ>ÌÕÀiÊ,>˜}i° of the mirror-smooth surface bolt tension are assured with UÊ /ÀÕiÊ >“«ˆ˜}Ê/œÀµÕi° allowing a wide choice of provide design flexibility by cost and Heli-Coil inserts Cost savings abound. Lower UÊ �ˆ˜ˆ“ˆâiÊ/œÌ>Ê œÃÌ° has been made for an insert, designs, where no provision be incorporated in existing smaller bosses, flanges and Heli-Coil inserts allow use of UÊ �ˆ˜ˆ“ˆâiÊ-«>ViÊEÊ7iˆ}…Ì° place – the outward spring-like because there is no staking, into the parent material Virtually no stress is introduced UÊ ˆ“ˆ˜>ÌiÊ-ÌÀiÃð lengths are available in each material damage. Five insert failure rather than parent Bolt tensile strength can be UÊ �iÈ}˜Ê�i݈LˆˆÌÞ° minimize galvanic action conditions, Heli-Coil inserts Under normal environmental UÊ œÀÀœÃˆœ˜Ê,iÈÃÌ>˜Vi° eliminate erosion of the and surface finish practically because the insert hardness assembly and disassembly Thread life is dramatically UÊ œÊ/…Ài>`Ê7i>À° of the insert provides a more Tapped threads are strengthened UÊ -ÌÀœ˜}iÀÊ�ÃÃi“Lˆið �iˆ‡ œˆÊˆ˜ÃiÀÌÃÊ«ÀœÛˆ`i a positive means for protecting and strengthening tapped threads in any material. The unique design features of the insert offer many benefits. because the inherent flexibility balanced distribution of dynamic and static loads throughout the length of thread engagement. This flexibility also compensates for variation in lead and angle error allowing each coil to carry its share of the load. increased even after repeated thread form due to friction. within the threaded assembly because of their superior corrosion resistance. balanced against parent material shear strength, assuring bolt thread size. locking, swaging or keying in action of the insert holds it in place. fasteners than any other insert. Heli-Coil inserts can generally without increasing boss size. insert cost, lower installation parent materials while maintaining maximum threaded assembly strength. Maximum clamping action and minimum wrench torque because finish of Heli-Coil inserts. Heli-Coil stainless steel inserts and Engineering Standards are rigidly enforced in all phases of This assures integrity of your product design. �ˆ}…Ê*Àœ`ÕV̈œ˜ Heli-Coil inserts are available mounted on plastic strips and wound onto reels (500 or 1000 inserts per reel). With power installation tooling, use of strip feed inserts will substantially increase installation rates by minimizing handling. 