FCI Power Connector Catalogue 165750

ELECTRONICS 2 FCI: SETTING THE STANDARD FOR CONNECTORS With operations in 30 countries, FCI is a leading manufacturer of connectors. Our 13,500 employees are committed to providing customers with high-quality, innovative products for a wide range of consumer and industrial applications. FCI offers a broad range of power connector solutions for power supply and backplane-to-card interfaces as well as cable assemblies for power distribution. FCI understands the evolving market requirements for power connectors and continues to provide innovative and cost-effective power product solutions to address the challenges of increasing power density and facilitating airflow for thermal management. FCI can provide the design engineer with end-to-end power solutions for chassis-based equipment designs. FCI is ready with the right power solution for you. FCI Power Solutions Maximum Current Per Contact (in Amps) (30 Degrees C T-Rise without Airflow) 0 10 20 30 40 50 60 70 80 90 100 Amps 85 50 48 40 20 20 17 10 5 3 HCI™ Pwr TwinBlade™ PwrBlade D-Sub Power AirMax® Power Metral® High Power Power Card Edge USB+Power Metral® Power Sofix® Power ® 3 CONTENTS Power Supply Solutions PwrBlade® Connector System 4 HCI™ Connector System 8 Power Card Edge 10 Backplane-to-Card Solutions AirMax VS® Power Connectors 12 Metral® High Power Connectors 14 Metral® Power Connectors 16 Power I/O Solutions PwrBlade® Cable Assemblies 18 Pwr TwinBlade™ I/O Cable Assemblies 20 D-Subminiature Power Connectors 22 USB + Power 24 Sofix® Power Connectors 26 4 PWRBLADE® CONNECTOR SYSTEM DESCRIPTION The PwrBlade® power distribution connector system from FCI includes power and signal contacts to provide power distribution and power control in a single connector. Options for either vertical or right-angle versions of both headers and corresponding receptacles deliver support for coplanar, backplane or mezzanine connections. The connectors are ideal for robust power connections to embedded AC/DC power supplies or for board-to-board connections in servers, storage enclosures and communications equipment. Initially developed to enable the implementation of Server System Infrastructure (SSI) Standards for Distributed Power Supplies (DPS), Mid-range Power Supplies (MPS) and High-end Power Supplies (HPS), PwrBlade® connectors are also available in wide variety of other configurations with either solder or press-fit board termination. The connectors can also be customized to address unique application requirements. PwrBlade® connectors can be provided with one to 20 power contacts and zero to 148 signal contacts. Individual power contacts are rated at 48A current- carrying capacity; connector configurations with multiple power contacts are rated at 30A per power contact as tested for 30°C temperature rise in still air. An available cable port option provides segregated AC contacts for cable pass-through applications. Capability for two levels of sequential mating for power contacts and two levels for signal contacts can support up to three levels of sequencing of power and signals. Sequential mating of ground, followed by power and signals can be used to provide “hot swap” capability. Molded guide posts on the header engage with the corresponding receptacle connector to assure alignment during blind-mating. FEATURES & BENEFITS Provides contacts for power distribution and power control Robust 0.100” (2.54mm) pitch for signal contacts and 0.200”, 0.250”, or 0.300” spacing for power contacts Rugged blind-mate design 48A/individual power contact; 30A/contact for 10 contacts at 30°C rise in still air 60 Amps per contact per UL test guidelines Capability for up to 20 power contacts and 148 signal contacts in up to 8 inches Up to 3 levels of sequential contact: 2 for power and 2 for signals Options for solder or press-fit termination Board retention devices provided to secure connectors during