TDA7385
4 x 30W QUAD BRIDGE CAR RADIO AMPLIFIER
HIGH OUTPUT POWER CAPABILITY:
4 x 35W/4Ω MAX.
4 x 30W/4Ω EIAJ
4 x 22W/4Ω @ 14.4V, 1KHz, 10%
4 x 18.5W/4Ω @ 13.2V, 1KHz, 10%
CLIPPING DETECTOR
LOW DISTORTION
LOW OUTPUT NOISE
ST-BY FUNCTION
MUTE FUNCTION
AUTOMUTE AT MIN. SUPPLY VOLTAGE DE-
TECTION
DIAGNOSTICS FACILITY FOR:
– CLIPPING
– OUT TO GND SHORT
– OUT TO VS SHORT
– THERMAL SHUTDOWN
LOW EXTERNAL COMPONENT COUNT:
– INTERNALLY FIXED GAIN (26dB)
– NO EXTERNAL COMPENSATION
– NO BOOTSTRAP CAPACITORS
PROTECTIONS:
OUTPUT SHORT CIRCUIT TO GND, TO VS,
ACROSS THE LOAD
VERY INDUCTIVE LOADS
OVERRATING CHIP TEMPERATURE WITH
SOFT THERMAL LIMITER
LOAD DUMP VOLTAGE
FORTUITOUS OPEN GND
REVERSED BATTERY
ESD PROTECTION
DESCRIPTION
The TDA7385 is a new technology class AB
Audio Power Amplifier in Flexiwatt 25 package
October 1999
ORDERING NUMBER: TDA7385
IN1
0.1µF
MUTE
ST-BY
IN2
0.1µF
OUT1+
OUT1-
OUT2+
OUT2-
PW-GND
IN3
0.1µF
IN4
0.1µF
OUT3+
OUT3-
OUT4+
OUT4-
PW-GND
PW-GND
PW-GND
D93AU002C
AC-GND
0.1µF 47µF
SVR TAB S-GND
Vcc1 Vcc2
100nF2.200µF
DIAGN. OUT
BLOCK AND APPLICATION DIAGRAM
FLEXIWATT25
1/12
designed for high end car radio applications.
D94AU117B
TA
B
P-
G
ND
O
UT
2-
ST
-B
Y
O
UT
2+
V C
C
O
UT
1-
P-
G
ND
1
O
UT
1+
SV
R
IN
1
IN
2
S-
G
ND IN
4
IN
3
AC
-G
ND
O
UT
3+
P-
G
ND
3
O
UT
3-
V C
C
O
UT
4+
M
UT
E
O
UT
4-
P-
G
ND
4
D
IA
G
NO
ST
IC
S
1 25
PIN CONNECTION (Top view)
ABSOLUTE MAXIMUM RATINGS
Symbol Parameter Value Unit
VCC Operating Supply Voltage 18 V
VCC (DC) DC Supply Voltage 28 V
VCC (pk) Peak Supply Voltage (t = 50ms) 50 V
IO Output Peak Current:
Repetitive (Duty Cycle 10% at f = 10Hz)
Non Repetitive (t = 100µs)
4.5
5.5
A
A
Ptot Power dissipation, (Tcase = 70°C) 80 W
Tj Junction Temperature 150 °C
Tstg Storage Temperature – 55 to 150 °C
THERMAL DATA
Symbol Parameter Value Unit
Rth j-case Thermal Resistance Junction to Case Max. 1 °C/W
Thanks to the fully complementary PNP/NPN out-
put configuration the TDA7385 allows a rail to rail
output voltage swing with no need of bootstrap
capacitors. The extremely reduced components
count allows very compact sets.
The on-board clipping detector simplifies gain
compression operations. The fault diagnostics
makes it possible to detect mistakes during Car-
Radio assembly and wiring in the car.
DESCRIPTION (continued)
TDA7385
2/12
ELECTRICAL CHARACTERISTICS (VS = 14.4V; f = 1KHz; Rg = 600Ω; RL = 4Ω; Tamb = 25°C;
Refer to the Test and application circuit (fig.1), unless otherwise specified.)