1˜ˆÛiÀÃ>Ê�VVi«Ì>˜Vi Heli-Coil Standard and Screw-lock Inserts are the original – and have an extensive background of tension, tests conducted by American applications in the fields of aviation, electronics, industrial, automotive and military equipment provide a wealth of experience and confidence in the performance and reliability of Heli-Coil inserts. In addition to the benefits listed above, Heli-Coil provides a wide range of support to solve fastening problems. This manual is one of them – the following pages are presented in a manner to make it easy to “design-in” Heli-Coil inserts to take advantage of the extraordinary benefits they provide. Applications Engineers and Design Engineers are available for consultation for specific designs. When the product gets to the manufacturing phase, our extensive experience in production tooling and installation techniques ensures that you can indeed make your product better with Heli-Coil inserts. helicoil insert????? ???????????? 0755-88843616 www.szjya.com Emhart Teknologies, Shelton, CT 7U Tel. (877) EMHART-1 U Fax (800) 225-5614 Canada (514) 351-0330 U Mexico +52-55-5326-7100 !3������2EV��"�s�)3/������� www.emhart.com C E R T I F I E D ����s�)3/�43������������ Heli-Coil® screw locking thread inserts locking mechanisms. plastic pellets/patches and other washers, chemical compounds, of lock wiring, lock nuts, lock money, through the elimination UÊ ->ۈ˜}Ãʈ˜Êë>Vi]ÊÜiˆ}…ÌÊ>˜`ÊÊ Ê loss of self-locking torque. disassembly without appreciable UÊ ,i«i>Ìi`Ê>ÃÃi“LÞÊ>˜`Ê under vibration or impact. prevents it from loosening inserts) that grips the bolt and (applies to Heli-Coil screw-lock UÊ �ÊÀiȏˆi˜ÌʏœVŽˆ˜}ʓiV…>˜ˆÃ“ÊÊÊ and MA1565. complying with NASM8846 Positive self-locking torque, Screw-Lock Inserts: s� LOCKING FEATURES & BENEFITS… 3082, 3083 AS1229, AS3080, 3081, UÊ �iiÌÃÊ UNC and UNF. Ê ÃÌi«ÊÃÌÕ`Ã]ʛ£äÊ̅ÀœÕ}…Ê£ÉÓ¸ÊÊ Ê UÊ �Û>ˆ>LiÊvœÀÊLœÌ…ÊÃÌÀ>ˆ}…ÌÊ>˜`ÊÊ Ê V>ÕÃi`ÊLÞʈ˜ÌiÀviÀi˜Vi‡wÌÊÃÌÕ`ð UÊ ˆ“ˆ˜>ÌiÃʈ˜Vœ˜ÃˆÃÌi˜VˆiÃÊÊ Ê threaded rod. UÊ �œÜÃÊvœÀÊ>˜ÞÊV>ÃÃÊwÌʜvÊÊ Ê space-saving stud applications. UÊ ˜>LiÃÊÕÃiʜvÊ̅Ài>`i`ÊÀœ`ÊvœÀÊÊ 3095, 3096, 3097. AS1394, AS3094, UÊ �iiÌÃÊ UNF only. UÊ �Û>ˆ>Liʈ˜Ê›£äÊ̅ÀœÕ}…ÊÎÉn¸ÊÊ Ê prevailing torque levels. UÊ �««ÀœÝˆ“>ÌiÊ{ä¯Êˆ˜VÀi>Ãiʈ˜ÊÊÊ UÊ �`i>ÊvœÀʅˆ}…iÀÊۈLÀ>̈œ˜ÊÊ Ê in highly lubricated applications. compensates for reduced friction higher prevailing torque UÊ -ˆ“ˆ>ÀÊ̜Ê-VÀi܇�œVŽÊiÝVi«ÌÊÊ Hi-Torque Inserts: applications. Stud-Lock Inserts: s� Highest prevailing torque insert available. Locks Adjusment Screws. This simple design allows