processing AC cable port option (cable pass-through) TARGET MARKETS Data Telecommunications Datacom/Networking APPLICATIONS Power supplies Servers Storage enclosures Communications equipment Hot-swap redundant N+1 power distribution systems PWRBLADE® CONNECTOR SYSTEM 5 MATERIALS Housing • Glass-filled high temperature nylon • Color: Black Contacts • Power contacts: Copper based alloy • Signal pins: Phosphor-bronze • Signal contacts: Copper based alloy Plating • All contacts: 0.76 µm (30 µin.) • Gold over 1.27 µm (50 µin.) nickel Mating force: • 25 ounces per Power Contact • 3.5 ounces per Signal Contact ELECTRICAL PERFORMANCE MECHANICAL PERFORMANCE Product Specification: GS-12-149 Application Specification: BUS-20-067 PwrBlade® Worksheets for custom design or layout • 51696 – Vertical header • 51697 – R/A header • 51698 – Vertical receptacle • 51699 – R/A receptacle Contact your local FCI representative to obtain these worksheets. TECHNICAL DOCUMENTS UL ,CSA and TUV approved CERTIFICATIONS & APPROVALS Trays PACKAGING For Press Fit tooling contact your local FCI Sales Representative TOOLING Insulation Resistance • Power contact: 10,000M ohms • Signal contact: 500M ohms Withstanding Voltage • Power contact: 2500 volts DC • Signal contact: 1000 volts DC Current rating: 48 Amps for single powered contact; de-rated to 30°C for 10 powered contacts at 30°C temperature rise with zero airflow Current rating: 60 Amps per contact per UL test guidelines when 10 contacts are fully energized. LLCR: <20 milliohms www.fciconnect.com/pwrblade P o w e rS upply S olutio n s PWRBLADE® CONNECTOR SYSTEM TECHNICAL INFORMATION 6 PWRBLADE® CONNECTOR SYSTEM High-End Power Supply (12 Power + 24 Signal Configuration) Server Tin/Lead Lead-Free Vertical Receptacle 51261-XX001 51261-XX001LF Vertical Press-Fit Receptacle 51617-XX002 51617-XX002LF Power Supply Right Angle Header 51219-XX002 51219-XX002LF PART NUMBERS SERVER SYSTEM INFRASTRUCTURE (SSI STANDARD) AC CABLE PORT RIGHT ANGLE RECEPTACLE Distributed Power Supply (1 Power + 24 Signal + 1 Power Configuration) Server Tin/Lead Lead-Free Right Angle Receptacle 51416-001 51416-001LF Vertical Press-Fit Receptacle 51666-001 51666-001LF Power Supply Right Angle Header 51415-001 51415-001LF Vertical Header 51952-001 51952-001LF Vertical Press-Fit Header 51952-002 51952-002LF Mid-Range Power Supply (6 Power + 24 Signal + 5 Power Configuration) Server Tin/Lead Lead-Free Right Angle Receptacle 51625-XX001 51625-XX001LF Vertical Press-Fit Receptacle 51667-XX001 51667-XX001LF Power Supply Right Angle Header 51624-XX001 51624-XX001LF Vertical Header 51860-001 51860-001LF Vertical Press-Fit Header 51860-002 51860-002LF Power+Signal+Power+Cable 51894-YYY 51894-YYYLF Power+Cable 51919-YYY 51919-YYYLF Signal+Power+Cable 51921-YYY 51921-YYYLF Power+Signal+Cable 51923-YYY 51923-YYYLF AC CABLE PORT VERTICAL RECEPTACLE Power+Signal+Power+Cable 51897-YYY 51897-YYYLF Power+Cable 51925-YYY 51897-YYYLF Signal+Power+Cable 51927-YYY 51927-YYYLF Power+Signal+Cable 51929-YYY 51929-YYYLF Note: The XX and YYY utilized in the part numbers above are placeholders for certain product specific criteria. Reference the product drawings to obtain detailed dimensions and complete part numbers. For non-SSI applications other configurations are available upon request. TECHNICAL INFORMATION 7www.fciconnect.com FCI offers a wide range of power and signal PwrBlade® cables assemblies in both squeeze-to-release and panelmount configurations. Please go to page 18 for more information. P o w e rS upply S olutio n s ASSOCIATED PRODUCTS AND CAPABILITIES PWRBLADE® CABLE ASSEMBLIES FCI offers PwrBlade® cable assemblies and connectors that are designed to mate to PwrBlade® right-angle or vertical board-mounted headers. By expanding beyond board-to-board applications, designers can now connect power supplies and power distribution subassemblies in a wider range of applications. The combination of cable