OTP-538U

THERMOPILE OTP-538U Thermopile Sensor OTP-538U Revision Date: 2009/04/16 Introduction The OTP-538U is a thermopile sensor in classic TO-46 housing. The sensor is composed of 116 elements of thermocouple in series on a floating micro-membrane having an active diameter of 545 μm and with blacken surface to absorb the incident thermal infrared radiation, which induces a voltage response at output terminals. The sensor chip is fabricated by a unique front-surface bulk micromachining technology, which result in smaller size and faster to response ambient temperature change. The IR window is a bandpass filter having its 50% cut-on wavelength at 5 μm, and cut-down at 14μm. The sensor responses proportionally to the incident IR radiation and has a constant signal response up to its cut-off frequency, which is limited by the sensor thermal time constant of tens millisecond range. The OTP-538U thermopile sensor provides nearly Johnson-noise-limited performance, which can be calculated by its ohmic series resistance. A thermistor element, with a lead connected to ground, is also provided inside the TO package for ambient temperature reference. Features z Non-contact temperature detection z Voltage output, easy to take signal z Zero power consumption z Wide detection temperature range Applications z Medical Application: Ear thermometers z Home Facility: Microwave oven, Hair dryer, Safety system, Home security & Air conditioner z Industry Application: Process monitor and controller, Infrared non-contact thermometers z Automobile Application: Thermal sensing system THERMOPILE OTP-538U Table of Contents 1 General Characteristics 1.1 Absolute Maximum Ratings 1.2 Handling Guidelines 2 Device Characteristics 2.1 Device Descriptions 2.2 Sensor Characteristics 2.3 Signal Output Characteristics 2.4 Frequency Response 2.5 Thermistor Characteristics 2.6 Optical Characteristics 2.7 Filter Characteristics 2.8 Mechanic Drawing and Pin Assignment 3 Liability Statement List of Figures Figure 1: Typical output voltage versus object temperature with sensor at 25° C Figure 2: Frequency response Figure 3: Field of view curve Figure 4: Typical spectral transmittance curve Figure 5: Mechanical drawing and pin assignment List of Tables Table 1: Absolute maximum ratings Table 2: Device characteristics Table 3: Thermopile sensor characteristics Table 4: Typical numerical data of Thermopile’s output voltage (sensor at 25° C) Table 5: Thermistor information Table 6: Tabulated thermistor data Table 7: Optical characteristics Table 8: Filter parameters THERMOPILE OTP-538U 1. General Characteristics 1.1 Absolute Maximum Rating Table 1: Absolute maximum rating Parameter Min. Typ. Max. Unit Ambient Operating Temperature -20 100 ℃ Storage Temperature -40 100 ℃ 1.2 Handling Guidelines z Stresses above the absolute maximum ratings may cause damages to the device. z Do not expose the sensor to aggressive detergents such as Freon, Trichloroethylene, etc. z Avoid touching or cleaning of the window. If necessary, do cleaning only very carefully with alcohol and cotton swab. z Hand soldering and wave soldering may be applied by a maximum temperature of 260° C for a dwell time less than 10 s. Reflow soldering is not recommended. 2. Device Characteristics 2.1 Device Descriptions The materials of OTP-538U are lead-free and fully complied with the RoHS regulations. Table 2: Device characteristics Parameter Description Cap Metal cap with integrated IR window Header TO 46 Leads (3 isolated + 1 ground) pins with solderable gold coating Filter Si-based IR filter Insulation gas sealing The sensor is sealed hermetically in a nitrogen environment. 2.2 Sensor Characteristics Table 3: Thermopile sensor characteristics Parameter Min Typ Max Unit Conditions Output Voltage 0.77 1.44 mV Tamb.