permanent, positive adjustment of screws in any position, secure against vibration or impact. Inaccessible or Miniaturized Assemblies. Heli-Coil -VÀi܇�œVŽÊˆ˜ÃiÀÌÃÊ permit the installation of the lock from the front or top. No blind fumbling for assembly of lock washers or lock nuts behind or underneath. Lock Set Screws. Positively locks assembly against loosening at desired adjustment – protects threads against stripping under high torque – permits use of light housing materials. The locking action is achieved by one or more of the insert coils having a series of straight segments or “chords”. When the bolt enters the “grip”ÊVœˆ]Ê̅iÃiÊV…œÀ`>ÊÃi}“i˜ÌÃÊyiÝÊ œÕÌÜ>À`]ÊVÀi>̈˜}Ê«ÀiÃÃÕÀiʜ˜Ê̅iÊLœÌ°Ê/…iÊ«ÀiÃÃÕÀiʈÃÊiÝiÀÌi`Ê LiÌÜii˜Ê̅iÊy>˜ŽÃʜvÊ̅iÊLœÌÊ̅Ài>`Ê̜ÊiÃÌ>LˆÃ…Ê>˜ÊiÝÌi˜ÃˆÛiÊ positive and consistent self-locking torque over more cycles than any other prevailing torque mechanism. Heli-Coil offers three types of �œVŽˆ˜}Ê�˜ÃiÀÌÃÊvœÀʓՏ̈«iÊ applications… ÊÊÊÊ,՘˜ˆ˜}Ê>˜`Ê-VÀiÜÊ�œVŽˆ˜}ÊÊ Ê Thread, Helical Coil, Free Ê�˜ÃiÀÌÃ]Ê-VÀiÜÊÊ Ê Ê iÝÌÀ>V̈˜}Ê�iˆV>Ê œˆÊ�˜ÃiÀÌÃÊ Tools for inserting and UÊ �-x™£xn° Ê -VÀiÜÊ�œVŽˆ˜}Ê­�iÌÀˆVÊ-iÀˆiî Screw thread, Helical Coil, Ê�˜ÃiÀÌ]ÊÊ ÊUÊ ��ÎÎә]ÊÎÎÎä]ÊÎÎΣ° Ê ,՘˜ˆ˜}Ê­�iÌÀˆVÊ-iÀˆiî Screw Thread, Helical Coil, Free Ê�˜ÃiÀÌ]ÊÊ ÊUÊ ��ÎÓǙ]ÊÎÓnä]ÊÎÓn£° Series), Standard Dimensions, Thread, Helical Coil (Metric Ê�˜ÃiÀÌ]Ê-VÀiÜÊÊ ÊUÊ ��£xÈÇ° Helical Coil (Metric Series) UÊ ��£xÈx° Thread, Helical Coil Ê�˜ÃiÀÌ]Ê-VÀiÜÊÊ ÊUÊ �-�nn{È° Dimensions, Assembly UÊ �-�ÎÎxÎÇ° Ê /…Ài>`ÊqÊ-ivÊ�œVŽˆ˜}Ê­�˜V…ÊÊ Ê Ê�˜ÃiÀÌ]Ê-VÀiÜÊÊ ÊUÊ �-�Ó£Ó䙰 Ê œˆÊ�ˆ˜iÊ/…Ài>`Ê­�˜V…Ê-iÀˆiî Ê �˜ÃiÀÌ]ÊVœÀÀœÃˆœ˜ÊÀiÈÃÌ>˜ÌÊ�iˆV>ÊÊ Ê ­�˜V…Ê-iÀˆiî Helical Coil Coarse Thread ÀiÈÃÌ>˜ÌÊÊ ÊÊ �˜ÃiÀÌ]ÊVœÀÀœÃˆœ˜Ê U NASM122076 thru NASM122275. U NASM124651 thru NASM124850. Series) Ê�˜ÃiÀÌ]ÊqÊ-Ì>˜`>À`ÊÊ Ê�˜ÃiÀÌ]Ê-VÀiÜÊ/…Ài>`]ÊÊ Assembly UÊÊ �-££Îä° ÊÊÊÊ­�˜V…Ê-iÀˆiî Heli-Coil® industry standards Industry Standards Heli-Coil inserts and tooling comply with the following Standards and -«iVˆwV>̈œ˜Ã\ helicoil insert????? ???????????? 0755-88843616 www.szjya.com Emhart Teknologies, Shelton, CT 8 U Tel. (877) EMHART-1 U Fax (800) 225-5614 Canada (514) 351-0330 U Mexico +52-55-5326-7100 !3������2EV��"�s�)3/������� www.emhart.com C E R T I F I E D ����s�)3/�43������������ Heli-Coil®Êˆ˜`ÕÃÌÀÞÊÃÌ>˜`>À`à Heli-Coil® ʈ˜ÃiÀÌÊVœ>̈˜}ÃÊEÊ«>̈˜}Ê Available in blue, green, red, and black* Material Spec: QQ-P-416 Type II Plating Benefits Helical Coil Screw Thread UÊ �-� Ê £n°Ó™°Ó�‡Óääx Insert, Screw