Symbol Parameter Test Condition Min. Typ. Max. Unit
Iq1 Quiescent Current 180 300 mA
VOS Output Offset Voltage 100 mV
Gv Voltage Gain 25 26 27 dB
Po Output Power THD = 10%
THD = 1%
THD = 10%; VS = 14V
THD = 5%; VS = 14V
THD = 1%; VS = 14V
THD = 10%; VS = 13.2V
THD = 1%; VS = 13.2V
20
16.5
19
17
16
17
14
22
18
21
19
17
18.5
15
W
W
W
W
W
W
W
Po EIAJ EIAJ Output Power (*) VS = 13.7V 27.5 30 W
Po max. Max. Output Power (*) VS = 14.4V 33 35 W
THD Distortion Po = 4W 0.04 0.3 %
eNo Output Noise ”A” Weighted
Bw = 20Hz to 20KHz
50
65 150
µV
µV
SVR Supply Voltage Rejection f = 100Hz 50 65 dB
fcl Low Cut-Off Frequency 20 Hz
fch High Cut-Off Frequency 75 KHz
Ri Input Impedance 70 100 KΩ
CT Cross Talk f = 1KHz 50 70 dB
ISB St-By Current Consumption St-By = LOW 100 µA
VSB out St-By OUT Threshold Voltage (Amp: ON) 3.5 V
VSB IN St-By IN Threshold Voltage (Amp: OFF) 1.5 V
AM Mute Attenuation VO = 1Vrms 80 90 dB
VM out Mute OUT Threshold Voltage (Amp: Play) 3.5 V
VM in Mute IN Threshold Voltage (Amp: Mute) 1.5 V
Im (L) Muting Pin Current VMUTE = 1.5V
(Source Current)
5 10 16 µA
ICDOFF Clipping Detector ”OFF” Output
Average Current
THD = 1% (**) 100 µA
ICDON Clipping Detector ”ON” Output
Average Current
THD = 10% (**) 100 240 350 µA
(*) Saturated square wave output.
(**) Diagnostics output pulled-up to 5V with 10KΩ series resistor.
TDA7385
3/12
IN1
0.1µF
C9
1µF
IN2
C2 0.1µF
OUT1
OUT2
IN3
C3 0.1µF
IN4
C4 0.1µF
OUT3
OUT4
D94AU179B
C5
0.1µF
C6
47µF
SVR TAB
Vcc1-2 Vcc3-4
C8
0.1µF
C7
2200µF
C10
1µF
ST-BY
R1
10K
R2
47K
MUTE
C1
14
15
12
11
22
4
13
S-GND
16 10 25 1
DIAGNOSTICS
6 20
9
8
7
5
2
3
17
18
19
21
24
23
Figure 1: Standard Test and Application Circuit
TDA7385
4/12
TDA7385
Figure 2: P.C.B. and component layout of the figure 1 (1:1 scale)
COMPONENTS &
TOP COPPER LAYER
BOTTOM COPPER LAYER
TDA7385
5/12
Figure 3: Quiescent Current vs. Supply Voltage Figure 4: Quiescent Output Voltage vs. Supply
Voltage
Figure 5: Output Power vs. Supply Voltage Figure 6: Distortion vs. Output Power
Figure 7: Distortion vs. Frequency. Figure 8: Supply Voltage Rejection vs.Frequencyby varying C6
Rg = 600Ω
Vripple = 1Vrms
TDA7385
6/12
Figure 9: Output Noise vs. Source Resistance Figure 10: Power Dissipation & Efficiency vs.
Output Power
Rg (Ω)
Ptot (W)
Ptot
APPLICATION HINTS (ref. to the circuit of fig. 1)
BIASING AND SVR
As shown by fig. 11, all the TDA7385’s main sec-
tions, such as INPUTS, OUTPUTS AND AC-GND
(pin 16) are internally biased at half Supply Volt-
age level (Vs/2), which is derived from the Supply
Voltage Rejection (SVR) block. In this way no cur-
rent flows through the internal feedback network.
The AC-GND is common to all the 4 amplifiers
and represents the connection point of all the in-
verting inputs.
Both individual inputs and AC-GND are con-
nected to Vs/2 (SVR) by means of 100KΩ resis-
tors.
To ensure proper operation and high supply volt-
age rejection, it is of fundamental importance to
provide a good impedance matching between IN-
PUTS and AC-GROUND terminations. This im-
plies that C1, C2, C3, C4, C5 CAPACITORS HAVE
TO CARRY THE SAME NOMINAL VALUE AND
THEIR TOLERANCE SHOULD NEVER EXCEED
±10 %.
Besides its contribution to the ripple rejection, the
SVR capacitor governs the turn ON/OFF time se-
quence and, consequently,plays an essential role
in the pop optimization during ON/OFF transients.