connection capability with FCI’s proven PwrBlade® board-to-board system provides a universal power distribution connector system. FCI’s PwrBlade® I/O connectors are available in squeeze-to- release form factors for applications that require active latching and in panel-mount configurations for modular installation of large power distribution systems. PwrBlade® Cable Assemblies can be found on page 18. PWRBLADE® CONNECTOR SYSTEM 8 HCI™ CONNECTOR SYSTEM HCI™ CONNECTOR SYSTEM DESCRIPTION The HCI™ connector system anticipates the continued trend toward increased system power demands that is driving the need for increased power density. The HCI™ connector system is designed to address requirements that extend beyond the capability of FCI’s proven PwrBlade® connector system, the industry standard for DC power supply interfaces and power distribution. The HCI™ connector system likewise provides capability for both power and signal contacts in a single connector to enable power distribution and power control. Integrated HCI™ power connector solutions, enabling DC power, AC power, and signal contacts in a single molded housing, also provide incredible flexibility to address requirements for custom configurations. The HCI™ connectors employ stamped and formed power contacts, initially pioneered by FCI with its PwrBlade system, as an innovative and cost effective alternative to expensive screw-machined contacts for high-current applications. The touch-proof HCI™ housing is designed to optimize airflow. The housing permits airflow through the connector by providing vents above the signal field as well as vents above the power contacts that permit airflow away from the mated interfaces and along the entire length of the contacts. Available HCI™ options support standard coplanar (right- angle header to right-angle receptacle) and backplane (right-angle header to vertical receptacle) form factors. FEATURES & BENEFITS Integrated design with power, signal contacts and guides in a single connector housing Vented housings dramatically improve airflow and thermal performance while maintaining touch-proof design Lowest product height in the industry for a cost-effective, stamped-and- formed power connector with comparable current rating Single short detect contact is available as an option to ‘power-on’ the application Flexible, expandable product platform permits variation in the number and place- ment of signal, DC and AC power contacts within the molded housing Integrated, industry-standard molded-in guidance system compensates for four degrees of radial misalignment for predictable cost effective blind mating Hard Metric mating compatibility (12.5mm from card-edge to board in the backplane) Options for either perpendicular or coplanar board-to-board configurations 3.0mm column spacing for signal contacts enables use of up to 4 & 5 oz. copper layers without any PCB manufacturing issues Press-fit termination of vertical backplane receptacle and though-hole solder termination of right-angle headers and receptacles are available to meet application requirements TARGET MARKETS / APPLICATIONS Servers Storage Telecommunications Datacom / Networking 9 MATERIALS Housing • Glass-filled High Temperature Nylon • Color: Black • UL 94 V-0 Compliant Contacts • Power contacts: High Performance Copper Alloy • Signal pins: Phosphor-Bronze • Signal Receptacle contacts: Beryllium Copper Power Contact Plating • Separable Interface: Min 0.76 µm Au Over Nickel • Solder tail: Min. 0.5 µm Sn (Mating Tin) Over Nickel Signal Contact Plating • Separable Interface: Min 0.76 µm Au Over 1.27 µm Ni On the contact Area • Solder tail: Min. 2.54 µm Sn Over 1.27 µm Ni Mating Force: The force to mate a receptacle connector and compatible header shall not exceed 36.5 ounces per power contact and 3.5 ounces per signal contact. Withdrawal Force: The withdrawal force shall not be less than 26 ounces per power contact and 0.64 ounces