UÊ �-� Ê £n°Ó™°£ Special Locking Torque Inserts UÊÊ �-£ÓәÊ̅ÀÕÊÎänÎ UÊÊ �-£Î™{Ê̅ÀÕÊÎä™Ç Ê -Ì>˜`>À`ÃÊvœÀÊ�i`iÀ>É-iÀۈVià . Screw Thread UÊÊ � �‡-/�‡�Ón Thread, Helical Coil (Inch Series) Coatings/ Dry Film Provides additional lubrication in high friction applications Lubricant High temperature resistance (400°F) Highly recommended with Heli-Coil Screw-Lock inserts Mildly corrosion resistant Material Spec: �AS5272 � Color: Grey� Cadmium Provides high corrosion resistance Plating Provides lubrication to prevent galling (Not recommended for new design due to its toxic nature) Color: Iridescent yellow - Free-Running Color: Olive drab - Screw-Lock � Primer- Contains no chromates Free® II� Eliminates need for zinc primers and epoxies Prevents galvanic corrosion between insert and parent material Eliminates locking torque issues associated with primers Improves installation productivity Provides additional lubrication facilitating insert installation Material Spec: None � Color: Matte black Silver Recommended to reduce galling of threads at high temperatures Plating For use up to 1200ºF Material Spec: QQ-S-365 � Color: Silver white Color Facilitates verification of insert installation Coding Allows for quick identification of similar size inserts Inserts, Wire Thread, UÊ �-n{xÈ Inserts, Wire Thread, UÊ �-n{xx Inserts, Wire Thread, UÊ �-ÈÇÎ{ Inserts, Wire Thread, UÊ �-ÈÇÎÎ Coil, Cadmium Plated (Metric UÊ ��-{ÈÇÇÊ-iÀˆià Coil, Cadmium Plated (Inch Insert, Screw UÊ ��-ÎÈää‡Îș™ Inserts, Free Running and * All Heli-Coil Inch Screw-Lock inserts are supplied with a red coloring in accordance with NASM21209. Screw Locking (Metric Series) Thread, Screw Locking, Helical Series) Insert, Screw Thread, Screw Locking, Helical Series) (UNF) - Unplated (UNC) - Unplated (UNF) - Cadmium Plated (UNC) - Cadmium Plated helicoil insert????? ???????????? 0755-88843616 www.szjya.com Emhart Teknologies, Shelton, CT 9U Tel. (877) EMHART-1 U Fax (800) 225-5614 Canada (514) 351-0330 U Mexico +52-55-5326-7100 !3������2EV��"�s�)3/������� www.emhart.com C E R T I F I E D ����s�)3/�43������������ Heli-Coil® ʈ˜ÃiÀÌʓ>ÌiÀˆ>ÃÊ UÊ œ˜‡“>}˜ïV UÊ *>À̈ViÊvÀii UÊ ,iµÕˆÀiÃʘœÊ>``ˆÌˆœ˜>ÊVœ>̈˜}ÃÊÊ UÊ �`i>ÊvœÀÊÕÃiʈ˜ÊÛ>VÕՓÊi˜ÛˆÀœ˜“i˜Ìà UÊ œ“«>̈LiÊ܈̅ÊÃÌ>ˆ˜iÃÃÊÃÌiiÊÊ UÊ -Õ«iÀLÊ}>ÊÀiÈÃÌ>˜Vi UÊ ÝVii˜ÌÊiiVÌÀˆV>ÊÊÊÊÊÊÊ Ê UÊ œ˜‡“>}˜ïV UÊ �`i>ÊvœÀÊÃ>ÌÊÜ>ÌiÀÊ>««ˆV>̈œ˜Ã UÊ œ˜‡“>}˜ïV UÊ /Þ«ˆV>ÊÕÃiÃ\Ê}>ÃÊÌÕÀLˆ˜iÊÊ Ê UÊ 1Ãi`ʈ˜Ê>Ài>ÃÊiÝ«œÃi`Ê̜ʅˆ}…ÊÊ applications, repair, and overhaul UÊ �`i>ÊvœÀʜÀˆ}ˆ˜>ÊiµÕˆ«“i˜ÌÊÊÊ Ê UÊ -̜VŽi`ʈ˜Ê“œÃÌÊÈâià UÊ -Ì>˜`>À`]Ê}i˜iÀ>Ê«ÕÀ«œÃiÊÊÊÊÊÊÊÊÊ Heli-Coil inserts are available in a wide choice of materials to suit specific application needs. Contact Heli-Coil Applications Engineering to determine the correct material for your specific application. 