To conveniently serve both needs, ITS MINIMUM
RECOMMENDED VALUE IS 10µF.
+
-
0.1µF
C1 ÷ C4
+
-
8KΩ
8KΩ
400Ω
400Ω
100KΩ
100KΩ70KΩ
IN
D95AU302
TOWARDS
OTHER CHANNELS
10KΩ
10KΩ
VS
47µF
C6
0.1µF
C5
SVR AC_GND
Figure 11: Input/OutputBiasing.
TDA7385
7/12
INPUT STAGE
The TDA7385’S inputs are ground-compatible
and can stand very high input signals (± 8Vpk)
without any performances degradation.
If the standard value for the input capacitors
(0.1µF) is adopted, the low frequency cut-off will
amount to 16 Hz.
STAND-BY AND MUTING
STAND-BY and MUTING facilities are both
CMOS-COMPATIBLE. If unused, a straight con-
nection to Vs of their respective pins would be ad-
missible. Conventional low-power transistors can
be employed to drive muting and stand-by pins in
absence of true CMOS ports or microprocessors.
R-C cells have always to be used in order to
smooth down the transitions for preventing any
audible transient noises.
Since a DC current of about 10 uA normally flows
out of pin 22, the maximum allowable muting-se-
ries resistance (R2) is 70KΩ, which is sufficiently
high to permit a muting capacitor reasonably
small (about 1µF).
If R2 is higher than recommended, the involved
risk will be that the voltage at pin 22 may rise to
above the 1.5 V threshold voltage and the device
will consequently fail to turn OFF when the mute
line is brought down.
About the stand-by, the time constant to be as-
signed in order to obtain a virtually pop-free tran-
sition has to be slower than 2.5V/ms.
DIAGNOSTICS FACILITY
The TDA7385 is equipped with a diagnostics cir-
cuitry able to detect the following events:
CLIPPING in the output stage
OVERHEATING (THERMAL SHUT-DOWN
proximity)
OUTPUT MISCONNECTIONS (OUT-GND &
OUT-Vs shorts)
Diagnostics information is available across an
open collector output located at pin 25 (fig. 12)
through a current sinking whenever at least one
of the above events is recognized.
Among them, the CLIPPING DETECTOR acts in
a way to output a signal as soon as one or more
power transistors start being saturated.
As a result, the clipping-related signal at pin 25
takes the form of pulses, which are perfectly syn-
cronized with each single clipping event in the
music program and reflect the same duration time
(fig. 13). Applications making use of this facility
usually operate a filtering/integration of the pulses
train through passive R-C networks and realize a
volume (or tone bass) stepping down in associa-
tion with microprocessor-driven audioprocessors.
The maximum load that pin 25 can sustain is
1KΩ.
Due to its operating principles, the clipping detec-
tor has to be viewed mainly as a power-depend-
ent feature rather than frequency-dependent.This
means that clipping state will be immediately sig-
naled out whenever a fixed power level is
reached, regardless of the audio frequency.
In other words, this feature offers the means to
counteract the extremely sound-damaging effects
of clipping, caused by a sudden increase of odd
order harmonics and appearance of serious inter-
modulation phenomena.
Another possible kind of distortion control could
be the setting of a maximum allowable THD limit
(e.g. 0.5 %) over the entire audio frequency
range. Besides offering no practical advantages,
this procedure cannot be much accurate, as the
non-clipping distortion is likely to vary over fre-
quency.
In case of OVERHEATING, pin 25 will signal out
the junction temperature proximity to the thermal
shut-down threshold. This will typically start about
2oC before the thermal shut-down threshold is
VREF
R
Vpin 25
25
D95AU303
TDA7385
Figure 12: Diagnosticscircuit.
Figure 13: Clipping Detection Waveforms.
TDA7385
8/12
t
t
t
MUTE PIN
VOLTAGE
Vs
OUTPUT
WAVEFORM
Vpin 25
WAVEFORM
SHORT TO GND
OR TO VsD95AU304
CLIPPING
THERMAL
PROXIMITY
ST-BY PIN
VOLTAGE
t
Figure 14: DiagnosticsWaveforms.
reached.
As various kind of diagnostics information is avail-
able at pin 25 (CLIPPING, SHORTS AND OVER-
HEATING), it may be necessary to operate some
distinctions on order to treat each event sepa-
rately. This could be achieved by taking into ac-
count the intrinsically different timing of the diag-
nostics output under each circumstance.