=25℃ Tobj. =50℃ Sensitivity 70 85 100 V/W * TC of sensitivity 0.10 0.11 0.12 %/K Typical Sensitivity area in diameter --- 545 --- μm Resistance of thermopile 50 65 80 KΩ 25℃ TC of resistance --- 0.09 --- %/K Typical Time constant --- 16 --- ms * Noise voltage 28 32 36 nV/Hz1/2 NEP 0.28 0.36 0.48 nW/Hz1/2 Normalized detectivity (D*) 1.0*108 1.3*108 1.7*108 cm*Hz1/2/W * Notes: * All optical performances are measured at 1 Hz chopper frequency using a blackbody radiator of 500K temperature with filtered spectrum ranging from 5 to 14μm. Distance between packaged thermopile and blackbody is 11cm. THERMOPILE OTP-538U 2.3 Signal Output Characteristics -2.00 -1.00 0.00 1.00 2.00 3.00 4.00 5.00 6.00 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Object Temperature [℃] Th er m op ile S ig na l [ m V] Figure 1: Typical output voltage versus object temperature with sensor at 25° C. Table 4: Typical numerical data of Thermopile’s output voltage (sensor at 25° C) Temp. (℃) V_out (mV) Temp. (℃) V_out (mV) -20 -1.29 50 1.02 -10 -1.06 60 1.49 0 -0.80 70 1.99 10 -0.51 80 2.52 20 -0.18 90 3.09 25 0.00 100 3.69 30 0.19 110 4.33 40 0.59 120 5.00 Note: Blackbody source size: 250 x 250mm Distance from sensor to source: 110mm THERMOPILE OTP-538U 2.4 Frequency Response Figure 2: Frequency response 2.5 Thermistor Characteristics Table 5: Thermistor information Parameter Min Typ Max Unit Conditions Resistance 97 100 103 KΩ 25℃ β value 3944 3964 3984 K 0℃/50℃ Table 6: Tabulated thermistor data Resistance (KΩ) Resistance (KΩ) Temp.(oC) Min Center Max. Temp.(oC) Min Center Max. -20 882.3 919.7 957.9 45 42.68 44.18 45.69 -15 668.9 696.3 724.2 50 35.23 36.50 37.78 -10 511.7 532.0 552.5 55 29.23 30.31 31.41 -5 394.8 409.8 425.1 60 24.36 25.29 26.23 0 307.0 318.3 329.8 65 20.41 21.20 22.01 5 240.5 249.1 257.7 70 17.17 17.85 18.55 10 189.8 196.3 202.9 75 14.51 15.10 15.70 15 150.7 155.7 160.7 80 12.31 12.82 13.34 20 120.5 124.4 128.3 85 10.48 10.93 11.38 25 97.0 100.0 103.0 90 8.960 9.347 9.742 30 78.32 80.83 83.34 95 7.685 8.023 8.369 35 63.61 65.72 67.83 100 6.615 6.911 7.214 40 51.96 53.73 55.51 105 5.712 5.972 6.238 THERMOPILE OTP-538U 2.6 Optical Characteristics Table 7: Optical characteristics Parameter Min Typ Max Unit Conditions Field of view 66 degree At 50% target signal Figure 3: Field of view curve 2.7 Filter Characteristics Table 8: Filter parameters Parameter Min Typ Max Unit Conditions Cut on wavelength 4.7 5.0 5.3 μm At 25℃, 50% transmittance 0 10 20 30 40 50 60 70 80 90 100 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Wavelength (um) Tr an sm itt an ce (% ) Figure 4: Typical spectral transmittance curve THERMOPILE OTP-538U 2.8 Mechanic Drawing and Pin Assignment Dimensions in mm Figure 5: Mechanic drawing and pin assignment 3. Liability Statement The contents of this document are subject to change without notice and customers should consult with Oriental System Technology (OST) sales representatives before ordering. Customers considering the use of OST thermopile devices in applications where failure may cause personal injury or property damage, or where extremely high levels of reliability are demanded, are requested to discuss their concerns with OST sales representatives before such use. The Company’s responsibility for damages will be limited to the repair or replacement of defective product. As with any semiconductor device, thermopile sensors or modules have a certain inherent rate of failure. To protect against injury, damage or loss from such failures, customers are advised to incorporate appropriate safety design measures into their product. OTP-538U Introduction Features Applications 1 General Characteristics 2 Device Characteristics 2.1 Device Descriptions 2.2 Sensor Characteristics 2.3 Signal Output Characteristics 2.4 Frequency Response 2.5 Thermistor Characteristics 2.6 Optical Characteristics 2.7 Filter Characteristics 2.8 Mechanic Drawing and Pin Assignment 3 Liability Statement Parameter Parameter Parameter Parameter Parameter