per signal contact. ELECTRICAL PERFORMANCE MECHANICAL PERFORMANCE Product Specification • GS-12-380 • BUS-12-090 (HPC Product specification) Application Specification • GS-20-070 TECHNICAL DOCUMENTS GS-14-1073 PACKAGING SPECIFICATION NUMBER UL-1977, CSA – 95 Amps per contacts with 10 contacts energized in still air TUV APPROVALS AND CERTIFICATIONS Current Rating • 52 Amps – 10 contacts fully energized at 30°C temperature rise in still air • 85 Amps – 1 contact fully energized at 30°C temperature rise in still air www.fciconnect.com P o w e rS upply S olutio n s HCI™ CONNECTOR SYSTEM TECHNICAL INFORMATION POWER CARD EDGE 10 POWER CARD EDGE DESCRIPTION The Power Card Edge connector is a cost-effective connector system that can be used for DC power output from embedded AC/DC power supplies or for power distribution between boards within an enclosure. The connector range includes options for right-angle, vertical, or straddle-mount solder termination. The connectors’ low profiles are ideal for use in enterprise data or communications equipment, particularly in servers and external storage systems. The width of the Power Card-Edge connector body is 9mm or less, making it well-suited for use in 1U rack- mount servers or on power distribution boards inside 1U redundant power supply assemblies. The low connector profile helps maximize airflow through a power supply for increased cooling. Adjacent power contacts are positioned on 2.54mm pitch along the card edge. Power contacts are manufactured using a high-conductivity copper alloy. Each power contact is rated for up to 7A current measured at 30°C temperature rise in still air. Signal contacts are positioned on 1.27mm pitch. Right-angle, vertical and straddle-mount connectors are available in various circuit counts with a full complement of power contacts. Right-angle connector options also include versions that combine power and power control signal contacts or power contacts and an integrated AC pass-through port in a single connector. FEATURES & BENEFITS One-piece card edge design provides cost-effective power delivery with capacity for up to 7A per power contact Narrow connector body enables use in 1U servers and power supplies Low-profile design helps maximize airflow for system cooling Option for integration of signals and power in a single right- angle connector supports both power control and power distribution Integrated connector design simplifies board assembly Right-angle product range includes versions with molded posts or metal fork-locks for retention Straddle-mount connectors feature mounting ears for secure PCB attachment An optional AC cable port enables a cable pass-through solution RoHS compatible design enables compliance with environmental regulations TARGET MARKETS / APPLICATIONS Servers Storage Telecommunications Datacom / Networking www.fciconnect.com/powercardedge 11 P o w e rS upply S olutio n s POWER CARD EDGE TECHNICAL INFORMATION MATERIALS Housing: high-temperature thermoplastic (UL94V-0), black Contact base metal: • Power – high-conductivity copper alloy • Signal – copper alloy Contact area finish: gold over nickel Solder area finish: matte pure tin over nickel Durability: 200 mating/un-mating cycles Insertion force for an add-in board: • Right-angle: 13.62 kg maximum • Vertical or straddle-mount: 8.0 kg maximum Operating temperature range: -5°C to +105°C ELECTRICAL PERFORMANCE MECHANICAL PERFORMANCE Right-Angle Product Specification: GS-12-259 Vertical Product Specification: GS-12-338 Straddle-Mount Product Specification: GS-12-279 SPECIFICATIONS Trays PACKAGING PART NUMBERS UL ,CSA and TUV approved APPROVALS AND CERTIFICATIONS Current rating: 7A/power contact measured at 30°C temperature rise in still air Insulation resistance: 5000 MΩ minimum for power contact Withstanding voltage: 1000V AC for power contact Contact resistance: • Right-angle: 55 mΩ maximum • Straddle-mount: 20 mΩ maximum • Vertical: 20 mΩ maximum Right Angle Solutions Description Base Number 5 power + 12 signal + 5 power 7 power + 12 signal + 7 power 10 power + 12 signal + 10 power 14 power + 12 signal + 14 power With AC Power port 10055090 2x14, 2x17, 2x22, 2x25, 2x28, 2x29, 2x31, 2x32 power 10035388 Vertical Solutions Description Base Number 2x19, 2x31, 2x32, 2x35 power 10046971 2x8 power 10046972 Straddle-Mount Options Description Base Number 2x19, 2x23 power 10034908 Use the base numbers to reference the product drawings to obtain detailed dimensions and complete part numbers. 