In fact, clipping will produce pulses normally
much shorter than those present under faulty con-
ditions. An example of circuit able to distinguish
between the two occurrences is shown by fig. 15.
STABILITY AND LAYOUT CONSIDERATIONS
If properly layouted and hooked to standard car-
radio speakers, the TDA7385 will be intrinsically
stable with no need of external compensations
CLIP DET. (TO GAIN
COMPRESSOR/
TONE CONTROL)
T125
D95AU305
TDA7385
+
-
VREF
VREF1
T2
FAULT, THERMAL SHUTDOWN
(TO POWER SUPPLY
SECTION, µP VOLTAGE
REGULATOR, FLASHING SYSTEM)
+
-
VREF2
T1 << T2
VREF ≥ VREF1 >> VREF2
Figure 15.
TDA7385
9/12
such as output R-C cells. Due to the high number
of channels involved, this translates into a very
remarkable components saving if compared to
similar devices on the market.
To simplify pc-board layout designs, each ampli-
fier stage has its own power ground externally ac-
cessible (pins 2,8,18,24) and one supply voltage
pin for each couple of them.
Even more important, this makes it possible to
achieve the highest possible degree of separation
among the channels, with remarkable benefits in
terms of cross-talk and distortion features.
About the layout grounding, it is particularly im-
portant to connect the AC-GND capacitor (C5) to
the signal GND, as close as possible to the audio
inputs ground: this will guarantee high rejection of
any common mode spurious signals.
The SVR capacitor (C6) has also to be connected
to the signal GND.
Supply filtering elements (C7, C8) have naturally
to be connected to the power-ground and located
as close as possible to the Vs pins.
Pin 1, which is mechanically attached to the de-
vice’s tab, needs to be tied to the cleanest power
ground point in the pc-board, which is generally
near the supply filtering capacitors.
TDA7385
10/12
Flexiwatt25
DIM. mm inchMIN. TYP. MAX. MIN. TYP. MAX.
A 4.45 4.50 4.65 0.175 0.177 0.183
B 1.80 1.90 2.00 0.070 0.074 0.079
C 1.40 0.055
D 0.75 0.90 1.05 0.029 0.035 0.041
E 0.37 0.39 0.42 0.014 0.015 0.016
F (1) 0.57 0.022
G 0.80 1.00 1.20 0.031 0.040 0.047
G1 23.75 24.00 24.25 0.935 0.945 0.955
H (2) 28.90 29.23 29.30 1.138 1.150 1.153
H1 17.00 0.669
H2 12.80 0.503
H3 0.80 0.031
L (2) 22.07 22.47 22.87 0.869 0.884 0.904
L1 18.57 18.97 19.37 0.731 0.747 0.762
L2 (2) 15.50 15.70 15.90 0.610 0.618 0.626
L3 7.70 7.85 7.95 0.303 0.309 0.313
L4 5 0.197
L5 3.5 0.138
M 3.70 4.00 4.30 0.145 0.157 0.169
M1 3.60 4.00 4.40 0.142 0.157 0.173
N 2.20 0.086
O 2 0.079
R 1.70 0.067
R1 0.5 0.02
R2 0.3 0.12
R3 1.25 0.049
R4 0.50 0.019
V 5° (Typ.)
V1 3° (Typ.)
V2 20° (Typ.)
V3 45° (Typ.)
(1): dam-bar protusion not included
(2): molding protusion included
H3
R4
G
V
G1
L2
H1
H
F
M1
L
FLEX25ME
V3
O
L3
L4
H2
R3
N
V2
R
R2
R2
C
B
L1
M
R1
L5 R1 R1
E
D
A
V
V1
V1
OUTLINE AND
MECHANICAL DATA
TDA7385
11/12
Information furnished is believed to be accurate and reliable. However, STMicroelectronics assumes no responsibility for the consequences
of use of such information nor for any infringement of patents or other rights of third parties which may result from its use. No license is
granted by implication or otherwise under any patent or patent rights of STMicroelectronics. Specification mentioned in this publication are
subject to change without notice. This publication supersedes and replaces all information previously supplied. STMicroelectronics products
are not authorized for use as critical components in life support devices or systems without express written approval of STMicroelectronics.
The ST logo is a registered trademark of STMicroelectronics
1999 STMicroelectronics – Printed in Italy – All Rights Reserved
STMicroelectronics GROUP OF COMPANIES
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http://www.st.com
TDA7385
12/12
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