304 Stainless Steel material Inconel X750 temperatures engines, nuclear applications, well drilling Phosphor Bronze conductivity Nitronic 60™ screws or plating Tensile: 200,000 – 250,000 PSI Temperature range: up to 800ºF Material Spec: AS7245 Hardness: RHc 43-50 Corrosion resistance: Moderate �>}˜ïVÊ*iÀ“i>LˆˆÌÞ\ÊӇ£äÊ�ÉœÊ (depending on wire size) Tensile: 200,000 PSI Temperature range: up to 1,000ºF Material Spec: AS7246 Hardness: RHc 43-50 Corrosion resistance: High �>}˜ïVÊ*iÀ“i>LˆˆÌÞ\ʐ£Ê�ɜ Tensile: 140,000 PSI Temperature range: up to 250ºF Hardness: HRB 95 Corrosion resistance: High �>}˜ïVÊ*iÀ“i>LˆˆÌÞ\ʐ£Ê�ɜ Tensile: 200,000 PSI Temperature range: up to 500ºF Material Spec: UNS S21800 Hardness: RHc 43-50 Corrosion resistance: Moderate �>}˜ïVÊ*iÀ“i>LˆˆÌÞ\ʐ£Ê�ɜ UÊ ÝVii˜ÌʏœÜÊÌi“«iÀ>ÌÕÀiÊÊ Ê UÊ œÀÀœÃˆœ˜ÊÀiÈÃÌ>˜Ì UÊ -Õ«iÀˆœÀÊÃÌÀi˜}̅‡Ìœ‡Üiˆ}…ÌÊÊ Ê Titanium ratio stability Magnetic Permeability: Tensile: 150,000 to 220,000 PSI Temperature range: up to 600ºF Note: Nitronic 60™ is a trademark of AK Steel Material Spec: AMS 4957 & AMS 4958A Hardness: RHc 35-43 Corrosion resistance: High non-magnetic helicoil insert????? ???????????? 0755-88843616 www.szjya.com Emhart Teknologies, Shelton, CT 10 U Tel. (877) EMHART-1 U Fax (800) 225-5614 Canada (514) 351-0330 U Mexico +52-55-5326-7100 !3������2EV��"�s�)3/������� www.emhart.com C E R T I F I E D ����s�)3/�43������������ Heli-Coil® ÊÃVÀiÜʏœVŽÊ̜ÀµÕiÊ`>Ì> derived for stainless inserts only.* These sizes are not included in NASM8846. Torque values shown are interpolated from sizes that are included. All torque data I and II shown below. The values the locking torque value of Tables Heli-Coil Screw-Lock inserts meet shown conform to NASM8846 (inch series) or MA1565 (metric series) requirement. to the screw or insert to minimize galling and maximize cycle life. To im- IMPORTANT NOTE: When using heat-treated steel screws or stainless steel screws with a Screw-Lock insert, an anti-seize compound MUST be applied prove the wear life of the screws in Screw-Lock insert applications, specify Nitronic 60 material, Primer Free II coating, Dry Film Lubricant (Molybdenum Disulfide) or Cadmium plating be applied to the insert. -ˆ