10028886 12 AIRMAX VS® POWER CONNECTORS DESCRIPTION Part of the AirMax VS® Connector Family These compact high-power connectors complement the AirMax VS high-speed signal connector offering. Contacts are flat except for minimal forming at the plug contact’s mating interfaces, which enables the use of high conductivity base metal. The unique insulator design includes openings to help air flow around the contacts to improve heat dissipation. These design features contribute to the connectors’ higher current-carrying capacity. Each contact in a 1x2 connector module is designed to carry a maximum of 40 Amps, or a total of 80 Amps per module. Individual contacts in the 2x2 or 2x3 modules are designed to carry a maximum of 20 Amps. Reference the current rating chart for additional information. The right-angle headers and vertical receptacles enable power connections at a backplane-to-daughtercard interface. Each header offers 2, 4, or 6 individual power contacts positioned in 1x2, 2x2, or 2x3 arrays. The backplane receptacles are offered in only 2x2 and 2x3 configurations; the 2x2 receptacle mates to either the 1x2 or 2x2 header configuration. The protected backplane receptacles are UL 60950 Compliant (Finger Probe). Standard-profile 1x2 and 2x2 right-angle modules stand 14.7mm above the top surface of the PCB. The lower-profile 2x2 and 2x3 modules are designed to match the 11.5mm above-board height of AirMax VS 3-pair signal connectors. The lower vertical profile enables the power modules to be employed on the same 16.7mm slot pitch as the 3-pair signal connectors, or as a means to increase air flow in a chassis having wider slot spacing. A 2x2 right-angle receptacle extends use to co-planar applications when used with a 1x2 or 2x2 right-angle header. FEATURES & BENEFITS Current rating to 80 amps for 1x2 or 2x2 modules Hard Metric (HM) Equipment Practice Layout compatible with AirMax VS and Millipacs® connector series 1x2, 2x2 or 2x3 contact configurations for backplane applications Standard-profile 1x2 and 2x2 right-angle modules extend 14.7mm above the PCB Lower-profile 2x2 and 2x3 modules stand only 11.5mm above board Options for first-mate/last-break sequencing, 2 mating lengths available Protected Backplane connector UL 60950 Compliant (Finger Probe) Options for 1x2 or 2x2 Co-planar applications Press-fit termination Compatible with lead-free processing temperatures TARGET MARKETS / APPLICATIONS Data • Servers • Storage Devices • Computing Platforms Communications • Switches • Routers • Internet Equipment Medical Instrumentation AIRMAX VS® CONNECTOR SYSTEM 13 MATERIALS Contact Base Metal: Copper Alloy Contact Finish • Gold over nickel on separable interface • Tin-lead over nickel on press-fit tails Housing: High temperature thermoplastic (UL 94V-0) Durability: 100 mating cycles Mating force: 31.2N maximum per 1x2 or 2x2 module Unmating force: 9.0N minimum per 1x2 or 2x2 module Press-fit insertion force: 67N maximum per individual contact tail MECHANICAL PERFORMANCE Voltage rating: 150V DC Contact Resistance: 1.0mΩ maximum Current Rating: Maximum amps per contact for different header and receptacle test configurations with dual (double sided) external copper pads of noted weight ELECTRICAL PERFORMANCE Product Specification: GS-12-220 Application Specification: GS-20-023 Safety: UL 60950 & IEC 60950-1 Prevention of Oper